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RG25DH Operation • Service • Maintenance • Parts Manual

20

Safety 

Air pressure in the rear tires of some tow vehicles may be 
increased to accommodate the additional weight of the trailer. 
Inflate rear tires approximately 6 psi above normal, but do 
not exceed the pressure limit stamped on tire.

Connecting Your Trailer

Lower the coupler onto the hitch-ball and follow the 
instructions below to properly fasten the coupler to the hitch-
ball. Do not allow your self to become distracted. Ensure 
that the coupler is properly fastened to the hitch-ball before 
moving to the next step.
COUPLER- Push down on the latch and fully open the 
coupling. Lower the coupler onto the hitch-ball.
Check that the ball clamp is positioned below the coupler. The 
coupler should completely cover and enclose the hitch-ball.
Tighten the coupler latch down.
Move the tow vehicle forward slightly, or push rearward on 
the trailer to ensure that the hitch-ball is properly seated 
inside the coupler. Recheck that it is tight.
Check all connections at each stop. Make sure the hitch and 
hitch-ball are securely attached to your tow vehicle and the 
trailer coupler is properly connected to the hitch-ball. Use the 
checklist at the end of these instructions. If you suspect or 
detect something is wrong, contact the nearest Rayco Dealer.

Safety Chains

The purpose of the safety chains is to keep the trailer 
connected to your tow vehicle in the unlikely event the coupler 
comes off the ball or the ball comes off the hitch. Safety chains 
are attached to the trailer tongue and are equipped with hooks. 
DO NOT tow the trailer without the safety chains securely 
attached to the towing vehicle. DO NOT attempt to pull the 
trailer by the safety chains alone, unless this is necessary to 
get the combination off the roadway to a safe place.
The left chain crosses underneath the trailer tongue and hooks 
to the right side of the tow vehicle permanent hitch, frame 
or structure, or to the tow vehicle bumper brackets. Do not 
attach chains to the ball or to a ball mount that is removable. 
The right chain hooks to the left side in the same manner. 
Crossing the chains under the tongue allows the minimum 
amount of slack for turning. Control slack by hooking the 
chain back to itself or by twisting the links to shorten chain. 
Be sure the hooks are secured.
Make sure these chains attach securely to your tow vehicle 
and do not drag on the roadway.

Emergency Brake Cable/Chain

Trailers with brakes have a third chain, called the emergency 
brake chain. This chain applies the brakes automatically in 
the unlikely event of a separation of the trailer from the tow 
vehicle. Attach this chain as close to the vehicle center 

as possible; to the tow vehicle permanent hitch, frame or 
structure, or to the bumper brackets. Twist chain to take 
up most of the slack and secure. Some slack is necessary 
to prevent the emergency brake from activating on turns or 
inclined driveways.

Lighting Conditions

Make sure all tow vehicle and trailer lights function properly. 
The connecting wires need slack to allow your tow vehicle 
to make turns. Do not allow wires to drag on the roadway.

Loading

Load the heaviest end (engine end) of the vehicle in-tow to 
the FRONT of the trailer. Failure to load facing forward may 
result in sway or WHIPPING and lead to total loss of control.
DO NOT load cargo in your vehicle-in-tow or on your trailer. 
Loading cargo in your vehicle-in-tow or on trailer may result 
in sway or WHIPPING.
Before loading your vehicle-in-tow, make sure the trailer is 
securely attached to your tow vehicle hitch. Make sure the 
safety chains are properly connected. During the loading 
process, keep bystanders at least 25 feet away.
Make sure that the entire width of the tires will be on the 
ramps before driving on the ramps.
Approach ramps slowly, check angle of machine to insure 
proper alignment with trailer, then proceed to drive up 
ramps into trailer.

1.  Drive the machine forward and align it with the trailer. 
2.  Unlock and lower the trailer ramps.
3.  Drive the machine forward so that the front wheels enter 

the trailer channels, and continue driving the machine up 

the ramps until the rear drive wheels are on the trailer.

4. Remove the machine tie-down pin from the storage 

sleeve on the trailer and insert it through the matching 

holes in the machine and the trailer.

5.  Raise the trailer ramps and lock them in the travel position 

with the lock bars and associated retaining pins.

The chains need slack to allow your vehicle to make turns. 

Summary of Contents for RG25HD

Page 1: ...RG25HD OPERATOR SERVICE MAINTENANCE PARTS MANUAL RAYCO MANUFACTURING 2015 ALL RIGHTS RESERVED PRINTED IN USA INDEX OSPMRG25HD 15 ...

Page 2: ...eadandunderstandallinstructionsbefore attempting to operate this machine This manual should be readily available for reference at all times Additional copies of this manual may be purchased from Rayco This Rayco machine was designed and manufactured by RaycoManufacturing Inc Wooster Ohio Duetocontinuous improvements Rayco reserves the right to make changes in engineering design and specifications ...

Page 3: ...RG25DH Operation Service Maintenance Parts Manual 800 392 2686 3 TABLE OF CONTENTS Forward 4 Safety 8 Operation 22 Maintenance 32 Specifications 48 Troubleshoot 52 Warranty 67 ...

Page 4: ...service Operation The operation section is a reference for the new operator and a refresher for the experienced operator This section includesadiscussionofgauges switches machinecontrols attachment controls transportation and towing information Photographs and illustrations guide the operator through correct procedures of checking starting operating and stopping the machine Operating techniques ou...

Page 5: ...death Never put maintenance fluids into glass containers Drain all liquids into a suitable container Obey all local regulations for the disposal of liquids Use all cleaning solutions with care Report all necessary repairs Do not allow unauthorized personnel on the equipment Unless you are instructed otherwise perform maintenance with the equipment in the servicing position Refer to Operation and M...

Page 6: ...git for the number of produced 01 Two digit month 01 Jan 02 Feb etc 15 Two digit year 14 2014 15 2015 etc It is attached to the machine at the location shown For ready reference record it in the boxes provided on the inside front cover of this manual For reference on communication regarding the engine record its model and serial numbers also in the boxes provided on the inside front cover of this ...

Page 7: ...nformation Identification Numbers Model Number Serial Number Machine Engine Implement Implement Dealer Information Name Address Dealer Contact Phone Number Hours Sales Parts Service Serial number is located as shown Use the below table to record identification numbers and dealer information ...

Page 8: ... not specifically recommended by Rayco you must use it only if you have accurately evaluated it and found that it threatens no one s safety You should also ensure that the product will not be damaged or made unsafe by the operation lubrication maintenance or repair procedures that you choose The procedures described in this Safety section may not be fully explained here but a more complete explana...

Page 9: ...ection must conform to ANSI Z89 1 and DO NOT wear under chin strapping while operating or within the operation area of the Horizontal Grinder Eyeprotection mustconformtoANSIZ87 1andbethewrap aroundstyle Alwaysweartheeyeprotectionwhenoperating or working within the operational area of the machine Hearing Protection Plug type ear protection or full ear coverage devices muff type shall be worn at all...

Page 10: ...can cause serious injury and possible death A pin hole leak can cause sever injury If fluid is injected into your skin you must get treatment immediately Seek treatment from a doctor that is familiar with this type of injury Containing Fluid Spillage Caremustbetakeninordertoensurethefluidsarecontained during performance of inspection maintenance testing adjusting and repair of the equipment Prepar...

Page 11: ...hat may have a sudden change in clearance with machine movement or equipment movement Avoid contact with the rotating feed wheel cutter wheel and rotor Always shut off the engine and wait for all moving parts belts fans rotors drums cutting wheels etc to come to a complete stop before opening access covers and or guards Stay clear of all rotating and moving parts A moving belt pulley sprocket and ...

Page 12: ...ot allow alkali to contact the skin the eyes or the mouth Oils Hot oil and hot components can cause personal injury Do not allow hot oil to contact the skin Also do not allow hot components to contact the skin Remove the hydraulic tank filler cap only after the engine has been stopped The filler cap must be cool enough to touch with a bare hand Follow the standard procedure in this manual in order...

Page 13: ...ons can cause an explosion that can result in injury Refer to the Operation Section of this manual for specific instructions Do not charge a frozen battery This may cause an explosion Fire Extinguisher Make sure that a fire extinguisher is available Be familiar with the operation of the fire extinguisher Inspect the fire extinguisher and service the fire extinguisher regularly Obey the recommendat...

Page 14: ...UTION FLYING DEBRIS NEVERstandorallow anyone else to be directly in front of machine Material being discharged from machine can cause severe injury blindness or death Always operate this machine from the operator area Never stand directly in front of machine as flying objects could be thrown during operation While Servicing and Performing Maintenance on the Machine ALWAYS Block the wheels to preve...

Page 15: ...losed position Secure the windows in the open position or in the shut position Call 811 Before You Dig One free easy call gets your utility lines marked and helps protect you from injury and expense Know whats below before you dig Go to www call811 com for more details Operation Onlyoperatethemachinecontrolswhentheengineisrunning Do not leave the operators station while machine is running Before y...

Page 16: ...r tires Narrower tracks or narrower tires further increase the digging into the ground which causes the machine to be less stable Implements attached to the machine hitch if equipped or drawbar This may decrease the weight on the uphill tracks This may also decrease the weight on the uphill tires The decreased weight will cause the machine to be less stable Heightofmachineworkingload Whentheworkin...

Page 17: ...t your Rayco dealer for additional information Precautions for Welding on FRAME with ENGINE MACHINE Electronic Control Unit ECU Important ALWAYSdisconnectElectronicControlUnit ECU connectors and engine control system to machine ground before welding on engine or machine High currents or electrostatic discharge in electronic components from welding may cause permanent damage Safety Decals The safet...

Page 18: ... than one person works on the same equipment multiple lock tag outs must be used Only whenalllocksareremovedcantheequipmentbeenergized Pre Transportation Checks Never allow inexperienced drivers to tow the machine When towing always make sure the tow vehicle ball hitch and trailer machine hitch coupler are the correct matching size and style Alwaysmakesurethetowvehicleandthetrailer machine are on ...

Page 19: ...d Avoid driving at night NEVER use a cell phone when driving If you need to use a cell phone find a safe place to exit the roadway NEVER drive under the influence of alcohol or any substance that might impair your vision judgment or ability to control the vehicle NEVERtowwithoutproperlyinstalledtirestrapsandvehicle in tow security chains DO NOT tow the trailer unless the tongue jack is fully raise...

Page 20: ... for turning Control slack by hooking the chain back to itself or by twisting the links to shorten chain Be sure the hooks are secured Make sure these chains attach securely to your tow vehicle and do not drag on the roadway Emergency Brake Cable Chain Trailers with brakes have a third chain called the emergency brake chain This chain applies the brakes automatically in the unlikely event of a sep...

Page 21: ...EVERSE lever DO NOT RELEASE OR JERK THE FORWARD REVERSE LEVER UNTIL THE MACHINE IS COMPLETELY UNLOADED OR TIPPING MAY RESULT Towing Checklist BEFORE TOWING Towing hitch and hitch ball are the right size and tight Coupler is tight Safety chains tire straps and security chains are properly attached and secure All lights are connected and working Check all tires for correct pressure Load vehicle in t...

Page 22: ... Parts Manual 22 Getting to know your machine Above is an overview of the basic machine components They are explained in more detail on the following pages 1 Operator Presence Control 2 Engine 3 Battery 4 Cutting Wheel 5 Wheels 2 3 5 1 4 ...

Page 23: ...eeofpersonnel 6 Check the stumps to be removed for embedded nails wire metal fence posts and for rocks or other buried impediments which may become dangerously thrown or cause unexpected machine movements when encountered by the cutting wheel 7 Ensure that everyone in the vicinity is aware of the DANGER ZONE associated with this machine See diagram above Everyone must avoid the DANGER ZONE at all ...

Page 24: ...owing explosive vapors to disperse 6 6 Connect jumper cables 1 Connect the red positive jumper cable to the positive terminal of battery of the stalled machine where the battery red positive cable is already connected Pull back rubber boot to gain access 2 Connect the other end of the red positive jumper cable to the positive terminal of the battery of the boost machine 3 Connect the black negativ...

Page 25: ...information Operation A ROTATING CUTTING WHEEL IS VERY DANGEROUS STAND AT THE CONTROLS AND ENSURE THE CUTTING WHEEL HAS COME TO A COMPLETE STOP BEFORE WALKING AWAY FROM MACHINE OR DOING ANY OTHER WORK ON MACHINE One free easy call gets your utility lines marked AND helps protect you from injury and expense Safe Digging Is No Accident Always Call 811 Before You Dig Know what s below Always call 811...

Page 26: ...utting wheel above the stump once again and starting with the cutting wheel swung to one side advance the machine slightly about 2 and repeat STEP 3 Repeat STEP 4 consecutively 5 Cut Remaining Roots Cut the remaining roots as described in STEP 1 until the entire stump is satisfactorily removed After the stump has been fully removed stop the cutting wheel rotation Raise and center the cutting wheel...

Page 27: ...OFF removeanypressurefromthehydraulic cylinders by working the control levers back and forth Coat all hydraulic pump control linkage with a light coat of oil to prevent seizing Store the battery inside where temperatures do not drop below 32 F Place the battery on wood not on concrete floor or steel table Always keep the battery fully charged Store it away from wherever an open flame or sparks mig...

Page 28: ...t Know the appropriate work site hand signals and the per sonnel that are authorized to give the hand signals Accept hand signals from one person only Do not smoke when you service an air conditioner if equipped Also do not smoke if refrigerant gas may be present Inhaling the fumes that are released from a flame that contact air conditioner refrigerant can cause bodily harm or death Inhaling gas f...

Page 29: ... should be noted that the shorter intervals are not listed again along with the longer intervals The engine hour meter is a reliable tool for measuring actual service hours of the machine When each maintenance item is performed a record of the current service hours and the date should be made and a note should also be made on a regularly viewed calendar of when the next interval that requires sche...

Page 30: ...RG25DH Operation Service Maintenance Parts Manual 30 Maintenance Maintenance Log Date of Service Machine Hours Description of Service Maintenance Notes ...

Page 31: ...RG25DH Operation Service Maintenance Parts Manual 800 392 2686 31 Maintenance Maintenance Log Date of Service Machine Hours Description of Service Maintenance Notes ...

Page 32: ...ap s 2 Check and clean inlet screen if equipped 3 Pull air cleaner element out of housing and replace Check condition of inner element replace when dirty a To change the air filter on the Kohler engine simply undo the clips on the rear section of the air cleaner The rear section will come off remove the filter by pulling it out while slightly twisting Replace it with the new filter and reattach th...

Page 33: ...cture reduce bearing life NumberofTeethforDepthofCut Rayco scutterwheels are designed to provide an economical cutting wheel assembly solution The teeth are spaced to provide a maximum depth of cut for the number of teeth on the wheel Some of the wheels available today use a large quantity of teeth to get the same depth of cut that a Rayco wheel will achieve with half the teeth While the individua...

Page 34: ...d Tooth Part 3144T Qty of 3 3 Angled Countersunk Tooth Part 2933C Qty of 9 4 Angled ThreadedTooth Part 2933T Qty of 9 5 Cutter Wheel Part 28515 Qty of 1 Sharpening of Teeth Do not allow any tooth to wear too much before sharpening Discard any tooth that has lost more than 1 8 of original bite The teeth must be removed from the cutting wheel for proper sharpening Tooth Sharpening Guidelines 1 Obtai...

Page 35: ... EXTREME CAUTION MUST BE USED TO AVOID DEATH OR SERIOUS INJURY STAY CLEAR OF BELTS AND CHAINS AND THE CUTTING WHEEL WHEN THEY ARE MOVING NOTICE To extend belt life proper tension must be maintained A loose belt will cause exessive cutting wheel slippage and belt failure A belt that is too tight can cause bearing shaf and belt failure Grease and Oil Buildup Remove Wipe all fittings caps and plugs b...

Page 36: ...s with 6 4 lbs of force applied Hydrostatic belt adjustment If power is lost to the drive wheels it could be the result of a stretched belt If this should occur adjust the belt idler as necessary 1 Loosen the idler bolt 2 Slidetheidlerforwardorbackwardasnecessary Proper tension of the hydrostatic belt is 21 of deflection with 5 lbs of force applied 3 Retighten the idler bolt Pulley installation an...

Page 37: ...edshaft untilitcanbereconnected to the ball without activating the hydrostat 7 Once adjusted correctly tighten the lock nut on the cable shaft remount wheel remove blocks and jack Test machine Hydrostatic Disengagement When the engine is not running the machine can not be moved since the hydrostatic drive is in the locked position TheHydrostatalsohasa By Pass control 1 whichenables the operator to...

Page 38: ...om storage Removing the Machine from Storage Remove all coverings After prolonged storage inspect the wheels and brakes Check the tires for proper inflation Check the fuel lines for deterioration and replace as necessary Tighten all nuts bolts and replace the fuel filter Informationonremovingtheenginefromstorageiscontained in the Storage section of the Kohler Engine Operation Manual shipped with t...

Page 39: ...the grease gun is clean Cold Weather Lubricants Before attempting to start the engine make sure that the oil in the engine the transmission and the hydraulic system have fluid enough to flow Chec the oil by removing dipstick If the oil will drip from the dipstick then the oil is fluid enough to start the engine Do not use oil that has been diluted with kerosene Kerosene will evaporate in the engin...

Page 40: ...equate supply of clean petroleum based solvent To reduce the risk of serious injury or death from fires and or explosions NEVER use flammable solvents e g gasoline to clean serviceable parts Use a water based non flammable solvent Degreaser Cleaner NEVER use compressed air to clean debris from yourself or your clothing When using compressed air to clean or dry serviceable parts Wear appropriate eye p...

Page 41: ...wiring and equipment controls Engine problem check for shorts or grounds in wiring Test coil for intermittent or weak spark Parasitic load too high Test ignition module To reduce the risk of serious injury or death from fires and or explosions NEVER use flammable solvents e g gasoline to clean serviceable parts Use a water based non flammable solvent Degreaser Cleaner NEVER use compressed air to clea...

Page 42: ... the belt blossoms away from the engine pulley Belt must stop turning before transaxle shifting can occur 1 16 to 3 16 1 6 mm 4 8 mm THIS DIMENSION VARIES FROM EACH MANUFACTURER Improper belt or belt guide clearance will not allow the belt to disengage causing internal transmission damage Hard Shifting Transaxles and Drive Belts Often hard shifting is blamed on an internal problem in the transaxle...

Page 43: ... injury to yourself and or bystanders Use care when performing inspection of the drive belt assembly including all vehicle linkage Failure to do so could result in death or serious injury to yourself and or bystanders Troubleshooting Chart Use of this troubleshooting chart will aid in determining the source of a problem the hydrostatic transmission final drive or vehicle s belt drive and or linkage...

Page 44: ...O E M equipment manual Fluid low in hydrostatic transmission Check and add fluid if low Part No 730228A Disconnect is in freewheel position Move control to connected position See O E M equipment manual Sheared or missing axle key Replace missing or broken key Damaged or broken final drive gear Check replace worn or damaged gear Hydrostatic transmission leaking Replace hydrostatic transmission LEAKIN...

Page 45: ...800 Series have two oil reservoirs which can be checked for diagnostic purposes The first is the pump and motor expansion bellows With a small diameter blunt or round nose probe check the bellows depth through the center vent hole Proper depth from the edge of that hole is 3 1 4 3 1 2 inches 8 25 8 9 cm The second chamber is for the output gears including the differential FIRST make sure the tracto...

Page 46: ...1 2 Woodruff Key 3 Provided by Customer Mounting Surface Bleed Drain 2 Straight Thread 6 Port O ring Boss for 3 8 inch nominal tubing OD per SAE J514 Spec 15 87 625 48 3 1 90 70 0 2 76 Dia Max 66 70 64 90 2 625 2 555 1 4 20 UNC Thread x 12 7 50 Deep Input Rotation Optional 110 2 106 7 4 34 4 20 89 2 87 1 3 51 3 43 119 9 4 72 2 Places 79 5 3 13 Max Troubleshooting 5 Light Duty Hydrostatic Internal ...

Page 47: ... input shaft bearing because excessive side loading can cause problems Follow the belt manufacturer s recommendation for belt tension to transmit a maximum of 3 Kw 4 hp The unit can be driven direct with a flexible coupling between an engine or motor and the input shaft of the transmission Be sure the two shafts are in alignment Cooling Proper cooling is essential to both performance and life of t...

Page 48: ...RG25DH Operation Service Maintenance Parts Manual 48 Troubleshooting ...

Page 49: ...RG25DH Operation Service Maintenance Parts Manual 800 392 2686 49 Troubleshooting ...

Page 50: ...RG25DH Operation Service Maintenance Parts Manual 50 Troubleshooting ...

Page 51: ...RG25DH Operation Service Maintenance Parts Manual 800 392 2686 51 Troubleshooting ...

Page 52: ...RG25DH Operation Service Maintenance Parts Manual 52 Troubleshooting ...

Page 53: ...RG25DH Operation Service Maintenance Parts Manual 800 392 2686 53 Troubleshooting ...

Page 54: ...RG25DH Operation Service Maintenance Parts Manual 54 Troubleshooting ...

Page 55: ...RG25DH Operation Service Maintenance Parts Manual 800 392 2686 55 Troubleshooting ...

Page 56: ...RG25DH Operation Service Maintenance Parts Manual 56 Troubleshooting ...

Page 57: ...RG25DH Operation Service Maintenance Parts Manual 800 392 2686 57 Troubleshooting ...

Page 58: ...1 5565 WELDMENT FRAME 2 1 3294 DRIVE ASSY CUTTER WHEEL 3 1 5567 HANDLE BAR ASSEMBLY 4 1 12386 ENGINE MNT WELD 5 1 FUEL ASM FUEL TANK ASSEMBLY 6 1 12402 WHEEL ASSY 7 1 26965 TAG SN VIN RAYCO 8 1 26967 TAG EPA GAS EMISSION INFO 9 8 750463 RIVET 3 16 X 3 8 STLMAND 10 1 12407 DRIVE ASSY HYD 11 1 12405 BELT GUARD ASSY 12 1 732 3012 TITLE ...

Page 59: ...RG25DH Operation Service Maintenance Parts Manual 800 392 2686 59 RG25HD Full Assembly Rev 3 8 ...

Page 60: ...TTER WHEEL ASSY 3 1 2581 05 1 4 keystock x 1 3 4 4 2 640000 BEARING PB 1 3 16 5 1 640001 BUSHING P1 1 3 16 6 1 640005 SHEAVE 2TB58 7 4 722505 BOLT HEX 1 2 13 x 1 3 4 8 4 724501 NUT HEX 1 2 13 GR8 9 3 724507 NUT LOCK 7 16 20 GR8 10 4 726501 WASHER FLAT 1 2 11 4 726502 WASHER LOCK 1 2 12 2 750231 BELT AX95 DRIVE 20HD MATCH MAKER 13 3 761374 BOLT HEX 7 16 20X1 1 2GR8 ...

Page 61: ...1 2 4 4 ITEM QTY PART DESCRIPTION 1 1 12395 REAR CHIP WELDMENT 2 2 12397 BRKT MTG CURTAIN WELD 3 1 4024 CURTAIN SIDE FRONT LEFT 4 2 1524 CURTAIN 5 1 2919 CURTAIN SIDE 6 1 2905 CURTAIN REAR 7 1 1526 CURTAIN 8 1 1521 CURTAIN 9 1 4023 BUFFER BELT GUARD 10 1 12781 RETAINER CURTAIN 11 1 13322 CURTAIN SUPPORT ...

Page 62: ...AFT 7 1 4892 SHEAVE DRIVE HYD OIL PUMP 8 1 738605 HOSE OIL DRAIN 3 8 x 14 9 1 738202 CAP HEX 6MP 10 1 2583 01 3 8 KEYSTOCK X 4 4375 11 1 610020 CLUTCH ELECTRIC 1 7 16 ID 12 1 4900 57 WASHER FLAT 2 230 OD x 0 656 ID 13 1 726702 WASHER LOCK 5 8 GR8 14 1 722723 BOLT HEX 5 8 18X2 GR8 15 4 726302 WASHER LOCK 3 8 16 4 724301 NUT HEX 3 8 16 GR8 17 4 722306 BOLT HEX 3 8 16X1 3 4GR8 18 1 803386 FILTER MAIN...

Page 63: ... LINE 1 4 EPA 6 4 750140 CLAMP SPRING ACTION 1 2 7 1 801735 COUPLER HOSE BRASS 3 16 TO 1 4 8 1 801736 CLAMP SPRING ACTION 3 8 9 1 738216 FIT EL90 2MP 2FP 10 1 750040 FIT 4MB 2MP 11 1 724508 NUT LOCK 1 4 20 NYLOCK 12 1 722103 BOLT HEX 1 4 20 X 3 4 GR8 13 3 726101 WASHER FLAT 1 4 USS 14 3 726102 WASHER LOCK 1 4 15 3 722104 BOLT HEX 1 4 20 X 1 GR8 16 3 2541 08 1 2 OD x 14 GA WALL TUBING 17 3 760937 I...

Page 64: ...BING FOAM 1 ID X 300 WALL 6 2 1496 HINGE PIN WELDMENT 7 2 730094 ROLL PIN 5 16 x 1 3 8 8 1 610025 LEVER FORWARD REV 20HD 9 6 726101 WASHER FLAT 1 4 USS 10 2 722109 BOLT HEX 1 4 20 X 3 GR8 11 2 724101 NUT HEX 1 4 20 GR8 12 2 726102 WASHER LOCK 1 4 13 1 802998 TUBE MANUAL 2 DIA X 12 5 LONG 14 2 722205 BOLT HEX 5 16 18 X 1 GR8 15 2 726201 WASHER FLAT 5 16 16 2 750050 NUT LOCK 5 16 18 NYLON 5 13 8 10 ...

Page 65: ... QTY PART DESCRIPTION 1 2 728014 PIN CLEVIS 2 1 726101 WASHER FLAT 1 4 3 1 724500 NUT 1 4 20 4 3 724101 NUT HD 1 4 20 GR8 5 3 630013 NUT PUSH 1 4 6 1 630011 SPRING DEADMAN SWITCH 7 1 4916 TAB ADJUST 8 1 4907 KILL SWITCH ROD 9 1 728000 PIN COTTER 10 1 1601 HANDLE BAIL 1 10 8 5 10 2 9 6 7 3 4 ...

Page 66: ...RG25DH Operation Service Maintenance Parts Manual 66 Hydraulic Drive Assembly ...

Page 67: ...WELDMENT TRANS LOCK 17 1 620003 SPRING EXTENSION TRANSAXLE 18 1 630004 KNOB PLASTIC ROUND 5 16 19 1 722310 BOLT TAP 3 8 16 X 4 GR2 20 1 722337 BOLT CARRIAGE 3 8 16 X 1 1 2 21 1 620001 PULLEY IDLER 22 1 620002 PULLEY TRANSMISSION 23 1 620004 TRANSMISSION HYDROSTATIC 24 1 620000 GEARBOX MWF 1 610033 GASKET GEARBOX TRANS NOT SHOWN 25 2 630006 KEY WOODRUFF 1 8 X 1 2 26 3 722303 BOLT HEX 3 8 16 X 1 27 ...

Page 68: ... MWF RG25HD 7 1 3080 CHECK ENG OIL 8 1 4989 MOTOR OIL SPEC 9 1 640054 TRANSM BYPASS 20HD 10 1 640055 CAUTION REVOLVE CW 11 1 640056 WARNING 1 DO NOT 12 1 640058 EXCESSIVE BELT TENSION 13 1 732008 CAUTION EAR EYE 14 1 732009 CAUTION OVERTIGHT 15 1 732014 TOOTH BOLT TORQUE 16 1 732018 DANGER ROTATION CW 17 1 732020 CAUTION REDUCE ENG 18 1 732026 GREASE MACHINE 19 1 801777 811 CALL BEFORE YOU DIG 20 ...

Page 69: ...RG25DH Operation Service Maintenance Parts Manual 800 392 2686 69 Decal Kit 26949 11 12 13 14 15 16 17 18 19 20 21 ...

Page 70: ...RG25DH Operation Service Maintenance Parts Manual 70 Service Parts ENGINE FUEL FILTER 750241 FUEL CAP 760780 AIR CLEANER CARTRIDGES 803385 Inner 803387 Outer 803386 ENGINE OIL FILTER 750117 ...

Page 71: ...he product to and from the place at which warranty work is performed 3 Any product that has been altered or modified in ways not approved by Rayco 4 Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to follow operating instructions misuse lack of proper protection during storage or accident D Unapproved Service Modification Rayco is relieved of its obli...

Page 72: ...hink Safe We care about your safety When operating your RAYCO machinery always wear an ap proved helmet complete with ear muffs face shield and the proper eye wear Never operate under the influence of alcohol or drugs Know your RAYCO read and understand your owner s manual cover to cover RAYCO Manufacturing Inc retains the right to make changes in design and specifications engineering add or remov...

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