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Rainbow Play Systems Commercial Design C, Assembly Instructions Manual, Page: 75 / 126

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Rainbow Play Systems Commercial Design C Assembly Instructions Manual Download Page 75

H4

H12

H18

H29

6803

6803

H116

H3

6791

H71

H5

H4

H12

H18

H29

H119

H3

7690

7690

6791

4732

6796

6796

4732

H71

H5

H5

H5

H71

CUT TO 109"

12 5/8"

A

INSET A

4732

7690

6791

6803

1 1/4"

INSET B

4732

Continued from previous page:

74

Step 24

Pod C Wall Support Assembly

(without Wood Roof)

Summary of Contents for Commercial Design C

Page 1: ...start assembly Follow all instructions Be sure to educate all children who use this playground and all adult supervisors about the rules for safe use that are contained in this manual Keep this Manua...

Page 2: ...ction such as a fence garage house tree or overhanging branches electrical wires or clotheslines Any swinging equipment must be a minimum distance of TWICE the height of the swing beam away from any s...

Page 3: ...the relative shock absorbing properties of various materials No particular material is recommended over another However each material is only effective when properly maintained Materials should be che...

Page 4: ...No encroachment zone 42 1 2 50 6 min 6 min 6 min 6 min 6 min 6 min 6 min 6 min 6 min 6 min 5 min Design C PLAY STRUCTURE USE ZONES 3...

Page 5: ...owing statements and warnings reduces the likelihood of a serious or fatal injury 1 DO NOT EXCEED the specified maximum children and weight specifications for your play structure 2 CLOSE ADULT SUPERVI...

Page 6: ...re not a comprehensive maintenance and safety evaluation Maintenance of Your Play Structure Maintenance Checklist Daily Remove all foreign objects strings ropes bottles cans etc from the play structur...

Page 7: ...provided informational plaques should be installed on your play structure according to installation instructions provided later in this manual NOTE Informational plaques must be replaced if they beco...

Page 8: ...pieces Use a solid surface such as a concrete driveway to ensure you do not lose any hardware 4 Before starting each Step thoroughly read all of the instructions to ensure all information is understoo...

Page 9: ...2 Deep Well Socket 9 16 Deep Well Socket 3 4 Deep Well Socket 8 Step Ladder Safety Glasses Utility Knife Locking Pliers Tape Measure Claw Hammer Wood Clamp Standard or Cordless Drill w 2 3 Phillips Bi...

Page 10: ...0 1 2 3 4 5 6 7 8 9 H37 H44 H52 H71 H75 H50 H74 H72 NOTE Thread length may vary from what is pictured 9...

Page 11: ...0 1 2 3 4 5 6 7 8 9 H93 H120 H95 H97 H119 H99 H104 H115 H116 H121 NOTE Thread length may vary from what is pictured 10...

Page 12: ...0 1 2 3 4 5 6 7 8 9 H185 H171 H166 H164 H157 H155 H154 H132 H30 H174 NOTE Thread length may vary from what is pictured 11...

Page 13: ...her 3 4 6 5 46 0794 H12 Lock Washer 1 2 6 5 46 0794 H18 Standard Nut 1 2 6 5 46 0794 H29 Acorn Nut 1 2 6 5 46 0794 H71 Carriage Bolt 1 2 x 6 3 4 6 5 46 0794 H93 Lag Bolt 1 4 x 2 12 5 46 0794 H95 Lag B...

Page 14: ...2 4 x 6 x 19 1 2 SLIDE BRACE 1 07 0089 4 4 x 6 x 22 1 2 SLIDE BRACE 1 07 0464 1 4 x 6 x 37 RIGHT SPIRAL LEG 1 07 0683 1 4 x 6 x 37 LEFT SPIRAL LEG 1 07 0684 4 6 x 6 x 23 1 2 SPIRAL SLIDE LEG 1 08 0147...

Page 15: ...0795 H29 Acorn Nut 1 2 20 5 46 0795 H52 Carriage Bolt 3 8 x 4 1 2 4 5 46 0795 H71 Carriage Bolt 1 2 x 6 3 4 19 5 46 0795 H74 Carriage Bolt 1 2 x 8 1 2 1 5 46 0795 H93 Lag Bolt 1 4 x 2 32 5 46 0795 H9...

Page 16: ...002 2 4 x 4 x 19 LEFT SLIM BRACKET 1 06 0001 3 4 x 4 x 19 RIGHT SLIM BRACKET 1 06 0002 4843 4845 6788 6789 6790 6793 6675 6801 2 2 x 6 x 117 7 8 10 HOLE FACIA 1 04 0843 1 2 x 6 x 60 5 8 8 HOLE FACIA 1...

Page 17: ...DE LEG 1 08 0147 8 COMMERCIAL RAIL 1 20 1191 7089 7464 7683 7684 8147 A191 4 BGB DECK PANEL 1 20 1133 A133 6802 7144 7690 4 4 x 4 x 124 48 DH CORNER UPRIGHT 1 06 0802 2 4 x 6 x 117 7 8 BILLY GOAT BRID...

Page 18: ...ut 1 2 20 5 46 0824 H28 Acorn Nut 3 8 2 5 46 0824 H29 Acorn Nut 1 2 20 5 46 0824 H30 Pallet Nut 3 8 2 5 46 0824 H52 Carriage Bolt 3 8 x 4 1 2 2 5 46 0824 H71 Carriage Bolt 1 2 x 6 3 4 19 5 46 0824 H72...

Page 19: ...844 6791 6792 6657 6804 6803 6794 1 2 x 6 x 60 5 8 8 HOLE FACIA 1 04 0844 2 4 x 4 x 65 15 16 60 DH LL CENTER UPRIGHT 1 06 0791 1 4 x 4 x 67 1 8 60 DH QT UPRIGHT 1 06 0792 1 4 x 4 x 53 3 4 FILLER BLOCK...

Page 20: ...23 1 2 SPIRAL SLIDE LEG 1 08 0147 10 COMMERCIAL RAIL 1 20 1191 7683 7684 8147 A191 4 BGB DECK PANEL 1 20 1133 A133 2 DECK PANEL 1 20 1117 A117 1 6 x 6 x 18 SLIDE BLOCK 1 08 0207 2 COZY RAIL 1 20 0941...

Page 21: ...3 5 46 0834 H75 Carriage Bolt 1 2 x 8 1 2 3 5 46 0834 H93 Lag Bolt 1 4 x 2 2 5 46 0834 H99 Lag Bolt 1 4 x 4 2 5 46 0834 H116 Lag Bolt 3 8 x 3 1 2 4 5 46 0834 H119 Lag Bolt 3 8 x 5 4 5 46 0239 H152 Ph...

Page 22: ...rts List per Fort F N DESCRIPTION DIMENSION QTY FOUND IN H1 Flat Washer 1 4 32 5 46 0622 H3 Flat Washer 3 8 4 5 46 0622 H4 Flat Washer 1 2 4 5 46 0622 H11 Lock Washer 3 8 4 5 46 0622 H17 Standard Nut...

Page 23: ...ON QTY FOUND IN H2 Flat Washer 5 16 12 5 46 0235 H3 Flat Washer 3 8 12 6 5 46 0235 5 46 0382 H10 Lock Washer 5 16 12 5 46 0235 H27 Brass Acorn Nut 5 16 12 5 46 0235 H37 Carriage Bolt 5 16 x 1 12 5 46...

Page 24: ...ard Nut 3 8 4 5 46 0774 H28 Acorn Nut 3 8 4 5 46 0774 H44 Carriage Bolt 3 8 x 1 1 4 4 5 46 0774 H93 Lag Bolt 1 4 x 2 12 5 46 0774 H116 Lag Bolt 3 8 x 3 1 2 6 5 46 0774 H166 Phillips Pan Head Screw 14...

Page 25: ...36 12 5 46 0719 5 46 0109 H44 Carriage Bolt 3 8 x 1 1 4 36 12 5 46 0719 5 46 0109 H50 Carriage Bolt 3 8 x 3 1 2 4 5 46 0719 H116 Lag Bolt 3 8 x 3 1 2 30 5 46 0719 H119 Lag Bolt 3 8 x 5 4 5 46 0719 N2...

Page 26: ...DH Play Panel 2 Bay Parts List F N DESCRIPTION DIMENSION QTY FOUND IN H3 Flat Washer 3 8 9 5 46 0382 H116 Lag Bolt 3 8 x 3 1 2 9 5 46 0382 Rock Wall Rocks Parts List F N DESCRIPTION DIMENSION QTY FOUN...

Page 27: ...ide Parts List F N DESCRIPTION DIMENSION QTY FOUND IN H3 Flat Washer 3 8 4 5 46 0727 H119 Lag Bolt 3 8 x 5 4 5 46 0727 H155 Phillips Wood Screw 8 x 2 1 2 8 5 46 0727 N272 Commercial 10 Double Wall Sli...

Page 28: ...IN H3 Flat Washer 3 8 6 5 46 0382 H116 Lag Bolt 3 8 x 3 1 2 6 5 46 0382 N310 Welcome Sign 37 x 37 1 Loose Commercial Anchoring Kit F N DESCRIPTION DIMENSION QTY FOUND IN H4 Flat Washer 1 2 8 5 46 0848...

Page 29: ...28 NOTES...

Page 30: ...s for all 3 8 lag bolts 1 Attach Commercial Ground Runners 6796 to ML Corner Uprights 6799 and ML Center Uprights 6798 using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H29 H71 Do not fully tighten ha...

Page 31: ...H5 6796 4732 H71 H4 H12 H18 H29 6799 COUNTERSUNK HOLES SHOULD FACE IN 6796 H29 H18 H4 H12 4732 12 5 8 85 60 5 8 A B INSET A 4732 4732 1 3 4 DETAIL A 1 3 4 DETAIL B Continued from previous page 30 Step...

Page 32: ...Upright 6798 to 86 2 Router sand and stain cut surfaces 3 Attach Commercial Ground Runners 6796 to ML Corner Uprights 6799 and ML Center Uprights 6798 using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H1...

Page 33: ...H4 H12 H18 H29 6799 6796 H29 H18 H4 H12 4732 CUT TO 86 CUT TO 77 6799 6799 CUT TO 91 3 4 12 5 8 85 60 5 8 A B INSET A 4732 4732 1 3 4 DETAIL A 1 3 4 DETAIL B Continued from previous page 32 Step 2 Pod...

Page 34: ...orner Uprights 6799 and ML Center Uprights 6798 using 3 8 Hardware H3 H116 6 Hole Facias 4732 should have offset holes nearest the edge up as shown in Details A B NOTE 6 Hole Facia 4732 labeled A in t...

Page 35: ...2 H3 H116 H3 H116 6798 6798 H116 H3 6799 A B 6799 4732 4732 10 1 8 84 60 5 8 12 5 8 32 A B INSET A 4732 4811 4732 6799 6799 B 1 1 4 DETAIL A 1 1 4 DETAIL B Continued from previous page 34 Step 3 Pod A...

Page 36: ...ole Facia 4811 and 6 Hole Facias 4732 to ML Corner Uprights 6799 and ML Center Uprights 6798 using 3 8 Hardware H3 H116 6 Hole Facias 4732 should have offset holes nearest the edge up as shown in Deta...

Page 37: ...6798 H116 H3 6799 A B 6798 CUT TO 77 CUT TO 85 6798 4732 6799 10 1 8 84 60 5 8 12 5 8 32 A B INSET A 4732 4811 4732 6799 6799 B 6798 1 1 4 DETAIL A 1 1 4 DETAIL B Continued from previous page 36 Step...

Page 38: ...les down and attach to ADA Transfer Handle Upright 6739 and ADA Transfer Upright 6787 using 3 8 Hardware H3 H116 The top of 4 Hole Facia 4693 should be flush with the top of 8 Hole Facia 4811 and 6 Ho...

Page 39: ...01 6739 4847 H116 H116 4732 4732 32 20 5 8 INSET A 6739 4732 6799 6798 3901 4693 3901 4811 DETAIL A 4693 4811 3901 6739 OFFSET HOLES DOWN OFFSET HOLES UP DETAIL B 4732 6787 OFFSET HOLES DOWN 4732 INSE...

Page 40: ...cias 4693 with offset holes up as shown in Detail A 1 Measure up from the bottom of Uprights 28 5 8 36 5 8 and 44 5 8 and mark uprights 2 Attach 4 Hole Facias 4693 to Uprights 6798 6799 using 3 8 Hard...

Page 41: ...A 6799 6798 6799 6799 4693 H3 H116 4693 6798 4693 28 5 8 36 5 8 44 5 8 INSET A 4693 4693 4693 OFFSET HOLES UP DETAIL A H116 H3 6799 Continued from previous page 40 Step 6 Deck Support Installation...

Page 42: ...ace BGB Pent Deck Panels A133 on top of Facias centered between Uprights and attach using 1 4 Hardware H1 H99 2 On each side of Deck Panel A133 position Commercial Fillers 3356 on top of Facias and at...

Page 43: ...A133 A133 A133 A133 4693 H1 H99 4732 3356 H1 H97 3356 3356 Continued from previous page 42 Step 7 Deck Installation...

Page 44: ...f one another should be oriented with offset holes up or down the same NOTE Facias 4732 4693 should be flush with the top of BGB Pent Decks A133 1 Position 6 Hole Facias 4732 with offset holes up as s...

Page 45: ...3 4693 H116 H3 H3 H116 4693 4693 H116 H3 4732 DETAIL A OFFSET HOLES DOWN DETAIL B DETAIL C DETAIL D OFFSET HOLES DOWN Continued from previous page OFFSET HOLES UP OFFSET HOLES DOWN OFFSET HOLES UP 44...

Page 46: ...A133 they are directly installed above 1 Position 4 Hole Facias 4693 as shown in Details A and B and attach using 3 8 Hardware H3 H116 2 Attach 2 Hole Facia 3901 directly below 4 Hole Facia 4693 in l...

Page 47: ...93 4732 H3 6799 6799 A133 A133 4693 3901 H116 3930 H3 H116 6787 6798 6798 A B 3930 DETAIL A OFFSET HOLES DOWN DETAIL B Continued from previous page OFFSET HOLES DOWN OFFSET HOLES UP 46 Step 9 Facia In...

Page 48: ...L A 4693 H99 H1 H93 H1 A942 NOTE Pre drill 1 8 pilot holes for all 1 4 lag bolts and 1 4 holes for all 3 8 lag bolts 1 Attach Rails A191 to 4 Hole Facias 4693 and Decks A133 using 1 4 Hardware H1 H93...

Page 49: ...horizontal with stepping surface boards facing out 1 Position ADA Step A940 on top of ADA Support Facias 4847 and up against Uprights 6739 6799 and attach to ADA Support Facias 4847 using 1 4 Hardwar...

Page 50: ...and 48 DH Center Uprights 6789 using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H29 H71 Do not fully tighten hardware at this time 2 Measure up 12 5 8 on 48 DH Corner Uprights 6802 as shown in Inset...

Page 51: ...FACE IN 6802 H116 H3 6789 H71 H5 H4 H12 H18 H29 H119 H3 7690 7690 6789 4732 6796 6796 4732 H71 H5 H5 H5 H71 H3 H116 12 5 8 32 A INSET A 4732 7690 6789 6802 1 1 4 DETAIL A 4732 Continued from previous...

Page 52: ...96 and Main Beams 7690 to 48 DH Corner Uprights 6802 and 48 DH Center Uprights 6789 using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H29 H71 Do not fully tighten hardware at this time 4 Measure up 12...

Page 53: ...H4 H12 H18 H29 H119 H3 7690 7690 6789 4732 6796 6796 4732 H71 H5 H5 H5 H71 CUT TO 97 CUT TO 103 3 4 12 5 8 32 A INSET A 4732 7690 6789 6802 1 1 4 DETAIL A 4732 Continued from previous page 52 Step 13...

Page 54: ...1 using 3 8 Hardware H3 H116 3 Measure up 96 on 48 DH Corner Uprights 6802 and attach 6 Hole Facia 4732 8 Hole Facia 4845 and 4 Hole Facia 4693 to 48 DH Corner Uprights 6802 using 3 8 Hardware H3 H116...

Page 55: ...31 4731 H116 H3 H3 H119 7690 6789 4845 H116 6801 6802 6802 4732 4732 4732 12 5 8 58 96 INSET A 6801 4731 6789 4731 4845 7690 4721 4732 DETAIL A 4732 4721 DOWN DETAIL B 4731 UP DETAIL C 4845 DOWN DETAI...

Page 56: ...8 Hardware H3 H116 3 Measure up 96 on 48 DH Corner Uprights 6802 and attach 6 Hole Facia 4732 8 Hole Facia 4845 and 4 Hole Facia 4693 to 48 DH Corner Uprights 6802 using 3 8 Hardware H3 H116 Offset ho...

Page 57: ...16 H3 H3 H119 7690 6789 4845 H116 6801 6802 6802 6802 4732 H3 12 5 8 58 96 INSET A 6801 4731 6789 4731 4845 7690 4721 4732 DETAIL A 4732 4721 DOWN DETAIL B 4731 UP 4845 DETAIL C DOWN DETAIL D 4693 UP...

Page 58: ...s 7690 using 3 8 Hardware H3 H116 NOTE Mating surfaces of the Slim Brackets 6001 6002 Corner Uprights 6802 and Main Beams 7690 must not have gaps between them 2 Position Deck Panels A117 on top of Mai...

Page 59: ...7 H116 H3 6002 H3 H116 A163 A161 4731 6002 6802 6802 NO SLIM INSTALLED IN THIS LOCATION 4732 6801 4845 4721 4732 6789 6801 6789 4693 6802 7690 6001 Continued from previous page INSET A 58 Step 16 Deck...

Page 60: ...n 4 Hole Facia 4693 flush with the top of other 4 Hole Facia 4693 and attach using 3 8 Hardware H3 H116 3 Position the Commercial Opening Upright 6675 flush with the end of 4 Hole Facia 4693 on top of...

Page 61: ...6675 4693 H116 H3 4845 4730 H1 H93 A117 6802 6802 FACIA HAS BEEN REMOVED FOR CLARITY INSET A H1 H93 H119 H3 Continued from previous page 60 Step 17 Center Post Fillers Deck Runner Installation...

Page 62: ...a 9 16 diameter hole centered through Uprights 5 Attach Main Beams 7144 to Uprights 6789 6802 using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H29 H71 Do not fully tighten hardware NOTE If not instal...

Page 63: ...99 7144 6802 6801 H5 H74 9 16 DIA THRU 4 FACES MUST BE FLUSH H5 H71 4845 6788 6788 6789 6788 6788 6738 6738 Continued from previous page POD A POD B 44 3 4 48 11 16 111 1 8 INSET A 4843 6788 6802 6799...

Page 64: ...trapment Boards 4696 to ends of Billy Goat Main Beams 7144 when leaving Design 1 pod as shown in Inset B and to Main Beam 7690 when entering Design 2 pod as shown in Inset A using 1 4 Hardware H1 H97...

Page 65: ...1 3356 H97 H1 7144 A133 4696 4696 6788 H116 H3 6001 6002 6789 6802 Continued from previous page POD A POD B INSET A H1 H97 4696 A117 7690 INSET B 4696 A133 H1 H97 64 Step 19 Billy Goat Bridge Installa...

Page 66: ...of Billy Goat Bridge deck and attach using 3 8 Hardware H3 H116 3 Attach Learning Center Beam 7782 to Learning Center Uprights 6738 as shown using 1 2 Hardware H4 H12 H18 H29 H75 and 3 4 Hardware H5 N...

Page 67: ...738 6788 6788 CUT 3 3 8 OFF THIS END PRIOR TO ATTACHMENT H29 H18 H12 H4 7782 H5 H75 3944 H116 H3 6002 6001 6738 6738 INSET A DO NOT INSTALL THIS SLIM UNTIL STEP 46 PAGE 101 Continued from previous pag...

Page 68: ...nst Rock Wall A189 legs and Corner Uprights 6802 as shown in Detail A and attach using 3 8 Hardware H116 4 Attach Filler Blocks 6797 to Corner Uprights 6802 above Rock Wall Legs using 3 8 Hardware H3...

Page 69: ...9 4845 A117 Continued from previous page 6793 6797 6675 6797 H116 6802 6802 DETAIL A H116 A189 N82 6802 INSET A H3 H116 7 16 DIA THRU 1 1 8 DIA C BORE 3 8 DEEP QTY 2 A117 INSET B H3 H119 6793 6675 68...

Page 70: ...nd pre drill a hole 7 16 dia thru with a 3 8 deep 1 1 8 dia counter bore as shown 2 Center 48 DH Center Upright 6790 between 48 DH Corner Uprights 6802 and attach to 6 Hole Facia 4732 and Deck Facia 4...

Page 71: ...70 NOTES...

Page 72: ...H Corner Uprights 6803 and 60 DH Center Uprights 6791 using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H29 H71 Do not fully tighten hardware at this time 2 Center and attach Center Uprights 6791 to M...

Page 73: ...ACE IN 6803 H116 H3 6791 H71 H5 H4 H12 H18 H29 H119 H3 7690 7690 6791 4732 6796 6796 4732 H71 H5 H5 H5 H71 H18 H29 12 5 8 A INSET A 4732 7690 6791 6803 1 1 4 INSET B 4732 Continued from previous page...

Page 74: ...ers 6796 and Main Beams 7690 to 60 DH Corner Uprights 6803 and 60 DH Center Upright 6791 using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H29 H71 Do not fully tighten hardware at this time 4 Center a...

Page 75: ...1 H71 H5 H4 H12 H18 H29 H119 H3 7690 7690 6791 4732 6796 6796 4732 H71 H5 H5 H5 H71 CUT TO 109 12 5 8 A INSET A 4732 7690 6791 6803 1 1 4 INSET B 4732 Continued from previous page 74 Step 24 Pod C Wal...

Page 76: ...ardware H3 H116 Offset holes on both Facias should be down as shown in Detail A 2 Measure up 70 on Corner Uprights 6803 and attach Deck Facias 4731 using 3 8 Hardware H3 H116 3 Measure up 108 on Corne...

Page 77: ...1 H116 H3 4731 7690 6791 4732 H116 6803 6803 H3 4844 4845 4732 12 5 8 70 108 INSET A 4731 6791 4731 4732 4845 7690 4844 4732 4721 DETAIL A 4732 4721 DETAIL B 4731 DETAIL C 4732 DETAIL D 4845 Continued...

Page 78: ...6001 and Main Beam 7690 must not have gaps between them 2 Position Deck Panels A117 on top of Main Beams 7690 and attach using 1 4 Hardware H1 H99 NOTE Deck Panels A117 must be oriented as shown with...

Page 79: ...H97 H1 H1 H99 6001 4731 A117 A117 H116 H3 A163 A162 4731 H3 H116 6791 6791 7690 Continued from previous page 78 Step 26 Deck Slim Store Front Installation...

Page 80: ...enter and attach Deck Runner 4730 to bottoms of Deck Panels A803 using 1 4 Hardware H1 H93 4 Attach 4 Hole Facia 4693 to Corner Upright 6803 NOTE Holes closest to edge on 4 Hole Facia 4693 should be d...

Page 81: ...4731 6675 6675 H3 H116 H116 H3 H119 H3 4730 H93 H1 A117 4693 4844 H3 H119 6657 6804 H3 H119 H3 H119 H34 7690 6803 4732 Continued from previous page 80 Step 27 Center Post Deck Runner Installation...

Page 82: ...732 using 3 8 Hardware H3 H116 3 On underside of Slide Mounting Block 6804 measure over 11 11 16 from each Corner Upright and field drill a 7 16 diameter thru hole with 1 1 8 counter bore 3 8 deep as...

Page 83: ...82 NOTES...

Page 84: ...4 H12 H18 H29 H71 Do not fully tighten hardware 6 Attach Billy Goat Bridge Uprights 6788 to Main Beams 7144 using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H29 H71 NOTE 10 Hole Facia 4843 should be...

Page 85: ...8 6788 6792 6803 7144 6802 6794 FIELD DRILL 4845 6795 H5 H71 N253 6001 6002 POD B POD C H72 H5 TUBE SLIDE NOT SHOWN FOR CLARITY OF VIEW 60 11 16 111 1 8 44 3 4 INSET A Continued from previous page 84...

Page 86: ...n top of bottom 6 Hole Facias 4732 using 3 8 Hardware H3 H116 2 Place Crawl Tunnel N238 into the opening and rest on the 4 Hole Facias 4693 Attach Crawl Tunnel N238 to Uprights using 5 16 Hardware H10...

Page 87: ...in the holes on the BACK SIDE of Rock Wall NOTE Inset A shows the correct orientation of T Nuts when inserted properly 2 Attach Rocks N156 to Rock Wall using 1 4 Hardware H7 H171 and 14 Hardware H166...

Page 88: ...2 Attach Rock Wall Assembly to Corner Uprights using 3 8 Hardware H3 H119 NOTE There should be no gaps between Rock Wall Assembly and Tarp Board 3784 3 Attach Ladder Brackets N82 to Corner Uprights an...

Page 89: ...H3 H116 2 On Rock Wall side of set measure in 6 1 2 from Corner Uprights 6803 and attach Commercial Opening Uprights 6675 to 8 Hole Facia 4845 using 3 8 Hardware H3 H116 3 Attach Commercial Opening U...

Page 90: ...n Inset A 2 Position Lemonade Stand Top 4030 on top of Store Front Panel A163 and Rail Bottom 3907 and attach using 1 4 Hardware H1 H95 3 Attach Lemonade Panel A174 to Corner Uprights 6803 using 3 8 H...

Page 91: ...using 3 8 Hardware H3 H11 H17 H28 H52 and 1 2 Hardware H4 NOTE Do not tighten Hardware completely at this time 2 Attach Roof Cap 3989 to Roof Panel A948 using 8 Hardware H155 3 Attach Roof Panels A948...

Page 92: ...anual for Clubhouse Fan assembly instructions 2 Attach Commercial Fan Center N269 to Commercial Engraved Fan Center 5178 using 8 Hardware H154 as shown in Inset A 3 Attach Assembled Fan to Fan Center...

Page 93: ...TE 5 16 Hardware H27 must be tightened to 5 foot pounds torque when properly installed NOTE Do not install Hardware in the outer most holes of the panel mount Extended Bubble Panel 1 Attach 10 Elbow N...

Page 94: ...and 30 Elbow N107 as noted NOTE Tighten Hardware only after all Carriage Bolts are in the Panel Mount N253 2 Attach Straight Tube Section N111 to 30 Elbow N107 using 3 8 Hardware H3 H11 H17 H28 H44 3...

Page 95: ...TE Tighten Hardware only after all Carriage Bolts are in the Panel Mount N253 2 Attach Straight Tube Section N111 to 30 Elbow N107 using 3 8 Hardware H3 H11 H17 H28 H44 3 Align short seam of 10 Tube N...

Page 96: ...ch Straight Tube Section N111 to 30 Elbow N107 using 3 8 Hardware H3 H11 H17 H28 H44 3 Attach second Straight Tube Section N111 to first Straight Tube Section N111 using 3 8 Hardware H3 H11 H17 H28 H4...

Page 97: ...16 H119 NOTE Front and Side Slide Braces 7089 7464 must be 17 up from the bottom of the Slide Legs NOTE Rear Slide Braces 7464 must be 18 up from the bottom of the Slide Legs 2 Position Slide Base und...

Page 98: ...prior to installing 8 Hardware H155 2 Attach Filler Boards 3019 3020 3021 in locations shown to Uprights using 8 Hardware H155 NOTE Three Wood Screws will be used for each Filler Boards 3020 3021 Fou...

Page 99: ...iller Block 6138 with Deck Panel A803 Then attach Filler Block 6138 to Main Beam 7690 using 3 8 Hardware H3 H119 NOTE Panel Mount should be flush with the bottom face of 2 Hole Facia 3901 3 Position S...

Page 100: ...1 4 bit before attaching 2 Attach Filler Boards 3019 using 8 Hardware H155 NOTE Position Panel Mount flush with the bottom face of 2 Hole Facia 3901 3 Position Slide assembly against Facias and Filler...

Page 101: ...ck 8207 using 8 Hardware H155 2 Insert Slide Block 8207 into bottom of Slide N272 and attach using 3 8 Hardware H3 H116 3 Center Slide Base N273 on Slide Block 8207 and attach using 3 8 Hardware H3 H1...

Page 102: ...2 Flush tops of Filler Blocks 6138 with top of Learning Center Beam 7782 and attach using 3 8 Hardware H3 H119 3 Position bottom of Bubble Panel Assembly approximately 1 2 up from the bottom face of...

Page 103: ...attach using 8 Hardware H152 Commercial Learning Center Fillers 1269 must extend 5 8 past Haha Mirror 3 Place Haha Mirror A429 on top of Filler Block 6138 and attach to BGB Main Beam 7144 and Filler B...

Page 104: ...C TOE ASSEMBLY INSET A 6138 H3 H119 1 Install Tic Tac Toe and Haha Mirror using the instructions in Steps 49 and 50 on pages 104 and 105 in the locations shown below 103 Step 48 Pod A and Pod B TTT Pa...

Page 105: ...9 2 Place TTT Cylinders N172 and TTT Inserts N173 over Rods N174 3 Place Top TTT Board 4804 onto TTT Rods N174 and attach to Tic Tac Toe Rail A889 using 8 Hardware H154 NOTE 8 Hardware H154 should be...

Page 106: ...Holes should be centered on Commercial Filler 3356 and approximately 8 3 8 in from each end 2 Add counter sunk holes to back side of Haha Mirrors A429 as shown in Inset B 3 Attach Filler Board 6138 t...

Page 107: ...s of Rail Bottoms 1410 are oriented as shown in Inset A NOTE Rails A191 on Billy Goat Bridge do not need added Rail Bottoms 1410 2 Position Rail assemblies in locations shown and attach using 1 4 Hard...

Page 108: ...st N247 using 1 4 Hardware H7 and 14 Hardware H166 4 Center Shelf 6084 in Crow s Nest in the approximate position shown and attach using 1 4 Hardware H7 and 14 Hardware H166 1 Position Crow s Nest Ass...

Page 109: ...r ground level 1 Install Plaques N265 N266 N267 N270 in locations shown using 10 Hardware H157 2 Position Binocular Mounting Base N84 on Upright and attach using 3 8 Hardware H8 H115 NOTE Do not over...

Page 110: ...1 Position Surfacing Plaque N267 in location shown and attach using 10 Hardware H157 2 Position Warning Plaque N265 and Supervision Plaque N266 on Facia in location shown and attach using 10 Hardware...

Page 111: ...h Bolt Cups N29 to top of posts as shown in Detail C using 1 4 Hardware H1 H97 3 Position Safety Handles N5 on Uprights as shown in Detail B and attach using Bolt Cups N73 and 5 16 Hardware H104 4 Att...

Page 112: ...Safety Handles N5 and Grab N Go Bar N236 in locations shown per instructions on previous page 2 Install Bolt Cups N29 and Rail Tops 3894 per instructions on previous page 111 Step 57 Pod B Bolt Cup R...

Page 113: ...nt hazard 2 Refer to Page 110 to install Bolt Cups N29 and Rail Tops 3894 3900 3 Refer to Page 110 to install Handles N71 above Slide and Rock Wall 4 Refer to Page 110 to install Grab n Go Bar N236 ab...

Page 114: ...COMMERCIAL SHIPS WHEEL RAIL TOPS 3134 WILL NOT BE USED FOR THIS SHIPS WHEEL Continued on next page NOTE Use the instructions on the following page to install Ships Wheels in the locations shown below...

Page 115: ...se the two counter bored holes to match drill two 7 16 thru holes in the Facia 3 Thru bolt the Ships Wheel Block 6679 to the Facia using 3 8 Hardware H3 H11 H17 H28 H52 and 1 2 Hardware H4 4 Position...

Page 116: ...LL UNDERGROUND UTILITIES MUST BE LOCATED BEFORE ANCHORING PLAY SYSTEM NOTE Pre drill 1 4 holes for all 3 8 Lag Bolts 1 Screw Stakes N271 into the ground in locations shown and attach to Commercial Gro...

Page 117: ...les for all 3 8 Lag Bolts 1 Screw Stakes N271 into the ground in locations shown and attach to Commercial Ground Runners 6796 Spiral Slide Legs 8147 Rock Walls using 3 8 Hardware H3 H116 as shown in I...

Page 118: ...me Sign N310 should be in 1 2 from the edges of Uprights 6847 2 Using the diagram below excavate 6 to 8 diameter 40 deep holes at the specified locations WARNING Contact your local One Call system bef...

Page 119: ...bly into holes Level up the assembly and fill holes to the top with concrete There should be 25 from the ground to the bottom of the Sign N310 when properly installed Support bracing may be required t...

Page 120: ...h offset holes down and attach to ADA Transfer Handle Upright 6739 and ADA Transfer Upright 6787 using 3 8 Hardware H3 H116 The top of 4 Hole Facia 4693 should be flush with the top of 8 Hole Facia 48...

Page 121: ...H116 H116 32 20 5 8 INSET A 6739 4732 6799 6798 3901 4693 4811 DETAIL A 4693 4811 6739 OFFSET HOLES DOWN OFFSET HOLES UP DETAIL B 4732 6787 OFFSET HOLES DOWN 4732 INSET B 6787 H3 H116 4847 Continued f...

Page 122: ...384 15 16 0 110 7 16 164 15 16 181 5 8 220 3 16 213 3 16 336 11 16 331 1 16 384 15 16 390 5 16 493 5 16 500 1 16 SLIDE EDGE SLIDE EDGE SLIDE EDGE SLIDE EDGE NOTE To conform to Australian standards th...

Page 123: ...so that the anchor bolts H80 line up according to the dimensions below 2 Attach 90 Brackets N46 to anchor bolts H80 using 1 2 Hardware H4 H12 H18 H29 3 Attach 90 Brackets N46 to the Corner Posts Slide...

Page 124: ...r N157 to Corner Upright and Center Upright using Bolt Cups H73 and 5 16 Hardware H104 NOTE The bottom edge of the Horizontal section of the Grab n Go Bar N157 should be flush with bottom edge of 2 Ho...

Page 125: ...the Fan Center 5196 Fan Horizontal 4040 Fan Vertical 3418 and Fan Rays 3415 3416 3417 as shown in Inset A The Fan Horizontal 4040 should be centered on the Fan Center 5196 extending out approximately...

Page 126: ...covered by our five year warranty Surface rust on structural hardware and metal components is not covered under this warranty ONE YEAR WARRANTY Ropes and Flags are covered by our one year warranty Ra...

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