Quickie Q2 Lite, Construction Manual

Page: 150 / 299

..... Take a piece of QCSM1 and make two 1.8" length. pieces to use as
aileron reducers. A saw cut and perhaps some light sanding will be
necessary to make them fit snugly and flush with the inboard ends of the
two ailerons.
..... Find the phenolic bearings CS6 (2) and CS7 (2). Dull the phenolic
completely with sandpaper except inside the reamed 5/8" diameter holes.
Be sure that the other 1/2" diameter holes have been drilled out. These
are non-critical on diameter, but must be there to assist bonding of the
phenolic to the structure. They are NOT lightening holes.
..... Find Q2CSA4 (2). Make CSll (2) from 0.625" O.D. X 0.065" wall 4130
steel tubing. The length of CS11, which can be critical for disassembly,
should be about 3/4" less than half the width of the fuselage at the
aileron torque tube (CS9)/ fuselage junction.
..... The right and left aileron mountings are mirror images of one
another. Each aileron has an outboard hinge (CS10), an inboard hinge
(CS6), and a center fuselage hinge (CS7). The Q2CSA4 slips over a CS11,
which passes through the CS6 phenolic and slips into the aileron
reducer, which is mounted on the inboard end of the aileron. Clear, heh?
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