Qimarox HR9 Operating Manual Download Page 127

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Notifications

Operating manual HR9

– QS203263

127

Notifications

Alarm information

Alarm information is shown in the

‘Notifications’ screen and ‘Alarms’ tab

WARNING

Only qualified personnel are allowed to repair malfunctions of the palletising
installation.

WARNING

If necessary, provide additional protective equipment, such as safety glasses,
protective gloves or extra protective clothing

INFO

Each fault shows in the ‘ACTION’ column how the machine responds!
See table below for more information!

Command

Description

ABORT

Switching off the machine
Widely used for safety / hardware problems.

STOP

Machine will be stopped as soon as possible.

HOLD

Machine makes a controlled stop so that all modules can finish their operation. The
module that has a malfunction will be stopped immediately.

SUSPEND

Machine makes a controlled stop so that all modules can finish their operation. The
module that has a malfunction will be stopped immediately.

COMPLETE

Machine is being emptied. This will happen automatically.
Pallet is removed (complete or incomplete). No new products are allowed in.

MATERIAL

Machine has too little material and comes to a standstill immediately. The blue light will
blink to warn the operator.

REFERENCE

Machine will be stopped as soon as possible.
Referencing (homing) the machine is now only possible in manual mode

ALERT

The blue light will blink to warn the operator.

SHOW ONLY

Alarm is only shown on display

Summary of Contents for HR9

Page 1: ...Operating manual HR9 QS21XXXX Version 1 0 13 07 2021...

Page 2: ...36 701 Email info qimarox com Internet www qimarox com Copyright Qimarox B V All rights reserved No part of this publication may be reproduced stored in a computer database or published in any form or...

Page 3: ...USHER 11 LAYER PUSHER FORMATION 12 LAYER BUFFER 12 LAYER PUSHER LAYER PROCESSING 13 STACKING PLATES 13 REAR RESTRAINT 14 SIDE RESTRAINTS 14 PALLET LIFT 15 PALLET HANDLING 15 4 OPERATING CONTROLS 16 MA...

Page 4: ...58 Pattern settings explanation of pattern structure 59 Pattern settings General 61 Pattern settings formation 62 Pattern settings layer buffer 63 Pattern settings layer slide 64 Pattern settings laye...

Page 5: ...7 STARTING THE PALLETISER 107 Checks before starting 107 Starting up the palletiser 107 Starting or restarting the palletiser 110 STOPPING THE PALLETISER 111 Pausing the machine 111 Stopping the machi...

Page 6: ...r Retailers Original Equipment Manufacturers OEM project engineers and mechanics Operators installation and maintenance engineers and other users It is important to carefully read this manual as soon...

Page 7: ...h panel PLC Programmable Logic Controller NC Normally Closed normally closed contact without enabling switching the component NO Normally Open normally opened contact without enabling switching the co...

Page 8: ...r a particular purpose Customer s right to recover damages caused by fault or negligence on the part of Qimarox shall be limited to the amount paid to Qimarox by the customer Qimarox shall not be liab...

Page 9: ...ules each module has its own function and operation Overall view Palletconveyor loading position Product formation single infeed Layerbuffer Layer restaints Turning converyor Palletlift Side restraint...

Page 10: ...ts in order to be able to count products These spaces are created by speed differences The photocell at the end of the belt ensures counting and is also the start stop point of the infeed cycle Turnin...

Page 11: ...the product the encoder begins measuring Once the correct position has been reached the motor stops running Subsequently it is from the set pattern whether the product is the last of a column and pos...

Page 12: ...f the pattern formation conveyor Layer buffer The layer buffer is added to receive layer or rows to buffer and then optionally to square the complete layer in preparation for layer processing Row Laye...

Page 13: ...as the pallet lift with pallet load is underneath the stacking plates the stacking plates are opened to place the layer on the pallet load that is on the pallet lift The layer is first closed up with...

Page 14: ...square the back of the layer during the deposition cycle of the stacking plates Side restraints The side restraints are used to square the left and right hand side of the layer during the deposition...

Page 15: ...the feeding in of a new empty pallet Depending on the pallet lift configuration infeed and outfeed height may be the same Pallet handling The pallet handling ensures that new empty pallets are availab...

Page 16: ...lock On the control cabinet Emergency stops red punch buttons On the control cabinet at the control panel At full pallet outfeed On the fencing at supply conveyors Palletiser control buttons Stack li...

Page 17: ...e main control cabinet and should only be switched off for authorised technical personnel Emergency stop In order to be able to stop the ENTIRE palletising installation quickly in case of emergency or...

Page 18: ...re start command at status IDLE HELD SUSPENDED Stop button Stop command can always be given to stop the machine as soon as possible Pause button With this button it is possible to pause the machine Th...

Page 19: ...due to certain malfunctions HOLD Blue Pulsing 0 5 Hz Machine needs material depots are running low Pallets Sheets or any other operator action is required Green Continuous Machine mode started or re s...

Page 20: ...ach palletiser is equipped with a touch panel The software can be operated using the touch panel Chapter 6 provides a detailed description of the screens Starting and stopping is done by means of the...

Page 21: ...r Position Description Start button Issuing re start command at status IDLE HELD SUSPENDED Stop button Stop command can always be given to stop the machine as soon as possible Control of signalling in...

Page 22: ...e below for more explanation The door must be reset when the door is closed again this can be done by pressing the flashing blue reset button The machine must be restarted by means of the control push...

Page 23: ...the safety circuit is in order allowing you to transport the object out of the curtain so that the bridging can be lifted and you can reset the light grid With the reset bridge button you can secure t...

Page 24: ...ve To enter into this state the operator must take certain actions The following sections provide additional information about the PackML system PackML mode overview Switching between modes is done us...

Page 25: ...d what action is expected of them INFO The states that can be active are set for each mode This means that not all modes show the same number of states Internal problem one of the modules has an error...

Page 26: ...STAND BY mode Machine is waiting for reset command from operator If there are no relevant faults the machine will automatically switch to IDLE RESETTING X X Reset command has been given Machine will...

Page 27: ...action HELD X Machine is stopped and waiting for Restart command from the operator It is possible to reset the machine in this step UN HOLDING X Command to restart the machine has been given During th...

Page 28: ...e machine This action can be started by Complete command by operator Number of pallets reached set in production settings when Produce pallets is selected Number of layers reached set in production se...

Page 29: ...NFO The operator must confirm each alarm warnings may automatically elapse The PackML state model is influenced by the actions that are in the administration list The machine features the following ac...

Page 30: ...standstill cause previous machine upstream Downstream Machine comes to a standstill cause next machine downstream Program Problems with selection or use of set program Communication Loss of important...

Page 31: ...nit has active If a machine part is malfunctioning this is indicated with the icon Active PackML Mode Status Feedback on machine state In the event of a malfunction the stop reason is shown Active pro...

Page 32: ...e and clearly visible The inactive tabs are light grey You can click on any tab to get to the desired menu You will see that this tab changes colour INFO If more than 5 tabs are needed in the menu str...

Page 33: ...touch panel data needs to be entered on a regular basis A numeric keypad will appear on the screen for entering numbers A full keyboard will appear for entering names Full keyboard Numeric keypad Aft...

Page 34: ...ndividual status of all modules Palletiser overview This menu provides an overview per module If there is a problem Alarm this is indicated by a red flashing module in case of warnings it will flash o...

Page 35: ...thinks it is currently working with You will see five fields Product formation Collecting forming layers Layer pusher Moving layers to layer processing Layer processing Placing layers on the pallet Lo...

Page 36: ...mes has to be sent to the starting position unless this is not necessary because it is already there In the layer processing you can choose the following Send everything to starting position no more l...

Page 37: ...is after products rows have been removed or moved After you have filled in everything correctly and checked whether this matches reality you can press the Next step button When you press this button a...

Page 38: ...new situation WARNING Check the data carefully to prevent the machine from damaging itself or the product By pressing accept the information in all relevant modules is loaded and a trigger is given t...

Page 39: ...nerator This is a partly automated process if a product is introduced with attributes matching in the database it automatically starts production When attributes are unknown the operator will have to...

Page 40: ...ber of layers Pallet type Requested pallets if pallet option is selected Top sheet intermediate sheet and or bottom sheet if sheet laying unit is present Production counters At the production counters...

Page 41: ...search allows for two ways to do it By number On properties Length x Width x Height x Weight As soon as a match is found you can activate this program and it is then loaded and actively placed on the...

Page 42: ...ettings speeds that are also used when generating but the patterns still need to be set themselves Generate program Generating patterns starts After confirming the product properties the Qimarox Patte...

Page 43: ...n de product gegevens door de toevoertransport worden verzameld en opgestuurd zult u stap 1 2 niet zien en niet hoeven te gebruiken Als er een match in de database wordt gevonden zal deze automatisch...

Page 44: ...and has the best filling rate on the pallet All selections after that must have a conscious choice and reason to start producing them Press NEXT 5 Now a mirror pattern must be chosen Watch out You may...

Page 45: ...chosen in the previous menu is stacked several times in a row before the mirror pattern s are used Press FINISH to load patterns in to the machine Press PREVIOUS to return 7 When you press FINISH you...

Page 46: ...get into EXECUTE See chapter PackML for a detailed explanation of the mode and state of the machine The selected mode is also displayed The control buttons are always visible so that the machine can a...

Page 47: ...st the operator password for all changes in Program settings At the bottom we see 5 buttons all of which have a function and are visible in every screen of the Program settings they are explained belo...

Page 48: ...possibility to look up programs Searching the database is possible for 2 ways By number On properties Length x Width x Height x Weight Once you found a match you ll be able to edit this program Also a...

Page 49: ...let Maximum specified layers so the maximum can also be chosen with this program Wrapping program Which wrapping program is given with the pallet information when the pallet is full Sheet selection Se...

Page 50: ...tion is in seconds from actual speed to desired speed or to standstill Setting Description Infeed belt speed Speed while entering new product this applies until the end belt photocell is covered Outfe...

Page 51: ...ndstill Setting Description Speed conveyor infeed Speed while in feeding new product Speed conveyor outfeed Speed while feeding product out to next module Speed conveyor rotation start speed Start spe...

Page 52: ...speed to standstill Receive products Position of pattern formation pusher during product infeed that do not require turning operation Speed profile pattern formation pusher Percentage of Nominal speed...

Page 53: ...ndstill to desired speed Deceleration is in seconds from actual speed to standstill Speed profile soft touch layer As soon as the layer pusher moves a layer from the pattern formation conveyor to the...

Page 54: ...ctive if enabled Speed is in meters per second Acceleration is in seconds from standstill to desired speed Deceleration is in seconds from actual speed to standstill Receive row Position of layer rest...

Page 55: ...sired speed Deceleration is in seconds from actual speed to standstill Speed profile soft touch layer As soon as the front restraint shifts a layer to the pallet load it can be chosen to do this at a...

Page 56: ...ement of pallet lift with pallet load machine is stopped at the photocells underneath the stacking plate With this value the distance between stacking plate and pallet load can be corrected if necessa...

Page 57: ...keeps track of which layer is currently active and which pattern applies to this Usually a program has two different patterns in order to achieve stability i e a standard pattern and a mirrored patter...

Page 58: ...ottom we see six buttons all of which have a function and are visible in every screen of the Program settings they are explained below Button Description Go to previous screen of pattern settings Modi...

Page 59: ...uct 4 Product 2 Row 2 Product 15 Product 13 Product 11 Product 9 Product 16 Product 14 Product 12 Product 10 A pattern is made up of rows columns and products Rule 1 Each row consists of one or more c...

Page 60: ...duct 4 From column 4 Product 4 From column 3 Product 4 From column 2 Product 4 From column 1 Row 1 Product 1 From column 4 Product 1 From column 3 Product 1 From column 2 Product 1 From column 1 Produ...

Page 61: ...ting screens Operating manual HR9 QS203263 61 Pattern settings General Setting Description Total products in pattern Number of products in pattern total Number of rows in pattern Number of rows in pat...

Page 62: ...turn 90 180 90 Perform turning operation Product position on pattern forming conveyor Desired position in mm on the formation deck Last of column Yes Column is shifted You can set the following for e...

Page 63: ...th Desired dimensions adopted by the restraints Width Width of the layer coming from the previous module machine part this is also the minimum infeed distance of the layer WARNING If the width is not...

Page 64: ...n slide forwards on the stacking plates before the restraints move inwards It is possible to shift a layer on the shuttle plates before the layer is squared With patterns with special spaces this allo...

Page 65: ...nsions stacking plates and 2nd situation Dimensions pallet 1st situation is the position the restraints go to if the layer is on the shuttle plate 2nd situation is the position where the shuttles go w...

Page 66: ...it dashboard Overview of machine statistics You see here Production history with program production data and with timestamps Production statistics Quality Palletiser availability Machine speed past 5...

Page 67: ...enter the machine and how many exit the machine on complete pallets The machine is very dependent on the production line to achieve good effectiveness so everything shown above is for information pur...

Page 68: ...It keeps track of how much the machine processes per minute You can zoom in or out using the control buttons The exact number can be found with the ruler buttons on the right side You can switch betw...

Page 69: ...ith the total percentage included It also shows per mode how long a state is active with the total percentage The times of the last mode and state switch is tracked Time since reset represents the tim...

Page 70: ...Operating screens 70 Operating manual HR9 QS21XXXX Machine counters Total counters are Processed products Working hours machine in effective production Switched on hours Voltage on installation...

Page 71: ...given per alarm Emergency number ID with this you can quickly look up the information in the faults list in this manual Description of alarm Alarm start time Category PackML action on alarm A total o...

Page 72: ...The following information is provided for each warning Warning number ID with this you can quickly look up the information in the warnings list in this manual Description of warning Start time warning...

Page 73: ...cations have been active on the machine The following information is given per notification Type Alarm or warning Notification number ID Description of notification Notification start time Confirmed n...

Page 74: ...h motors the button must be held to perform the movement When the button is released the motor also stops moving The only exception to this is the referencing homing of position controlled motors As s...

Page 75: ...ch in can be performed for the lightgrid in this screen By using the beam alignment help and getting the first last and weakest beam to 100 a good quality teach in will be ensured These are the instru...

Page 76: ...rmation conveyor The following can be operated in this screen Roller conveyors product formation Product pusher Layer pusher formation All relevant sensors are shown with a picture of the relevant sen...

Page 77: ...nual mode layer buffer The following can be operated in this screen Roller conveyor layer buffer Layer restraints All relevant sensors are shown with a picture of the relevant sensor and a short descr...

Page 78: ...g The following can be operated in this screen Layer pusher layer processing Front restraint Side restraints Rear restraint Stacking plates All relevant sensors are shown with a picture of the relevan...

Page 79: ...following can be operated in this screen Pallet lift All relevant sensors are shown with a picture of the relevant sensor and a short description When it turns green the sensor enters the PLC INFO Bef...

Page 80: ...elevant sensors are shown with a picture of the relevant sensor and a short description When it turns green the sensor enters the PLC INFO If the pallet lift is not in the lowest position not all manu...

Page 81: ...can navigate between the different configuration screens using the tabs General settings Touch panel Clear screen this makes the screen insensitive to touch for xx seconds You can also adjust the scr...

Page 82: ...le or disable functions in the HMI and palletiser itself The institutions also concern communication with upstream and downstream In the case of upstream the settings are communication signal release...

Page 83: ...the desired position Positioning Setting Description Minimum When transporting from belt to next section this percentage of the length must be travelled at least before the status of the photocell is...

Page 84: ...till Lightgrid Setting Description Beam settings Start end beam First and last beam used for measurement Beam separation Separation between beams 2 5 or 5 Beam filter the amount of time it takes to ac...

Page 85: ...Operating screens Operating manual HR9 QS203263 85 Timer Setting Description Stabilize Time the twistrunner has to stabilize after rotation...

Page 86: ...t the current position may deviate from the desired position Stopper Setting Description Present Yes Present use stopper to keep product on pattern formation conveyor Blocked Maximum time that it may...

Page 87: ...tion positioning goes to if it has to move a column to merge position This is usually the position where the forming roller conveyor ends Offset pallet format Position of pusher on starting point of t...

Page 88: ...ent position may deviate from the desired position Positions Setting Description Basic position Position at which the layer pusher waits until it has to move a layer Start formation conveyor Start pos...

Page 89: ...nveyor Setting Description Nominal speed Speed in meters per second at 50Hz Modulo This positioning uses a modulo control which means that as soon as the positioning reaches the modulo the position is...

Page 90: ...ositions layer restraint Setting Description Minimum Position that the drive can reach without encountering mechanical obstacles Offset pallet format Position of pusher on starting point of the pallet...

Page 91: ...ulo control which means that as soon as the positioning reaches the modulo the position is reset to 0 and starts again The PLC needs this value to determine the end point Precision Number of millimetr...

Page 92: ...eed profile restraints empty Setting Description Speed profile Speed of movements of entire layer processing when no layer is present Percentage of Nominal speed 100 Nominal speed Acceleration is in s...

Page 93: ...te from the desired position Options Setting Description Present Yes Present and use at low processing Positions Setting Description Minimum Position that the drive can reach without encountering mech...

Page 94: ...Yes Invert rotary field of motor Speeds Setting Description Pallet lift speed Speed during movement which consists of a high and a low speed Low speed is determined by sensors There are different spe...

Page 95: ...t timers Setting Description Min duration transport of pallet Minimum duration of feeding in from start position to desired position No pallets will be accepted in the photocell before this time has e...

Page 96: ...OFF delay In that case the sensor must be covered longer before the machine actually receives the signal ON delay it is also possible to keep the signal high while the sensor is already uncovered OFF...

Page 97: ...ing data Speed rotations minute RPM up to a maximum of 3000 Frequency Hertz Hz up to a maximum of 100 Current Percent up to a maximum of 150 The field below shows the current power consumption Example...

Page 98: ...HR9 QS21XXXX Hardware Overview of hardware and its status with the buttons and you can jump through the various menus each menu provides information about hardware of the PLC It is also possible to re...

Page 99: ...HR9 QS203263 99 Communication Overview of signals sent between palletiser and other installations Red Not active Green Active For a clear sequence diagram of the signals you can request documentation...

Page 100: ...al HR9 QS21XXXX Documentation All relevant documentation can be found here A PDF reader will appear by clicking on the item INFO You may need to wait a few seconds for the PDF to load This depends on...

Page 101: ...creens Operating manual HR9 QS203263 101 PackML Log Above the operator can see all of the commands which have been given to the PackML state mode model Time and date are linked to it A description is...

Page 102: ...ns from the HMI By pressing the button a pop up opens that allows applications to be started or opened Applications that are supported Camera surveillance software Axis companion Qimarox Pattern Gener...

Page 103: ...E Recordings of the live stream is only used for diagnostics no files are saved or shared by OEM NOTICE The cameras are fixed and not moveable by software or externally NOTICE To preserve the privacy...

Page 104: ...NOTICE Camera s only record on motion detection NOTICE Recordings are stored as long a possible by default if you want to set a maximum limit please contact the OEM Actual stream Recorded stream Came...

Page 105: ...HR9 QS203263 105 Qimarox pattern generator You can use the application menu to open the software of the pattern generator PLC commands Generator status Last send product attributes Last send pallet a...

Page 106: ...Operating screens 106 Operating manual HR9 QS21XXXX...

Page 107: ...at all safety doors are closed 2 Check for unlocked service switches 3 Check that there are no depressed EMERGENCY STOP or MACHINE STOP buttons 4 Check that no people are present within the security f...

Page 108: ...the machine to RESETTING press the reset button again INFO In the RESETTING step the machine parts are automatically referenced homed if the faults are present You can recognize them by the alarm acti...

Page 109: ...pallet dispenser with sufficient and correct pallet type You can skip this step if no pallet dispenser is available 11 Fill the sheet dispenser with enough and the correct sheets You can skip this st...

Page 110: ...2 Press the reset button when the machine is in STOPPED or ABORTED status If not proceed to step 5 3 Once all parts have been referenced homed the machine status will jump to IDLE If not yet switch t...

Page 111: ...programs WARNING Use the emergency stop only to stop the machine in an emergency otherwise use the pause or stop button Pausing the machine 1 Press the pause button on the control panel of the machine...

Page 112: ...tor must also restart it INFO It is possible that the state will switch to IDLE if no notifications are active 4 You can now change programs or switch modes 5 To restart the machine use the steps in t...

Page 113: ...hine switches to the COMPLETING state INFO It may take a few seconds for the machine to start its emptying procedure INFO No more products can enter the machine the infeed belt s are stopped 4 The pro...

Page 114: ...mes to a complete stop INFO The machine will switch to the STOPPING state 4 Check if the machine is in the STOPPED state INFO If the machine is paused by the operator the operator must also restart it...

Page 115: ...t untouched at the loading position WARNING The machine after recovery is completely dependent on the information entered Make sure that you enter the correct information Restoring after problem with...

Page 116: ...formed product INFO Option 1 has the advantage that you don t have to count and start with an empty situation 7 If the machine is running in batch mode please read this information carefully otherwise...

Page 117: ...Next step 11 Now enter the situation as it is currently The choices made in step 7 are shown here Go through all input fields and check the values Situation row formation formation deck Selection 1 S...

Page 118: ...successful you will be notified in a pop up window Resolve this before you can continue 13 When software has been checked you will see all fields turn orange Check this again Press ACCEPT to load new...

Page 119: ...e machine is in the STOPPED state INFO If the machine is paused by the operator the operator must also restart it INFO It is possible that the state will switch to IDLE if no notifications are active...

Page 120: ...chine If you choose option 2 you must also perform step 9 If you choose option 1 you can proceed to step 10 10 Because a layer has been removed from the stacking plates chances are that products will...

Page 121: ...tly The choices made in step 8 are shown here Go through all input fields and check the values Situation layer formation formation deck Selection 1 Select EMPTY 2 Select LAYER READY 3 Select FORM LAYE...

Page 122: ...efore you can continue 16 When software has been checked you will see all fields turn orange Check this again WARNING If the machine is running in batch mode check again whether you have correctly ent...

Page 123: ...loaded automatically only if a batch is ready to be loaded This is possible if information has been entered by the batch controller You can find it in MAIN MENU PRODUCTION By pressing the button you w...

Page 124: ...PING state 4 Check if the machine is in the STOPPED state INFO If the machine is paused by the operator the operator must also restart it INFO It is possible that the state will switch to IDLE if no n...

Page 125: ...Press the stop button on the control panel of the machine 3 Wait until the machine comes to a complete stop INFO The machine will switch to the STOPPING state 4 Check if the machine is in the STOPPED...

Page 126: ...be asked again if you are sure 8 Press YES to delete the batch Manual refreshing 1 You can always request a refresh of the batch controller by pressing the REFRESH button 2 Here the status of the batc...

Page 127: ...stopped as soon as possible HOLD Machine makes a controlled stop so that all modules can finish their operation The module that has a malfunction will be stopped immediately SUSPEND Machine makes a c...

Page 128: ...ONS NEAR OR WITHIN THE MACHINE AREA 29 ABORT Safety Safety zone of pallet handling interrupted Safety zone pallet handling other installation interrupted Check why safety circuit is interrupted Please...

Page 129: ...m indication Warn technicians and OEM Use diagnostics and documentation to detect the problem and to solve it Make sure the hardware slave has power supply 61 ABORT CCU 1 offline CCU does not respond...

Page 130: ...t Pallet dimensions in program incorrect Dimensions not within unit limits Correct the pallet dimensions in the program settings 210 STOP Number of products in column incorrect check active pattern in...

Page 131: ...g product length with encoder Check settings of active program Product length Conveyor speeds Check configuration and decrease minimum transport percentage of module 304 HOLD Beltconveyor left Inverte...

Page 132: ...tation 395 REFERENCE Twistrunner Inverter left side not referenced Motor inverter drive not referenced Motor has lost position or has been shown to be unreliable due to inverter drive faults The refer...

Page 133: ...Place product on the correct position on the formation Restart the machine 501 HOLD Product formation Product stopper blocked Cilinder does not reach target position check for jams sensor adjustment a...

Page 134: ...Bar 514 ABORT Product formation Product pusher inverter offline See Alarm 506 See Alarm 506 560 HOLD Layerbuffer conveyor Detection on begin conveyor blocked Photocell blocked while conveyor is runni...

Page 135: ...ffline Communication lost between PLC and inverter drive No connection established Warn technicians and OEM Use diagnostics and documentation to detect the problem and how to solve it Make sure the in...

Page 136: ...code in the manufacturer s documentation 681 REFERENCE Layerhandling Layerpusher not referenced Motor inverter drive not referenced Motor has lost position or has been shown to be unreliable due to in...

Page 137: ...op stop position sensor for alignment and correct operation 694 ABORT Layerhandling Stackingplates inverter offline See alarm 689 See alarm 689 695 HOLD Layerhandling Side restraints inverter blocked...

Page 138: ...oper operation Validate actual number of layers on palletlift with counted layers Use recovery menu to view the counted layers Remove layers if pallet is to high 854 SHOW Palletlift Pallet type incorr...

Page 139: ...k alignment and correct operation 920 HOLD Pallet conveyor palletlift Transport duration infeed of pallet Pallet transport duration takes more time than normal to reach destination This is normally mo...

Page 140: ...d an object while no transport of a pallet is active Check why photocell is covered Remove any objects Check pallet position on conveyor 929 ABORT Pallet conveyor palletlift Inverter offline Communica...

Page 141: ...in the external batch system Make sure they meet unit limits configuration 2001 STOP Production Invalid layer settings from batch system Invalid layer number received from external batch system Value...

Page 142: ...code feedback Generator did not complete generation without errros Please refer to generator program to view error feedback 2111 ALERT Generator Offline no heartbeat detected from program Generator is...

Page 143: ...ormation Command Description SUSPEND Machine makes a controlled stop so that all modules can finish their operation The module that has a malfunction will be stopped immediately COMPLETE Machine is be...

Page 144: ...rposes 13 SHOW ONLY Unit stopped by software buttons Software stop button pressed Machine will be stopped No solution needed Warning is for logging purposes 14 SHOW ONLY Unit paused by software button...

Page 145: ...near sheet depot to stop refill procedure Make sure the depot is present and on position 1150 MATERIAL Pallet depot almost empty See warning 600 See warning 600 1151 SUSPEND Pallet depot empty See war...

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