Pulsar TC-10B User Manual Download Page 9

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11-4

Transmitter Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-7

11-5

Transmitter Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-8

11-6

TTL Transmitter PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-9

11-7

TTL Transmitter Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-10

12-1

10W PA Module Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1

12-2

10W PA PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-4

12-3

10W PA Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-5

13-1

RF Interface Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-1

13-2

RF Interface PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-3

13-3

RF Interface Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-4

14-1

Universal Receiver Simplified Signal Flow Diagram . . . . . . . . . . . . . . . . . . . . .14-1

14-2

Universal Receiver Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-2

14-3

Universal Receiver Location of SW1 Dip switch & J3 . . . . . . . . . . . . . . . . . . .14-7

15-1

Receiver Output Module — Simplified Signal Flow Diagram . . . . . . . . . . . . . .15-1

15-2

Receiver Output Module Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-2

15-3

Receiver Output PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-6

15-4

Receiver Output Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-7

16-1

Universal Checkback as part of a TC-10B . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-4

16-2

Maximum Checkback Configuration with Timed Communications Mode . . . . . .16-5

16-3

Maximum Checkback Configuration with Coded Communications Mode . . . . .16-5

16-4

Universal Checkback Module Front panel Controls and Indicators . . . . . . . . . . .16-5

16-5

Initial Communication with the Checkback Module . . . . . . . . . . . . . . . . . . . . .16-12

16-6

Get Event Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-15

16-7

Example of a Remote Logon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-16

16-8

Universal Checkback Module –Timed Sequence (Master initiated) . . . . . . . . . .16-27

16-9

Universal Checkback Module –Timed Sequence (Remote 1 initiated) . . . . . . . .16-28

16-10 Universal Checkback Module simplified Component Layout . . . . . . . . . . . . . .16-42

16-11

Universal Checkback Module Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . .16-43

17-1

Voice Adapter Module — Simplified Signal Flow Diagram . . . . . . . . . . . . . . . .17-1

17-2

Voice Adapter Module Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-4

17-3

Voice Adapter Module PC Board (C020VADMN) . . . . . . . . . . . . . . . . . . . . . . .17-6

17-4

Voice Adapter Module Schematic (C030VADMN1 Sheet 1 of 2) . . . . . . . . . . . .17-7

17-5

Voice Adapter Module Schematic (C030VADMN2 Sheet 2 of 2) . . . . . . . . . . . .17-8

17-6

Connections for Remote Phone and External Alarm . . . . . . . . . . . . . . . . . . . . . .17-9

17-7

External Alarm Circuit for Use with Module Front Panel Jack . . . . . . . . . . . . .17-10

17-8

Handset Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-10

October 2003

Page vii

TC–10B System Manual

Summary of Contents for TC-10B

Page 1: ...PROGRAMMABLE ON OFF CARRIER TRANSMITTER RECEIVER System Manual CC44 VER06 Replaces CC44 VER05 Technologies Inc 4050 N W 121st Avenue Coral Springs FL U S A 33065 1 800 785 7274 www pulsartech com Prin...

Page 2: ...Technologies Inc...

Page 3: ...es 6 Signal Path 7 Design Verification Tests 8 Maintenance 9 Power Supply Module 10 Keying Module 11 Transmitter Module 12 10W PA Module 13 RF Interface Module 14 Universal Receiver Module 15 Receiver...

Page 4: ...changes The page numbers below show the current pages on which the reported changes appear Each reported change is identified in the document by a change bar placed to its immediate left and or right...

Page 5: ...erein to improve reli ability function or design Specifications and information herein are subject to change without notice All possible contingencies which may arise during installation operation or...

Page 6: ...r is longer Damage clearly caused by improper application repair or handling of the equipment will void the warranty Equipment Return Repair Procedure To return equipment for repair or replacement 1 C...

Page 7: ...with appropriate sub numbers repre senting revision levels To determine related style numbers you may also refer to Table 2 3 Module Style Sub Number Power Supply 1617C38 GXX 03 Keying 1606C29 G01 11...

Page 8: ...me G 2 17 2 12 Simplified Application Schematic Scheme H 2 18 2 13 Simplified Schematic Scheme K 2 19 2 14 Simplified Applications Schematic Scheme L 2 20 2 15 Receiver Output Typical Connections for...

Page 9: ...Checkback Configuration with Coded Communications Mode 16 5 16 4 Universal Checkback Module Front panel Controls and Indicators 16 5 16 5 Initial Communication with the Checkback Module 16 12 16 6 Get...

Page 10: ...Schemes for External and Internal Faults 2 3 2 2 TC 10B Catalog Numbers 2 8 2 3 TC 10B Catalog Numbers Module Style Numbers 2 9 2 4 Voice Adapter Accessories 2 10 2 5 Other TC 10B Accessories 2 10 2 6...

Page 11: ...s 16 9 16 3 Factory Preset Configuration Options 16 10 16 4 Primary Fallback Communications Options 16 24 16 5 Test and General Settings 16 37 16 6 Output States 16 37 16 7 Test and Communications Opt...

Page 12: ...Technologies Inc...

Page 13: ...low high level carrier test switches dc to dc isolated power supply 48 125 and 250Vdc versions available 1 2 Standard Nomenclature The standard nomenclature for PULSAR carrier protection equipment is...

Page 14: ...s for each module as follows Chapter Module Schematic 9 Power Supply 1617C38 2 10 Keying 1606C29 7 11 Transmitter 1355D71 8 12 10W PA 1606C33 20 13 RF Interface 1609C32 8 14 Universal Receiver not use...

Page 15: ...ansmitter selection in 100Hz steps 4 Wire Receiver Input Impedance 5 000 or 1 000 RF Output Impedance 50 75 or 100 nominal unbalanced Output Power 10 watts max 100 watts with optional external amplifi...

Page 16: ...Stop All optically isolated for operation at 15V 48V 125V or Auxiliary Reduced Power 250Vdc strappable for either presence or absence of voltage Keying for keying as well as carrier start or stop pri...

Page 17: ...ons Alarm Contacts dc Power Loss Form A or B contacts field strappable rated 100VA 0 5 sec RF ON and Receive at Margin of dropout delay 3 separate relays Carrier Level Indication Meter 20db to 10dB Re...

Page 18: ...uts and outputs and all alarms 2 500Vdc from each terminal to ground derated per Table 1 8 IEC 255 5 Center conductor of coaxial 3 000Vdc impulse level using 1 2 x 50ms impulse cable to ground Electro...

Page 19: ...2 000 53 38 2 Unusual 3 000 48 33 7 Unusual 4 000 43 28 12 Table 1 9 Altitude Correction For Maximum Temperature Of Cooling Air ANS C93 5 Altitude Meters Correction Factor 1 500 1 00 1 800 0 97 2 100...

Page 20: ...At Nominal Voltage Nominal Permissible Battery Voltage Receive 1 Watt 10 Watt Voltage Range Standby Transmit Transmit 48 60Vdc 38 70Vdc 630 940 1 600 110 125Vdc 88 140Vdc 240 360 600 220 250Vdc 176 2...

Page 21: ...EIVER CANCEL RAISE LOWER SET AM MARGIN DETECT FSK LOW NOISE SIGNAL RCVR OUTPUT TC 10B ON OFF POWER LINE CARRIER CAT NO S1A1WVAS MANUAL CC44 BLOCK DIAG 1353D16 MADE IN U S A Technologies Inc F R E Q U...

Page 22: ...Page 1 10 October 2003 TC 10B System Manual Technologies Inc Technologies Inc USER NOTES...

Page 23: ...a solid state logic version of Figure 2 1b The schemes shown are still widely used for their flexibility and reliability Since the communica tion channel is not required for tripping internal faults...

Page 24: ...op Channel Signal if Initiated Locally Initiate Channel Signal S Pick up Approximately 13 16 Ms CS Stop Channel Signal if Initiated Locally Timer P Trip S From Remote Terminal Via Channel Note P Opera...

Page 25: ...ing signal is established SCHEME FOR EXTERNAL AND INTERNAL FAULTS Type of Fault Events at Station G Events at Station H External FE For external faults the CS unit or timer x o assure that a blocking...

Page 26: ...or 4ms providing a continuous trip output supervised by FD2 operation The 4ms correspond to a phase angle difference of 90 on a 60 Hz base between the currents at the two terminals The currents at the...

Page 27: ...e and ground faults through the adjustable filter and one of the distance relays 21P provides arming for all three phase faults The second and non adjustable sequence current network operates through...

Page 28: ...ncy fC is required for line protec tion When applied to three terminal lines phase cancellation will occur when two or more trans mitters are keyed simultaneously To prevent this you should offset tra...

Page 29: ...g of the carrier channel at programmable intervals see Chapter 17 See Figure 3 3 for connection diagrams The equipment identification number catalog number is located in the middle of the front panel...

Page 30: ...t 1 220 250Vdc battery input 2 Bandwidth Filter Range Wideband filter W Narrow band filter X Voice Adapter Voice Adapter Module with signaling V No Voice Adapter Module N Transmission Limitation Circu...

Page 31: ...W Power Amp 1606C33G01 X X X 14 Transmitter 1610C01G01 X X X X Transmitter w TTL 1610C01G03 X X 17 Keying 1606C29G01 X X X 18 Voice Adapter C020 VADMN 001 X X Blank Panel 1606C47H03 X X X X 20 Univers...

Page 32: ...ting single prong plug Other Accessories Style Number 45V power supply for use with SKBU 1 Relaying System 48V to 45V 5303D49G05 125V to 45V 5303D49G06 250V to 45V 5303D49G07 Table 2 4 TC 10B Voice Ad...

Page 33: ...2 1 TB2 2 PHASE AND GROUND CARRIER START PHASE AND GROUND CARRIER STOP BATTERY NEGATIVE BATTERY POSITIVE 0 30 mA 0 300 mA CARRIER LOW LEVEL TEST CARRIER TEST TB7 3 TB7 4 TB7 1 DC TB1 1 OUTPUT TB4 3 ST...

Page 34: ...START SCHEME SUCH AS KDAR 4000 1000 250 RRT CSA CSA CSA CSO 23 23 23 IOS NOTE 1 EXTERNAL RESISTORS ARE REQUIRED FOR SOME SYSTEMS AS SHOWN IN TABLE 2 6 THE RESISTORS ARE SUPPLIED WITH ALL 125 AND 250...

Page 35: ...5 5 TC 10B TB2 1 TB2 2 CARRIER AUX RELAY BATTERY NEGATIVE BATTERY POSITIVE 0 30 mA 0 300 mA CARRIER LOW LEVEL TEST CARRIER HIGH LEVEL TEST CARRIER STOP CARRIER START TB7 3 TB7 4 TB7 1 DC TB1 1 OUTPUT...

Page 36: ...10B TB2 1 TB2 2 CARRIER AUX RELAY BATTERY NEGATIVE BATTERY POSITIVE 0 30 mA 0 300 mA CARRIER LOW LEVEL TEST CARRIER HIGH LEVEL TEST CARRIER STOP CARRIER START TB7 3 TB7 4 TB7 1 DC TB1 1 OUTPUT TB4 5 L...

Page 37: ...5 TC 10B TB2 1 TB2 2 AUX CARRIER RELAY NOTE 1 BATTERY NEGATIVE BATTERY POSITIVE CARRIER LOW LEVEL TEST CARRIER HIGH LEVEL TEST CARRIER STOP CARRIER START SUPV TB7 3 TB7 4 TB7 1 DC TB1 1 OUTPUT TB4 5 L...

Page 38: ...TB2 1 TB2 2 AUX CARRIER RELAY NOTE 1 BATTERY NEGATIVE BATTERY POSITIVE CARRIER LOW LEVEL TEST CARRIER HIGH LEVEL TEST CARRIER STOP CARRIER START SUPV TB7 3 TB7 4 TB7 1 DC TB1 1 OUTPUT TB4 5 LL TB4 1...

Page 39: ...B TB2 1 TB2 2 AUX CARRIER RELAY NOTE 1 BATTERY NEGATIVE BATTERY POSITIVE CARRIER LOW LEVEL TEST CARRIER HIGH LEVEL TEST CARRIER STOP CARRIER START SUPV TB7 3 TB7 4 TB7 1 DC TB1 1 OUTPUT TB4 5 LL TB4 1...

Page 40: ...TB2 2 AUX CARRIER RELAY NOTE 1 BATTERY NEGATIVE BATTERY POSITIVE CARRIER LOW LEVEL TEST CARRIER HIGH LEVEL TEST CARRIER STOP CARRIER START SUPV TB7 3 TB7 4 TB7 1 DC TB1 1 OUTPUT TB4 5 LL TB4 1 START...

Page 41: ...PHASE AND GROUND CARRIER STOP BATTERY NEGATIVE BATTERY POSITIVE 0 30 mA 0 300 mA CARRIER LOW LEVEL TEST CARRIER TEST TB7 3 TB7 4 TB4 3 STOP TB4 5 LL TB5 4 ALARM C O TB5 5 ALARM C O TB1 3 OUTPUT TB4 6...

Page 42: ...TB6 1 TB6 2 TB6 4 TB6 5 TB6 6 TB6 7 TB6 8 TB6 9 TB5 7 TB5 8 TB5 9 TB2 3 TB2 4 TB2 5 TB2 6 TB3 1 TB3 2 TB5 1 TB5 2 TB5 3 TB5 4 TB5 5 TC 10B TB2 1 TB2 2 BATTERY NEGATIVE BATTERY POSITIVE CARR LOW LEVEL...

Page 43: ...TB1 4 and TB1 5 directly across station battery will short the battery and destroy the output circuit 125 Vdc Systems Output 1 48 Vdc Systems Output 1 Same for Output 2 Same for Output 2 Nominal relay...

Page 44: ...Page 2 22 October 2003 TC 10B System Manual Technologies Inc Technologies Inc USER NOTES...

Page 45: ...en rack or in your own customer specified configuration Refer to Figure 3 3 for mounting dimensions 3 5 TC 10B Rear Panel Connectors The following connectors are accessible from the Rear Panel See Fig...

Page 46: ...OS 12 POS 8 POS 5 POS 3 POS 1 J13 C28 C27 C29 C26 CARRIER MOTHERBOARD C020BKPMN 001 REV 03 SCHEMATIC C030BKPMN PC BOARD C050BKPMN REV 02 250V output resistors or 20V auxiliary power supply as required...

Page 47: ...to the right of TB3 RF Interface pins are to the right of cable jacks and jumpers Receiver pins are to the left of TB2 Level Detector pins are to the left of TB1 Receiver Output pins are to the right...

Page 48: ...aa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa...

Page 49: ...U from the cabinets to the switchyard For connection to J1 using RG 58A U cable use a male UHF connector Amphenol 83 58FCP or equivalent Install the coaxial cable according to the following guide line...

Page 50: ...set in NO position and relay is de energized the alarm contacts will be OPEN When jumper is in NC position and relay is de energized the alarm contacts will be CLOSED 3 8 4 10W PA PC Board Jumper JU1...

Page 51: ...ons of the checkback module does not use jumpers for settings The module has just one jumper which is not currently used JMP1 Reserved for future use Settings are made using a computer connected to th...

Page 52: ...en jumper is set in NO position and relay is de energized the alarm contacts will be OPEN When jumper is in NC position and relay is de energized the alarm contacts will be CLOSED SW1 User Functions I...

Page 53: ...3 Figure 3 3 TC 10B Mechanical Outline Drawing 1354D48...

Page 54: ...used JUMPER OPTIONS JMP1 RESERVED FOR FUTURE USE CHECKBACK POWER SUPPLY JU1 NORMALLY OPEN NORMALLY CLOSED ALARM CONTACT POWER AMPLIFIER JU1 NORMALLY OPEN NORMALLY CLOSED CONTACT OUTPUT AM RECEIVER DET...

Page 55: ...5 250 JU1 Position Terminal Connections OUTPUT 2 TB1 4 TB1 6 TB1 4 TB1 9 TB1 4 TB1 9 TB1 4 TB1 6 TB1 4 TB1 6 TB1 4 TB1 9 Terminal Connections OUTPUT 2 Terminal Connections OUTPUT 1 48 125 250 125 250...

Page 56: ...Page 3 12 October 2003 TC 10B System Manual Technologies Inc Technologies Inc USER NOTES...

Page 57: ...1 Recommended Test Equipment CAUTION WE RECOMMEND THAT THE USER OF THIS EQUIPMENT BECOME THOROUGHLY ACQUAINTED WITH THE INFORMATION IN THESE INSTRUCTIONS BEFORE ENERGIZING THE TC 10B AND ASSOCIATED AS...

Page 58: ...Page 4 2 October 2003 TC 10B System Manual Technologies Inc Figure 4 1 Extender Board...

Page 59: ...ter removing the cover set it in a safe place To prepare the TC 10B for installa tion or routine adjustment tests perform the following 1 Select the TC 10B Operating Frequency 2 Review the Adjustment...

Page 60: ...ect this frequency If you are not ready to set the sensitivity depress the CANCEL button If you are ready to set the sensitivity depress the SET button and proceed with steps listed in section 6 8 5 2...

Page 61: ...evel output Low Level output and the Voice Level output Both the Low Level and High Level outputs inhibit the Voice Level output 4 Insert the Keying Module back into the TC 10B chassis 5 3 Select TC 1...

Page 62: ...urn power OFF at the Power Supply Module and remove the Transmitter Module from the chassis Place the extender board into the Transmitter Module position of the chassis Then plug the Transmitter Modul...

Page 63: ...andset while muting the microphone to key the Transmitter at Voice Level 4 3W power when High Level is 10W power 2 Record the Selective Level Meter reading at TJ1 TJ2 The meter should measure 148Vrms...

Page 64: ...vel key for 10W output 7 Turn power OFF at the Power Supply Module 8 Remove the 50 75 or 100 resistor termina tion and replace the coaxial cable connection to the Line Tuner 5 7 Offset TC 10B Transmit...

Page 65: ...nal Checkback Module Conditions If you are using the optional Universal Checkback Module select the desired conditions for the module s operation 5 10 Prepare TC 10B for Operation 1 Be sure that power...

Page 66: ...S ON 3 RF Interface XMTR Frequency OUT TJ1 TJ2 Voice Level TJ1 TJ2 LL Level TJ1 TJ2 HL Level TJ1 TJ2 Residual Noise OUT w XMTR Keyed TJ1 TJ2 Received Frequency TJ3 TJ4 Received noise Level w remote tr...

Page 67: ...yed dB HL Keyed dB Margin LED Detect LED ON 5 Receiver Output Output 1 48V Output 1 125 250V Output 2 48V Output 2 125 250V 6 Rear of Chassis Reflected Power J1 Test Performed By Date Chapter 5 Instal...

Page 68: ...U6 Start INV U NORM U JU7 Stop Start Priority Stop U Start U JU8 KA 4 SKBU 1 IN U OUT U Common Start Stop Lead Yes IN No OUT 3 10W POWER AMPLIFIER JU1 RF Power Monitor NO U NC U 4 RF INTERFACE JU1 2 W...

Page 69: ...C 10B U SW1 3 Push to talk handset TC 10B U SW1 4 Beeper enabled Either U U Chapter 5 Installation Adjustment Procedures DIP Switch SW1 Open Down or Off Closed Up or On Pos 1 FSK U AM Pos 2 OFF No voi...

Page 70: ...3 Custom Settings Enabled U OFF OFF OFF Not used SW3 Factory Preset 1 Setting U ON OFF OFF Not used SW3 Factory Preset 2 Setting U OFF ON OFF Not used SW3 Factory Preset 3 Setting U ON ON OFF Not used...

Page 71: ...TB4 2 Carrier CXR Start also pin C 10 TB4 3 CXR Stop also pin C 16 TB4 4 CXR Stop also pin A 16 TB4 5 Low Level Key also pin A 22 TB4 6 Low Level Key also pin C 22 Optional Inputs Checkback Test High...

Page 72: ...for 1W Transmitter output power Optional Output for Transmit Time Limiter Option Only Alarm Lockout Relay Contact Pins C A 30 6 4 10W PA MODULE Voltage Inputs 20Vdc Pins A 2 and A 4 20Vdc Pins C 2 and...

Page 73: ...tput line through coaxial cable UHF J2 RF Interface module C A 24 and C A 22 Receiver RF input line through 5 000 coaxial cable BNC 2 Jumpers JU1 JU5 2 wire or 4 wire JU2 JU3 JU4 50 75 or 100 output i...

Page 74: ...use as TB1 2 TB1 6 Out 2 Same use as TB1 3 TB1 7 Unused at this time TB1 8 Out 1C Output for 20mA 125 or 250Vdc or 200mA 250Vdc TB1 9 Out 2C Same as TB1 8 6 8 Optional Checkback Module One module is r...

Page 75: ...Pins A 2 and A 4 20Vdc Pins C 2 and C 4 Common Pins C A 30 and C A 32 RF Input from Receiver Module Audio In C A 26 Output to Keying Module Voice Key Pins C A 22 Output to Transmitter Module AM Voice...

Page 76: ...TPUT POS 1 OPTIONAL VOICE ADAPTER POS 18 MAIN BOARD POS 5 AUX BOARD POS 3 UNIVERSAL RECEIVER OR RECEIVER AM DETECTOR AUDIO OUT TX KEY IN RF IN RF INTERFACE POS 8 10W P A POS 12 OPTIONAL CHECKBACK POS...

Page 77: ...power condition 7 2 2 Keying Module JU1 Set to dc supply voltage JU2 Set to dc supply voltage JU3 Set to dc supply voltage JU4 NORM JU5 NORM JU6 NORM JU7 STOP JU8 OUT 7 2 3 Transmitter Module Set the...

Page 78: ...ons of S1 S3 are invalid If you mistakenly set a different combination the module assumes the CUSTOM mode If you set the DIP switch to one of the factory preset settings the module is locked into that...

Page 79: ...Vdc 1A to 2A 7 3 2 Transmitter Module Tests Levels 1 Using the appropriate voltage 15V 48V 125V or 250V key the carrier start and observe that the level across the 50 load is approximately 10W per Tab...

Page 80: ...Raise or Lower button to adjust otherwise push the SET button once more With an audio input level of 112mV the CLI should read 0dB Voice Audio Output 1 Leave the Signal Generator channel A set at 250...

Page 81: ...he power supply source 48 125 or 250Vdc 3 Remove the input signal ensuring that the output level drops out 4 Load down the output by connecting the appropriate resistor as shown in table 7 6 5 Insert...

Page 82: ...into the TJ1 front panel if you have a remote handset plug it into the remote panel connected to the rear panel TB5 Key the carrier set with the push to talk switch on the handset The Transmitter sho...

Page 83: ...the polarity of the meter leads For example When measuring the forward resistance of a diode using a meter that has the internal battery connected to the metering circuit be sure that The lead marked...

Page 84: ...7 Level Detector and CLI Module None 8 3 8 Receiver Output Module None 8 3 9 Optional Universal Checkback Module None 8 3 10 Optional Voice Adapter Module None 8 4 Inspection A program of routine vis...

Page 85: ...Resistance readings Signal injection Re alignment Sensitivity measurements Gain measurements 5 Replace suspected faulty components 6 Check out and adjust affected circuits October 2003 Page 8 3 Chapte...

Page 86: ...inally found them 8 5 5 Servicing Metal Oxide Semiconductor MOS Devices MOS devices may be vulnerable to static changes Be sure to observe the special precautions described below both before and durin...

Page 87: ...wn in Figure 9 1 Front panel controls are as follows 1 Push button Switch with power on indicator ON OFF S1 2 LEDs for indicating power INPUT Red LED1 OUTPUT Red LED2 3 Test Jacks 20Vdc Red TP3 Common...

Page 88: ...de energized state and can be changed to NO if desired DC DC Converter The two dc dc converters PS1 and PS2 operate at a maximum of 1MHz and as a result switching noise is outside the 30 535kHz range...

Page 89: ...at TP3 and TP1 respectively The one with voltage absent will require replacement of the associ ated dc dc converter October 2003 Page 9 3 Chapter 9 Power Supply Module 9 CAUTION BE CAREFUL NOT TO MISP...

Page 90: ...Figure 9 2 TC 10B TCF 10B Power Supply Component Location 1617C38...

Page 91: ...9 Figure 9 3 TC 10B TCF 10B Power Supply Schematic 1617C39...

Page 92: ...Page 9 6 October 2003 TC 10B System Manual Technologies Inc Technologies Inc USER NOTES...

Page 93: ...as follows High Level 10W Voice 4 3W Any Transmitter Key lW l0W or Voice 10 1 1 Keying Control Panel This panel is shown in Figure 10 1 Push button Switches recessed High Level HL Power S1 Low Level...

Page 94: ...w Level Test Optional Checkback Test at High Level Optional Checkback Test at Low Level Optional Voice Keying Module outputs are as follows High Level 10W Any Transmitter Key Voice 4 3W The logic bloc...

Page 95: ...Level and Low Level Keys Zener diodes D1 D2 D3 limit the input voltage to the optical isolators I7 I8 I9 while also providing reverse voltage protection Zener diodes D14 D13 regulate primary power pi...

Page 96: ...ense required A seventh jumper JU7 governs start stop priority The three optical isolators I7 I8 I9 may be tested using the on board 18 6Vdc source D13 cathode When a logic 1 is applied to any of the...

Page 97: ...10 Figure 10 2 TC 10B Keying PC Board 1495B69...

Page 98: ...Figure 10 3 TC 10B Keying Schematic 1606C29...

Page 99: ...B only The Transmitter Module also operates with a signal from the Optional Voice Adapter Module AM Voice The Transmitter Module operates with either no shift TC 10B or one of three different frequenc...

Page 100: ...inputs set by jumpers at the Keying Module High Level 10W Key pins C A 8 Any Transmitter Key pin A 10 Voice Key pins C A 6 Shift High pin C 10 TCF 10B Only Shift Low pins A C 24 TCF 10B Only The Trans...

Page 101: ...alog output The analog output from I5 is filtered by a 630kHz Low Pass Filter C14 C13 L1 L2 C15 producing a 0 512Vp p output at the carrier frequency The carrier frequency is applied to Modulator I7 w...

Page 102: ...r TTL Transmitter Module The Transmit Time Limiter Transmitter Module is an optional transmitter module for the TC 10B The main board is the same as the standard trans mitter with the exception of an...

Page 103: ...n this module place the module on an extender board Check the RF output 30 535 kHz on pins A C 28 If there is a Voice Key or AM voice input use an oscilloscope to examine the modulation envelope You c...

Page 104: ...Figure 11 3 TC 10B TCF 10B Transmitter PC Board 1500B10...

Page 105: ...11 Figure 11 4 TC 10B Transmitter Schematic 1355D71 OUTPUT AMP DIFFERENTIAL VIDEO AMP TO P1 20 ON OPTIONAL TTL TRANSMITTER AUXILIARY BOARD 100KW...

Page 106: ...Figure 11 5 TC 10B Transmitter Block Diagram 1610C09...

Page 107: ...11 Figure 11 6 TC 10B Optional TTL Transmitter Component layout CC20 TXMA1 001...

Page 108: ...14 GND 7 039UF C10 C2 0047UF 10UF C20 10UF C5 1 5K R2 R22 4 99K TP1 TP2 D1 1N4148 LE1 9 7 6 5 2 4 12 14 15 3 1 11 10 8 16 13 U3 8 7 6 4 3 2 1 5 U2 LM555N J1 SW1 4 6 5 U5 8 9 10 U5 1 2 U4 R1 2 49K R21...

Page 109: ...o derive a nominal output impedance of 50 12 1 1 10W PA Control Panel This panel is shown in Figure 12 1 Operator controls are as Described below Potentiometer R53 INPUT LEVEL SET Adjusts power output...

Page 110: ...dback is from transformer T1 back thru the RC network of R21 C7 C2 C5 and R18 to the junction of R16 and R17 for the purpose of stability The loaded feedback is derived from a sampling resistor R33 R3...

Page 111: ...6 AND Q7 ARE THERMALLY CONNECTED I E THEY ARE MOUNTED ON THE SAME PART OF THE HEAT SINK ANY FAILING TRANSISTOR MAY AFFECT OTHER TRANSISTORS CHECK EACH TRANSISTOR SEPARATELY IF NO FAULTS ARE FOUND CHEC...

Page 112: ...Figure 12 2 TC 10B TCF 10B 10W PA PC Board 1495B73...

Page 113: ...12 Figure 12 3 10W PA Schematic 1606C33...

Page 114: ...Page 12 6 October 2003 TC 10B System Manual Technologies Inc Technologies Inc USER NOTES...

Page 115: ...is shown in Figure 13 1 Operator controls consist of Test Jacks TJ1 Line In TJ2 Line Common TJ3 Receiver In TJ4 Receiver Common 13 1 2 RF Interface PC Board The RF Interface PC Board is shown in Figur...

Page 116: ...2 wire operation OUT settings for 4 wire operation Isolation transformer T2 together with series resistor R1 forms an attenuator with 13dB loss Receiver input at pins 28 A C is adjusted by jumper JU6...

Page 117: ...13 Figure 13 2 TC 10B TCF 10B RF Interface PC Board 1609C32...

Page 118: ...Figure 13 3 TC 10B TCF 10B RF Interface Schematic 1609C32 2...

Page 119: ...justments directly on the front panel The Universal Receiver Module is driven by the output of the RF Interface Module The output of the Universal Receiver Module drives the necessary output module Th...

Page 120: ...ode this button raises the frequency sensitivity or external CLI settings It also lets you skip the sensitivity setting option after you set the frequency LOWER This button lowers the frequency sensit...

Page 121: ...and 800Hz 3 8ms pickup 6 0ms dropout typical Standard Wide Band 1 600Hz 2 4ms pickup 3 8ms dropout typical Phase Comparison Band 3 500Hz 1 3ms pickup 1 5ms dropout typical Local Signal keyed to 10 wat...

Page 122: ...hows the DIP switch settings for the Universal Receiver SWITCH ON SW1 OFF ON 2 NO VOICE ADAPTER VOICE ADAPTER 3 UNUSED 4 UNUSED 5 UNUSED 6 UNUSED 7 PHASE COMPARISON DIRECTIONAL COMPARISON 3 500Hz BW B...

Page 123: ...the CANCEL RAISE button To tell the receiver to automatically set the sensitivity based on an incoming remote signal press the SET button This sets the receiver for a 15dB margin and calibrates the C...

Page 124: ...he CANCEL RAISE or LOWER button The external CLI meter will move up and down accordingly The external meter is a 100 A instrument If it is calibrated in A the meter should be set to read 67 A this is...

Page 125: ...oard Compone nt side a J3 Located on Bottom Board a Front of Module NO J3 NC Top Board Compone nt side SW1 a 1 2 3 4 5 6 7 8 On AM FS VOICE Off Figure 14 3 TC 10B Universal Receiver Location of SW1 Di...

Page 126: ...Page 14 8 October 2003 TC 10B System Manual Technologies Inc Technologies Inc USER NOTES...

Page 127: ...voltage sources between 40 and 300Vdc Figure 15 1 provides a simplified look at the Receiver Output Module s function After the Universal Receiver module s have received a signal initiated by the rel...

Page 128: ...rminal block on the rear of the TC 10B carrier set Table 15 2 shows the connection options for both types of relays For information on the module s external connections refer to Figures 3 4 3 5 in Cha...

Page 129: ...module is driven by the Universal Receiver module s at pins A C 26 and A C 28 The module s two optical isolators U1 and U2 provide the following outputs which are available depending on the output con...

Page 130: ...gainst surges coming in from the outside world Diode D2 provides reverse voltage protection in case the outputs are connected backwards 15 3 Troubleshooting You can ensure the Receiver Output Module i...

Page 131: ...e the voltage level at TB1 6 with TB7 2 as a reference This should be the same as the power supply source 48 125 or 250Vdc 3 Remove the input signal ensuring that the output level drops out 4 Load dow...

Page 132: ...Figure 15 3 TC 10B Receiver Output PC Board CC50RXSM...

Page 133: ...15 Figure 15 4 TC 10B Receiver Output Schematic CC30RXSM...

Page 134: ...Page 15 8 October 2003 TC 10B System Manual Technologies Inc Technologies Inc USER NOTES...

Page 135: ...2 Manual Request from Your PC 16 21 16 5 3 3 Automatic Timed Test 16 21 16 5 3 4 Automatic Periodic Test 16 21 16 5 3 5 Automatic Carrier Recovery 16 22 16 5 3 6 Remote Initiated Periodic Tests 16 22...

Page 136: ...layed when you enter help on the command line You can get help at the level you need from general help to command specific help Encoded or Timed Carrier Operation The Universal Checkback Module lets y...

Page 137: ...change a module s settings clear events etc from a module many miles away Automatic Clock Synchronization When enabled the master checkback module synchronizes the clocks of all remotes in the networ...

Page 138: ...RM and MINOR ALARM You can configure the remaining three with one of five choices Delayed alarm Test in progress Successful test Successful carrier recovery Disable automatic tests 16 1 2 System Assem...

Page 139: ...es in a network one master and ten remotes as shown in Figure 16 3 Master Address 0 Remote Address 1 Remote Address 2 Remote Address 3 Remote Address 4 Figure 16 2 Maximum Checkback Configuration with...

Page 140: ...sing and holding this switch for at least two seconds initiates a loopback test RST RESET Pressing and releasing this switch clears any major or minor alarms Pressing and holding this switch for at le...

Page 141: ...d here for more than two seconds initiates a loopback test Note that closing both of the connected switches above at the same time toggles the module s automatic test state setting For example if auto...

Page 142: ...5 7 USER DEFINED 1 This output is energized when the condition one of the five listed above you have programmed it to monitor becomes true It remains energized until the condition is no longer true It...

Page 143: ...level shown on the Receiver module For installations where you have not already tried known settings it is recommended you first try Pulsar s standard factory settings regardless of your final desired...

Page 144: ...Closed Closed Closed Closed Closed Closed Energized State Minor Alarm Closed Closed Closed Closed Closed Closed Energized State User Output 1 Def Delayed alrm Delayed alrm Delayed alrm Delayed alrm De...

Page 145: ...10B chassis Carefully insert the Universal Checkback Module into the top and bottom grooves of the slot labeled CHECKBACK Lock it into place using the white inject eject lever on the front of the mod...

Page 146: ...command see Issuing Checkback Commands later in this chapter for complete instructions Passwords can be from 0 to 10 characters long and are not case sensitive That is the module sees no difference be...

Page 147: ...you may want to run special tests requiring you to interface with a checkback module You can do that in one of three ways Front panel switches Rear panel inputs Your PC or laptop computer 16 3 Commun...

Page 148: ...setting can be one of the factory presets or a CUSTOM option See Installation and Setup earlier in this chapter for more detail If you select one of the factory presets you can still issue all the non...

Page 149: ...ogon 0 as one word without any spaces Once you have successfully logged on your screen displays all the checkback modules you are logged on to at the top center of your screen something like Figure 16...

Page 150: ...from In this case we are looking at remote 1 s settings When installing modules you assign each checkback module in your system a unique address By definition remote 1 is address 1 remote 2 is address...

Page 151: ...very mode a remote does not initiate any automatic checkback requests It remains in automatic recovery mode until it passes three checkback tests Normally these tests are issued automatically by the m...

Page 152: ...in automatic recovery mode As with most settings you can only change these settings if the DIP switch is set to CUSTOM Examples set def1 test Sets user output 1 to show when a checkback test is in pro...

Page 153: ...rest hour using a 24 hour format The master actually executes a timed test five minutes after the hour e g 4 05 This delay provides some fudge room to compensate for unsynchronized checkback module cl...

Page 154: ...ng the top front panel switch or 3 by closing the switch connected to the rear input TB6 1 TB6 2 for five seconds Example set loop 25 Sets the loopback duration to 25 seconds Carrier Recovery Period W...

Page 155: ...Commands later in this chapter for details on using your PC to issue commands 16 5 3 3 Automatic Timed Test When this option is enabled the master checkback module initiates checkback tests at four us...

Page 156: ...rrier recovery are set for five seconds To enable the automatic carrier recovery mode use the set recovery command set recovery on This changes the Carr Recovery setting to On 16 5 3 6 Remote Initiate...

Page 157: ...for a specific interval of time Each module in the system is assigned a unique time and can recognize when the carrier has been on for the correct interval The correct module responds by keying the c...

Page 158: ...but it is not required For example set retries 4 is identical to set retries 4 4 Leading spaces and embedded spaces are permitted For example set last 1 is the same as set last 1 The lone exception to...

Page 159: ...ocal module becomes remote 2 set addr 2 1 Remote 2 s address changes to 1 Set Primary Communication Mode Minimum abbreviation set prim time code Sets a module s primary communication mode The primary...

Page 160: ...is feature might be useful when you are installing checkback modules and the system is not complete You can also toggle this setting by pressing both front panel switches simultaneously As with most s...

Page 161: ...REMOTE 2 REMOTE 3 REMOTE 4 5 sec 10 sec 10 sec 15 sec 15 sec 20 sec 20 sec 25 sec 25 sec time between responses is less than 1 2 second Figure 16 8 Universal Checkback Module Timed Checkback Sequence...

Page 162: ...rsal Checkback Module Timed Checkback Sequence Remote 1 Initiation MASTER REMOTE 1 REMOTE 2 REMOTE 3 REMOTE 4 5 sec 15 sec 20 sec 5 sec 15 sec 20 sec 25 sec 25 sec 5 sec time between responses is less...

Page 163: ...utput 2 s active state to close Now when this module initiates a checkback test output 2 s contacts closes If you then changed the definition of output 2 to passed test then this output contact closes...

Page 164: ...abbreviation set low on off You can run low power checkback tests to determine system margins When enabled low power checkback tests precede the full power checkback tests As with most settings you ca...

Page 165: ...nterval to every 15 min set carrier 20 1 Sets the checkback with address 1 to expedite the checkback interval to every 20 min Set Carrier Recovery Window Minimum abbreviation set wind hh You can set t...

Page 166: ...local module s settings 16 5 5 2 Get Commands Get commands read a checkback module s current settings events status or counts Get Settings Minimum abbreviation get set Displays a checkback module s c...

Page 167: ...ule s settings to match remote 1 s get all 0 Sets the local settings to match the master s 16 5 5 3 Clear Commands Clear commands let you clear the stored events or counts or reset the alarm outputs C...

Page 168: ...Checkback Module to change settings or perform various tests Logons are password protected see Set Password preventing unau thorized access Before communicating with a local checkback module you must...

Page 169: ...local logon password although every checkback module can have a unique password For example let s say you are at remote 1 You want to log onto the master and its password is dilbert You type logon dil...

Page 170: ...password prompt type super and press the ENTER key This identifies you as a super user These letters s u p e r are displayed as asterisks just as a normal password would be This pops up the Super Use...

Page 171: ...Set all Sets far modules settings same as local exc addr Set all m 1 x Get all Sets local settings to match distant settings Get all m Set sync on Enables automatic clock synchronization Set sync on S...

Page 172: ...hh 01 24 Time limit for successful recovery Set wind hh Set clock hh mm ss Set node time hours min sec Set clock hh mm ss Set date mm dd yy Set node date month day year Set date mm dd yy Full Command...

Page 173: ...eckback Initiates a checkback test Do chec Full Command String Function Abbreviation Clear alarms Clears major and minor alarm outputs Clr a Clear events Clears all stored events Clr e Clear counts Cl...

Page 174: ...d clear set clear clear Weak noisy line clear set clear set Weak noisy line clear set set clear Weak noisy line or master failed clear set set set Remote failed set clear clear clear Remote or line fa...

Page 175: ...sually identify a failed module or line problem Table 16 14 lists all combinations for a two module system and the probable situation To get the complete picture you must wait long enough for all remo...

Page 176: ...D CC50UCBMN REV 02 LE4 SW1 J2 J1 SW2 LE3 LE2 LE1 LE5 TP1 TP2 TP3 JMP1 SW3 S1 S2 S3 OFF OFF OFF CUSTOM ON OFF OFF FACTORY1 OFF ON OFF FACTORY2 ON ON OFF FACTORY3 OFF OFF ON FACTORY4 Location of Firmwar...

Page 177: ...14 C A 16 C A 18 C 22 A 22 C 24 A 24 C 26 A 26 C 28 C A 8 C A 10 EXT COM EXT TEST INITIATE EXT ALRM RESET INPUTS OUTPUTS OPTO ISOLATOR OPTO ISOLATOR OPTO ISOLATOR OPTO ISOLATOR OPTO ISOLATOR 5V REG T...

Page 178: ...Page 16 44 October 2003 TC 10B System Manual Technologies Inc Technologies Inc USER NOTES...

Page 179: ...on Half Duplex Figure 17 1 provides a simplified look at how the Voice Adapter Module operates when used in a TC 10B carrier system It works like this Receive Direction 1 The Universal Receiver Module...

Page 180: ...l alarm circuit includes an audible beeping alarm an alarm LED and a relay contact output To configure for external ringing disable the internal beeper by setting SW1 4 to the UP OPEN position see DIP...

Page 181: ...larm circuit 17 1 3 Electrical Characteristics The Voice Adapter Module s electrical characteris tics are shown in Table 17 1 Feature Specification Operating Temp Range 20 to 65 C Ambient Audio Freque...

Page 182: ...ce Adapter Module are on the rear panel of the TC 10B chassis They are shown in Figure 3 5 The Voice Adapter Module s terminal block connections are used as follows TB5 1 External receiver output TB5...

Page 183: ...itch positions when they are DOWN CLOSED When a switch position is UP OPEN its function is disabled Table 17 3 shows the default settings when using the Voice Adapter Module in a TC 10B carrier system...

Page 184: ...Figure 17 3 Voice Adapter Module PC Board C020VADMN...

Page 185: ...5KHZ LOWPASS FILTER SWITCH IN UP POSITION ON S1 1 ON RCVD ALARM TONE ACTIVATES ALARM RELAY S1 2 ON RCVD CARRIER ACTIVATES ALARM RELAY S1 3 ON HANDSET KEY MUTES EARPHONE S1 4 ON BEEPER ENABLED SIGNAL 5...

Page 186: ...J1 J1 J1 J1 J1 J1 J1 J1 1 2 3 4 5 C26 A28 SHT 1 XMIT_LP_FILT SHT 1 VOICE_IN VOICE_OUT A8 C8 A10 C10 R J2 RB TB S HANDSET_REC HANDSET_MIC SHT 1 TIP SHT 1 RING BRK A20 ALARM_TONE HANDSET JACK C20 SHT 1...

Page 187: ...USED RCVR XMIT COMM REMOTE TELEPHONE JACK ASSEMBLY EXTERNAL ALARM CIRCUIT SONALERT EQUIVALENT POWER SOURCE I I I COMM XMIT RCVR 2 4 5 RING 6 TIP 1 3 TC 10B ALARM N O CONTACT TB5 1 2 3 4 5 4 5 5 4 3 2...

Page 188: ...m Manual Technologies Inc TC 10B TB5 5 4 ALARM N O Contact VOICE ADAPTER EXTERNAL ALARM CIRCUIT SONALERT OR EQUIVALENT Figure 17 7 External Alarm Circuit for Use with Module Front Panel Jack 9651A88 F...

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Page 190: ...Technologies Inc...

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