ProSoft Technology BM GM1K Series User Manual Download Page 31

Page: 31 / 101

Installation

ProSoft Technology, Inc.

Page 31 of 101

January 8, 2018

6.2

WIO Gateway and I/O Module(s) Assembly

WARNING: Power must be disconnected or turn off prior to attaching or removing any I/O Modules

from the system – failure to comply may cause damage hardware.

6.2.1 Standalone Mode Assembly

Attach WIO Gateway directly onto a 35mm DIN rail.

6.2.2 I/O Expansion Mode Assembly

Securely attach DataRail onto a 35 mm x 7.5 mm DIN rail by gently pressing
on all four (4) corner clips.

CAUTION: Must attach DataRail with arrow pointing up.

Summary of Contents for BM GM1K Series

Page 1: ...Multipoint Wireless I O System January 8 2018 USER MANUAL...

Page 2: ......

Page 3: ...to Contact Us ProSoft Technology Inc 1 661 716 5100 1 661 716 5101 Fax http www prosoft technology com support prosoft technology com Copyright 2018 ProSoft Technology Inc All rights reserved Multipoi...

Page 4: ...Wireless I O System User Manual Page 4 of 101 ProSoft Technology Inc January 8 2018...

Page 5: ...16 2 3 3 Configuration Cables 16 2 3 4 Software and PC 16 2 3 5 Modbus Master 16 2 3 6 Modbus Slave 16 2 3 7 Tools 16 2 3 8 Internet Access 16 3 Configuration Installation Sequence 17 3 1 Configuratio...

Page 6: ...w 44 8 4 Editing Gateway Properties 45 8 5 Adding and Configuring I O Modules 47 8 5 1 Digital I O Module 48 8 5 2 4 20 mA I O Module 50 8 5 3 0 10 V I O Module 51 8 6 Modbus Mapping Table Management...

Page 7: ...User Manual ProSoft Technology Inc Page 7 of 101 January 8 2018 10 Troubleshooting 89 11 General Maintenance 91 12 Glossary 93 13 Support Service Warranty 99 13 1 Warranty Information 101...

Page 8: ......

Page 9: ...ANSI NFPA70 CAUTION The Gateway must be installed within an enclosure that requires a tool to access This is to prevent inadvertent disconnection of any of the power wiring signal wiring or communica...

Page 10: ...SION Ne pas s parer d brancher les connecteurs lorsque excit WARNING EXPLOSION HAZARD Do not use USB connectors in hazardous area AVERTISSEMENT RISQUE D EXPLOSION Ne pas utiliser les connecteurs USB e...

Page 11: ...nterference that may cause undesired operation The BM 0900 GM1K contains a FHSS Frequency Hopping Spread Spectrum and FSK Frequency Shifting Key modulation RF transceiver for the 902 928 MHz ISM band...

Page 12: ...This equipment has been certified to comply with the limits for a class B computing device pursuant to FCC Rules In order to maintain compliance with FCC regulations shielded cables must be used with...

Page 13: ...nt Peer to Peer Repeater Functions Secure Over the Air Encryption AES and Site Authentication 900 MHz 868 MHz or 2 4 GHz License Free ISM Band Direct Interface to WIO I O Expansion Modules via DataRai...

Page 14: ...Product System Overview Page 14 of 101 ProSoft Technology Inc January 8 2018...

Page 15: ...Product System Overview ProSoft Technology Inc Page 15 of 101 January 8 2018 2 2 Hardware Overview...

Page 16: ...WIO Digital I O Module WIO 4 20 mA I O Module WIO 0 10 V I O Module 2 3 3 Configuration Cables Configuration USB to Mini USB Cable 15 ft WX 1001 CA2 2 3 4 Software and PC Wireless I O Designer Softwa...

Page 17: ...irmware file and click Open d DO NOT DISCONNECT OR TURN POWER OFF while upgrading Firmware It may take a few minutes for upgrading process to finish e Wait until LED turns off 5 Install WIO Gateway on...

Page 18: ...arty Serial device s 6 Power up Gateway 7 Power up reboot any impacted sensors devices if necessary 8 Verify RF and data communications a Use Modbus Register Polling and Write features in Wireless I O...

Page 19: ...2018 4 Wiring Diagrams Serial and Power Please use the following wiring diagrams and jumper settings to connect a third party device to the Wireless Gateway 4 1 Serial RTU Port and Power For CE certi...

Page 20: ...nt are above ground ensure protection against physical damage Terre Des Meilleures Pratiques Fran ias Il est important de efficacement TERRE Wireless Gateways et modules E S pour assurer la s curit pr...

Page 21: ...the enclosures use thickest washer on exterior side of enclosure B Where external antennas such as omni directional and yagi are utilized a polyphaser is typically used The actual connection between l...

Page 22: ...lis es la surface int rieure la surface ext rieure et la paroi int rieure du trou for doit tre isol de l antenne Utilisez les rondelles en caoutchouc fournies par le fabricant pour isoler les antennes...

Page 23: ...the discrete input DI1 of Station A Digital Wireless I O Module and wirelessly triggering a Solenoid wired to the discrete output DO1 on the Station B Digital Wireless I O Module Arrival Sensor Exter...

Page 24: ...Wiring Examples Page 24 of 101 ProSoft Technology Inc January 8 2018 5 3 Active Low 24 VDC Input to Wireless I O DIO System...

Page 25: ...8 2018 5 4 4 20 mA Wireless I O System Wiring and External Power Switch Position This application involves the AI of a 4 20mA output device or 4 20mA output signal wired to a 4 20mA module at AI on b...

Page 26: ...y 8 2018 5 5 4 20mA Wireless I O System Wiring and Internal Power Switch Position This application involves the AI of a 4 20mA output device or 4 20mA output signal wired to a 4 20mA module at AI on b...

Page 27: ...Wiring Examples ProSoft Technology Inc Page 27 of 101 January 8 2018...

Page 28: ...Page 28 of 101 ProSoft Technology Inc January 8 2018...

Page 29: ...des a mechanically secured and retained connection IV Transient protection shall be provided on the supply to limit transients to 42 Vpk Installation Fran ais La proc dure suivante d crit l installati...

Page 30: ...ntenna and antenna cable with MMCX end to connect to WIO Gateway a There are various types of antennas including bulkhead omni and yagi Please use the appropriate type for your application 6 Connectin...

Page 31: ...aching or removing any I O Modules from the system failure to comply may cause damage hardware 6 2 1 Standalone Mode Assembly 1 Attach WIO Gateway directly onto a 35mm DIN rail 6 2 2 I O Expansion Mod...

Page 32: ...o the Bracket without a gap a Latch the top hook onto the rail then snap in the spring loaded clip into place b Connect Antenna Radio Module is equipped with MMCX female connector For outdoor installa...

Page 33: ...ulkhead antenna in upright position Do not mount sideways 4 Attach I O Module s to the system a Place Modules in any combination do not leave gaps between Modules b When using more than five 5 I O Mod...

Page 34: ...other End Terminal Bracket to secure the Modules place it next to the last module without leaving a gap 6 Protect any unused DataRail slots with Cover Snap off extra pieces and store for future use 7...

Page 35: ...athead screwdriver into the removal slot Control the direction with the screwdriver handle to pull the latch away from the din rail for safe removal 2 WIO Modules can be removed from the din rail by i...

Page 36: ...Page 36 of 101 ProSoft Technology Inc January 8 2018...

Page 37: ...2 Maximum RF Range The final RF range depends on many factors including Tx power settings type of antenna and cables antenna setup clear line of sight and terrain and environment 7 3 RF Timeout Tag Wh...

Page 38: ...Wireless I O Designer supports a total of 1000 Gateways Modules to be added to a single network Whether you have two ten or fifty Gateways in a network a network s true capacity depends on radio frequ...

Page 39: ...gner Software Version 1 0 or higher is required to run the WIO gateway 8 1 Wireless I O Designer Software Download 1 Run the Wireless I O Designer Software from your PC 2 Click New Project in the Proj...

Page 40: ...t the Frequency that matches the Radio Frequency RF of the wireless devices b Select the Channel to avoid any RF conflict with any nearby sites c Select Group by default the first Gateway you add to t...

Page 41: ...port is used for connecting to a Master Device PLC RTU DCS HMI or EFM If using Gateway as a Master the RTU port settings can be changed after exiting the Project Creation Wizard d Select Slave ID e Se...

Page 42: ...Wireless I O Designer Page 42 of 101 ProSoft Technology Inc January 8 2018 h Verify the Project and Network Configuration i Click Confirm or Back for rework...

Page 43: ...Click on the desired Gateway in the Project Tree b Click the E Edit button 3 To add another Gateway a Click on Site in the Project Tree b Click the Insert button c Select desired Gateway 4 To rename...

Page 44: ...Wireless I O Designer Page 44 of 101 ProSoft Technology Inc January 8 2018 8 3 Wireless I O Designer Main Screen View...

Page 45: ...ick on Gateway in project tree and right click and select Edit or click on the E button 2 Radio Tab a Allows adjusting of Tx power level and number of transmission retries i Higher Tx level consumes m...

Page 46: ...t Tab a Allows configurations of Config COM port b Mode i Modbus Slave enables Modbus poll write feature ii Debug enables debugging c Modbus Slave Leave As Is d Settings Leave As Is 5 I O Bus a Allows...

Page 47: ...Wireless I O Designer Software for I O expansion Any I O Module added to a WIO Gateway becomes an extension of the WIO Gateway Thus the I O points are accessible through Gateway s properties 1 Access...

Page 48: ...5 1 Digital I O Module 1 Name Create a name 2 Module ID Slave ID number 3 Select Read Interval Outputs are based on change and not interval 4 Check desired imports for Modbus mapping a Inputs b Counts...

Page 49: ...O Module provide users configuration options for the digital outputs a Odd numbered DIP Switches 1 3 5 7 1 DO1 3 DO2 5 DO3 7 DO4 i Normal non pulsed mode Default Off position ii Pulsed mode On positi...

Page 50: ...ts are based on change and not interval 4 Analog Settings a Select settings for Input 1 and 2 i mA 1000 20 000 ii 4 0 to 20 0 mA b Select settings for Output 1 i mA 1000 20 000 ii 100 10 000 iii 4 0 t...

Page 51: ...erval 4 Analog Settings a Select settings for Input 1 and 2 i Volts 1000 10 000 ii 0 0 to 10 0 Volts b Select settings for Output 1 i Counts 65 535 ii Volts 1000 10 000 iii 0 0 to 10 0 Volts iv 0 0 to...

Page 52: ...2018 7 Adding Input Points to the Modbus Table a Double click on the Gateway in Project Tree b Click on the Imports tab c Select highlight the newly added Inputs d Right click and select paste to inte...

Page 53: ...Inc Page 53 of 101 January 8 2018 7 Save the Project file 8 Update the Gateway for changes to take place 8 6 Modbus Mapping Table Management The BM xxxx GM1K supports up to 1 920 Modbus registers 1 Do...

Page 54: ...necessary a Remove Right click over desired register and select Delete function b Rearrange Use click and drag function of mouse 4 Edit 16 bit Starting Register if necessary a 16 bit register starting...

Page 55: ...Wireless I O Designer ProSoft Technology Inc Page 55 of 101 January 8 2018 5 Export Modbus Mapping Table to view outside of Wireless I O Designer...

Page 56: ...automatically saved to the same directory as the Project File d You can also check the Output Build tab window for visual confirmation e MS Excel is recommended for opening the exported csv file 6 Sav...

Page 57: ...created then this point can be mapped to an output or shared with another device within the network A Master device connected to the Gateway have access to write to the same Modbus holding register s...

Page 58: ...reless I O Designer Page 58 of 101 ProSoft Technology Inc January 8 2018 4 Create a name for the write command 5 Select the Imports tab and right click on the newly created Write command and select Co...

Page 59: ...signer ProSoft Technology Inc Page 59 of 101 January 8 2018 6 Select Outputs tab and right click on an output point and select Paste Output Source 7 Save project file 8 Update the Gateway for changes...

Page 60: ...anuary 8 2018 8 7 2 Viewing the Current Value Status A Modbus Master can write values to the Gateway as either 16 or 32 bit holding registers 1 Click on the Modbus tab then Poll Modbus Register s to v...

Page 61: ...ect to a PC 1 Connect power to Gateway 9 30 V 2 Connect USB end of USB to Mini USB Cable to PC s USB Port 3 Connect Mini USB end to WIO Gateway 4 Identify the COM Port on your PC This process is gener...

Page 62: ...COM Port Setup and Wireless I O Designer Page 62 of 101 ProSoft Technology Inc January 8 2018 iv Identify COM Port ID...

Page 63: ...select Options b Select COM Port ID that matches what you found in Device Manager i Use dropdown box to select COM Port c DO NOT CHANGE THE BAUD RATE i This baud rate setting is for your PC COM Port i...

Page 64: ...ct USB end of USB to Mini USB Cable to PC s USB Port 3 Connect Mini USB end to WIO Gateway 4 Upgrade Gateway firmware with latest version Not necessary with newly shipped product skip to Step 5 a Down...

Page 65: ...gy Inc Page 65 of 101 January 8 2018 5 Update Upload Gateway with Project a Click on Gateway in the Project Tree b Click Update Device button c If Gateway was used with another Project File the Site S...

Page 66: ...connecting to device Once connected there are a variety of actions that can be performed such as checking Firmware version exporting data log RTU and Ethernet port settings and changing date and time...

Page 67: ...p and Wireless I O Designer ProSoft Technology Inc Page 67 of 101 January 8 2018 3 Device Tab a Displays how the device is set up b Displays Firmware version 4 RTU Port Tab a Displays how the RTU port...

Page 68: ...dbus registers from a Wireless Gateway for installation verification This feature allows users to take poll once per command Continuous polling is not available Single multiple or all registers can be...

Page 69: ...lave Mode Then a Click Cancel to exit screen b Click Gateway in the Project Tree c Click E Edit button d Click on Config Port tab e Change mode to Modbus Slave f Click OK g Click Update Device button...

Page 70: ...tice the Value column for details 13 Troubleshooting a indicates the Gateway s configuration port is set to Debug mode Change to Slave mode then update Gateway and re poll registers b 0 indicates the...

Page 71: ...to view debug information from the Gateway for advanced diagnostic verification To use this mode the Gateway must be set up in Debug mode Modbus polling or writing feature using Wireless I O Designer...

Page 72: ...Since there are no RSSI tags available between Gateway to Gateway adding a RF refresh time tag to any of the shared points peer to peer can be very valuable 1 Double click on Gateway in project tree 2...

Page 73: ...single networking system Peering allows for more efficient and powerful networking The transmit interval bit rate environment and number of interfering nodes play a significant factor in actual RF thr...

Page 74: ...Inc January 8 2018 4 Double click on the newly added Gateway_2 5 Select a point or points from the Imports tab from Gateway_2 to share with the Gateway 6 Select the Gateway destination in the project...

Page 75: ...reless I O Designer ProSoft Technology Inc Page 75 of 101 January 8 2018 8 Select Map To an Integer Table Float Point Table or both 9 Double click WIO Gateway 10 Click on the Imports tab to confirm th...

Page 76: ...n the point and select Interval d If the time value equals 0 then the point will be shared on change i On Change means the value changed or new RF packet received e If a point is set to a specific int...

Page 77: ...Registers 16 bit integer float Function Code 4 Read Input Registers 16 bit integer Function Code 6 Write Single Holding Register 16 bit integer 1 Determine if you are using RS232 or RS485 serial mode...

Page 78: ...8 4 RTU port method a Click on the RTU Port tab b Select Modbus Master for mode of operation c Set the port as RS232 or RS485 d Configure the appropriate values in Settings 5 Click on Gateway in proje...

Page 79: ...9 of 101 January 8 2018 6 Under IO Bus tab select RTU port a Select Slave ID 7 Click on the Modbus Inputs tab and configure the input settings a Set the read Interval and the other appropriate setting...

Page 80: ...s Modbus register holding table a Double click on Gateway in the Project Tree b Click on the Imports tab c Right click over the import points and select Paste to Integer Table or Paste to Float Table...

Page 81: ...101 January 8 2018 a Double click on Gateway in the Project Tree b Select the Modbus tab c Right click in the Window and select New Write Import d Create a name for the write command e Select the Impo...

Page 82: ...s I O Designer Page 82 of 101 ProSoft Technology Inc January 8 2018 f Select the Outputs tab and right click on an output point Then select Paste Output Source g Save project file h Update the Gateway...

Page 83: ...d users Note When a Project File is retrieved modified and used for updating devices be sure to save the revised file back onto the Gateway 1 Connect the Gateway to your PC 2 Click on the Gateway icon...

Page 84: ...COM Port Setup and Wireless I O Designer Page 84 of 101 ProSoft Technology Inc January 8 2018 5 The Build tab provides confirmation...

Page 85: ...e 85 of 101 January 8 2018 9 10 Retrieving the Project File from the Gateway 1 Connect the Gateway to your PC 2 Open the Wireless I O Designer Software 3 Close the Project Creation Wizard 4 Click the...

Page 86: ...s to the project file be sure to re save the project file onto the Gateway 9 11 Wireless Site Security Key 1 By default the Site Security is automatically enabled when creating a new project file in t...

Page 87: ...e using Windows Modifying file name outside of Wireless I O Designer iii Opening an existing file in Wireless I O Designer then renaming and saving the file iv Using the Save As feature in Wireless I...

Page 88: ...1 ProSoft Technology Inc January 8 2018 b Double click on Gateway in the project tree c Right click on Gateway then select Read Site Security Key d Verify in the Build Tab e Double click on Site in th...

Page 89: ...ase the Tx power of all devices Confirm that the Interval setting for the devices is correct Set the Retries setting for 16 if it has been changed Check the firmware of device 3 WIO Gateway Measuremen...

Page 90: ...Troubleshooting Page 90 of 101 ProSoft Technology Inc January 8 2018...

Page 91: ...intended use of the original application changed If the Wireless Gateway is securely fastened with no signs of corrosion cracks residue build up or if nothing has changed about the location of its int...

Page 92: ...Page 92 of 101 ProSoft Technology Inc January 8 2018...

Page 93: ...mber of electrical oscillations per second that occurs within a data transmission The higher the baud rate the more bits per second are transferred Bias while scaling an analog input the value added t...

Page 94: ...eption reporting purposes DTE Data Terminal Equipment i e modems terminals and any other unintelligent device Dual Float Configuration Liquid Level Sensor or High Level Switch Sensor set up with two f...

Page 95: ...Used when a port on a receiver is set to Modbus Master mode Used to read and write values to a Modbus Slave device Modbus Slave A device in a Modbus network takes action from a Modbus Master device an...

Page 96: ...current or voltage in one circuit is used to make or break a connection in another circuit or to affect the operation of other devices in the same or another circuit Retries Number of times the device...

Page 97: ...device being used Split 32 Bit Values Used to take a 32 bit float register and divide it into two 16 bit registers Stop Bits Bits sent at the end of every character to allow the receiving signal hardw...

Page 98: ...Page 98 of 101 ProSoft Technology Inc January 8 2018...

Page 99: ...related we will also need information regarding 1 Module configuration and associated ladder files if any 2 Module operation and any unusual behavior 3 Configuration Debug status information 4 LED pa...

Page 100: ...com Languages spoken English Chinese Japanese Korea Phone 603 7724 2080 korea prosoft technology com Languages spoken English Korean Regional Office Phone 33 0 5 34 36 87 20 europe prosoft technology...

Page 101: ...ORT support la prosoft technology com Andean Countries Central America Caribbean Phone 507 6427 48 38 andean prosoft technology com Languages spoken Spanish English Southern Cone Argentina Bolivia Chi...

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