PRONAR T683 Operator'S Manual Download

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Pronar T683

SECTION 3

3.24

FIGURE 3.16

Electrical system concept diagram

Marking according to table (3.2)

The trailer electrical system is designed for supply from direct current source of 12 V.

Connection of the trailer electrical system with the tractor should be made through an

appropriate connection lead delivered with the new trailer.

The trailer is equipped with LED lights. A burnt out LED should be replaced with a new one.

Summary of Contents for T683

Page 1: ...IE POLAND Phone 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 Fax 48 085 681 63 83 48 085 682 71 10 www pronar pl OPERATOR S MANUAL TRAILER PRONAR T683 TRANSLATION OF THE ORIGINAL DOCUMENT ISSUE 1A 03 2015 PUBLICATION NO 511N 00000000 UM EN ...

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Page 3: ...machine Before using the machine the user must carefully read this Operator s Manual and observe all recommendations This guarantees safe operation and ensures malfunction free work of the machine The machine is designed to meet obligatory standards documents and legal regulations currently in force The manual describes the basic safety and operation rules of Pronar T683 trailer If the information...

Page 4: ...nstructions the observance of which is essential are indicated with the sign and preceded by the word ATTENTION Failure to observe the instructions may lead to damage to the machine as a result of improper operation adjustment or use In order to focus the user s attention on the need to perform periodical maintenance the relevant section of the Operator s Manual is indicated with the sign Addition...

Page 5: ... forward travel direction Right side a right hand side of the person facing the machine s forward travel direction SCOPE OF OPERATION STEPS Operation steps are indicated with the following sign The result of an operation adjustment task or any notes on execution of the tasks performed is indicated with the sign ...

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Page 7: ...NDEPENDENT TRANSPORT BY THE USER 1 13 1 6 ENVIRONMENTAL HAZARDS 1 13 1 7 WITHDRAWAL FROM USE 1 14 2 SAFETY ADVICE 2 1 2 1 BASIC SAFETY RULES 2 2 2 1 1 USE OF TRAILER 2 2 2 1 2 HITCHING AND DISCONNECTING FROM TRACTOR 2 3 2 1 3 COUPLING AND UNCOUPLING SECOND TRAILER 2 3 2 1 4 HYDRAULIC AND PNEUMATIC SYSTEMS 2 4 2 1 5 LOADING AND UNLOADING 2 5 2 1 6 TRANSPORTING THE MACHINE 2 7 2 1 7 TYRES 2 10 2 1 8...

Page 8: ...SYSTEM 3 23 4 CORRECT USE 4 1 4 1 PREPARING FOR WORK BEFORE FIRST USE 4 2 4 1 1 CHECKING THE TRAILER AFTER DELIVERY 4 2 4 1 2 PREPARE A TRAILER FOR FIRST HITCHING TO TRACTOR 4 3 4 2 HITCHING AND DISCONNECTING THE TRAILER FROM TRACTOR 4 5 4 3 COUPLING AND UNCOUPLING SECOND TRAILER 4 9 4 4 LOADING AND SECURING LOAD 4 11 4 4 1 GENERAL INFORMATION ABOUT LOADING 4 11 4 5 TRANSPORTING LOADS 4 19 4 6 UNL...

Page 9: ...MATIC SYSTEM MAINTENANCE 5 17 5 3 1 PRELIMINARY INFORMATION 5 17 5 3 2 CHECKING AIR TIGHTNESS AND VISUAL INSPECTION OF PNEUMATIC SYSTEM 5 18 5 3 3 CLEANING THE AIR FILTERS 5 20 5 3 4 DRAINING WATER FROM AIR TANK 5 21 5 3 5 CLEANING DRAIN VALVE 5 22 5 3 6 CLEANING AND MAINTAINING PNEUMATIC CONDUIT CONNECTIONS AND PNEUMATIC SOCKETS 5 23 5 3 7 REPLACEMENT OF THE PNEUMATIC CONDUIT 5 23 5 4 HYDRAULIC S...

Page 10: ...5 34 5 8 CLEANING TRAILER 5 34 5 9 STORAGE 5 36 5 10 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5 36 5 11 INSTALLATION AND DISASSEMBLY OF THE FRAME AND TARPAULIN COVER 5 38 5 12 INSTALLATION AND DISASSEMBLY OF WALL EXTENSIONS 5 40 5 13 DRAWBAR EYE ADJUSTMENT 5 40 5 14 TROUBLESHOOTING 5 41 ...

Page 11: ...SECTION 1 BASIC INFORMATION ...

Page 12: ... number The trailer is marked with the data plate 1 and the factory number 2 located on a gold painted rectangle The serial number and data plate are on the beam of the trailer s upper frame Fig 1 1 When buying the trailer check that the serial numbers on the machine agree with the number written in the WARRANTY BOOK in the sales documents and in the ...

Page 13: ...eneral description and purpose B Symbol Type C Year of manufacture D Seventeen digit vehicle identification number VIN E Official certificate number F Tare weight G Maximum gross weight H Carrying capacity I Permissible hitching system loading J Permissible axle 1 load K Permissible axle 2 load 1 1 2 AXLE IDENTIFICATION FIGURE 1 2 Location of the axle data plate 1 wheel axle 2 data plate ...

Page 14: ...m and on public roads It is acceptable to transport construction materials mineral fertilisers and other loads if fulfilling conditions indicated in section 4 Non compliance with the recommendations of the carriage and loading of goods described by the Manufacturer and the road transport regulations in force in the country in which the trailer is used shall void the warranty and is regarded as use...

Page 15: ...travel may change position in load box or fall out of the load box transport loads whose centre of gravity may destabilise the trailer transport loads which have uneven load distribution and or overload axles and suspension elements Using it as intended also involves all actions connected with the safe and proper operation and maintenance of the machine In connection with this the user is obliged ...

Page 16: ... 5 800 150 15 Hydraulic tipper system Hydraulic oil Maximum system pressure Oil demand bar MPa l L HL 32 Lotos 1 200 20 18 Electrical system Electrical system voltage Connection socket V 12 7 polar compliant with ISO 1724 Required tractor hitch Type of hitch Drawbar eye load kg Hitch for single axle trailer Upper transport hitch 2 000 Other requirements Min Tractor power kW Horsepower 76 4 104 1 u...

Page 17: ...stem 1 conduit Pneumatic system 2 conduit Hydraulic system Maximum system pressure Single conduit pneumatic system Double conduit pneumatic system Hydraulic system bar kPa bar kPa bar MPa connector compliant with ISO 1728 connector compliant with ISO 1728 connector compliant with ISO 7421 1 5 8 580 6 5 800 150 15 Hydraulic tipper system Hydraulic oil Maximum system pressure bar MPa L HL 32 Lotos 1...

Page 18: ... 200 1 200 144 1 3 EQUIPMENT TABLE 1 5 Trailer optional equipment EQUIPMENT STANDARD ADDITIONAL Operator s Manual Warranty book Pneumatic system 2 conduit Rear hitch Slow moving vehicle warning sign Warning reflective triangle Set of walls 800 mm Set of wall extensions 600 mm Set of additional wall extensions 600 mm 1 Frame with tarpaulin cover and fenced platform Hand brake Wheel chocks ...

Page 19: ...tional equipment replacing standard equipment Information concerning tires is provided at the end of this publication in ANNEX A 1 4 TERMS CONDITIONS OF WARRANTY PRONAR Sp z o o Narew guarantees the reliable operation of the machine when it is used according to its intended purpose as described in the OPERATOR S MANUAL The repair period is specified in the WARRANTY BOOK The warranty does not apply...

Page 20: ...the right to warranty service TIP Demand that the seller carefully and precisely fills out the Warranty Book and warranty repair coupons A missing date of purchase or sale point stamp may make the user ineligible for any warranty repair or refund The user is obliged to report immediately on noticing any wear in the paint coating or traces of corrosion and to have the faults rectified whether they ...

Page 21: ...r towed with a tractor 1 5 1 TRANSPORT ON VEHICLE FIGURE 1 3 Positioning of transport lugs 1 transport lug 2 longitudinal member of upper frame 3 longitudinal member of lower frame Loading and unloading of trailer from vehicle shall be conducted using loading ramp with the aid of an agricultural tractor During work adhere to the general principles of Health and Safety at Work applicable to reloadi...

Page 22: ...a number of things including weight of the trailer the construction of vehicle carrying trailer speed of travel and other conditions For this reason it is impossible to define the securing plan precisely A correctly secured trailer does not change its position with regard to the transport vehicle The securing elements must be selected according to the guidelines of the Manufacturer of these elemen...

Page 23: ... agricultural tractor to destination During transport adjust travel speed to the prevailing road conditions but do not exceed the maximum design speed 1 6 ENVIRONMENTAL HAZARDS A hydraulic oil leak constitutes a direct threat to the natural environment owing to its limited biodegradability Because of the low solubility of oil in water it is not highly toxic to living organisms An oil leak into wat...

Page 24: ... use of this type of waste Waste code 13 01 10 Detailed information concerning hydraulic oil may be found on the product s Material Safety Data Sheet IMPORTANT Waste oil should only be taken to the appropriate facility dealing with the re use of this type of waste Do NOT throw or pour oil into sewerage or water tanks 1 7 WITHDRAWAL FROM USE In the event of decision by the user to withdraw the trai...

Page 25: ...SECTION 1 Pronar T683 1 15 DANGER Avoid contact of skin with oil Do not allow used hydraulic oil to spill ...

Page 26: ...Pronar T683 SECTION 1 1 16 ...

Page 27: ...SECTION 2 SAFETY ADVICE ...

Page 28: ...e the application of safety rules and sensible behaviour The machine must never be used by persons who are not authorised to drive agricultural tractors including children and people under the influence of alcohol drugs or other abusive substances Non compliance with the safety rules of this Operator s Manual can be dangerous to the health and life of the operator and others The trailer must not b...

Page 29: ... Carefully read the tractor Operator s Manual If the tractor is equipped with an automatic hitch make certain that the coupling operation is completed Be especially careful when hitching the machine When hitching there must be nobody between the trailer and the tractor Do NOT proceed with disconnecting trailer from the tractor when load box is raised Coupling and uncoupling the trailer may only ta...

Page 30: ...he connections and the hydraulic and pneumatic leads There must no oil or air leaks Cut off valve in the hydraulic tipping system limits the tipping angle of the load box when tipped to the sides and to the rear The length of the control cable controlling this valve is factory adjusted by the Manufacturer and must not be changed when the trailer is used In the event of malfunction of the hydraulic...

Page 31: ...e of work Before loading make certain that linking cables are laid and properly secured If the loaded material does not exert any pressure on the trailer sides it is permitted to dismantle clamping cable If pressure is exerted it may cause damage to trailer walls Use only original tipping pins with a handle Using third party pins could damage the trailer When tipping the load box and travelling th...

Page 32: ...f the pressure of the load on the wall Do NOT tip of the load box in windy conditions If the additional set of wall extensions is used exercise particular caution when unloading bulk materials and unload the materials by tipping the trailer s load box to the rear only When using the trailer with the second set of wall extensions there is an increased risk of loss of trailer stability trailer overt...

Page 33: ...opping with the aid of supports The load box may not be loaded The trailer must be hitched to the tractor and secured with chocks and parking brake 2 1 6 TRANSPORTING THE MACHINE During travel on public roads comply with the road traffic regulations and transport regulations in force in a given country in which the trailer is used Do not exceed the maximum design speed Adjust speed to road conditi...

Page 34: ...ring chute is secure Check that all walls and extensions are properly closed Check correctness of the securing of linking cables Before using the trailer always check its technical condition especially in terms of safety In particular check the technical condition of the hitch system the axle system the brake system indicator lights and the connection elements of the hydraulic pneumatic and electr...

Page 35: ...rolonged driving across steep ground may lead to loss of braking efficiency While driving on public roads the trailer and the tractor must be fitted with a certified or authorised reflective warning triangle FIGURE 2 2 Mounting place for slow moving vehicle warning sign 1 warning sign 2 attachment point Periodically drain water from the air tanks in pneumatic system During frosts freezing water ma...

Page 36: ...ared holder 2 riveted to the rear wall of the load box Load must be uniformly distributed and it must not obstruct visibility or hinder driving The load must be secured so that it cannot move or fall over During reversing one should use the assistance of another person During manoeuvring the person helping must stay at a safe distance from the danger zone and be visible all the time to the tractor...

Page 37: ...he expiry of the warranty period it is recommended that possible repairs to the trailer be performed by specialised workshops In the event of any fault or damage whatsoever do not use the trailer until the fault has been fixed While performing maintenance work use proper close fitting protective clothing gloves protective shoes protective goggles and appropriate tools Any modification to the trail...

Page 38: ... do not have access to the tractor cab During maintenance or repair work the trailer may be unhitched from tractor but it must be secured with chocks and parking brake During this work the load box may not be raised Should it be necessary to change individual parts use only those parts indicated by the Manufacturer Non adherence to these requirements may put the user and other people s health and ...

Page 39: ...e used for this purpose Before entering load box prevent trailer moving with parking brake and chocks Do NOT make independent repairs of control valve brake cylinders tipping cylinder ram and braking force regulator In the event of damage to these elements repair should be entrusted to authorised service point or replace elements with new parts Do NOT make repairs to drawbar straightening repairin...

Page 40: ...s during unloading loading and hitching trailer carry out repairs and maintenance work in line with operating safety rules carrying out repair and maintenance work by persons trained to do so using close fitting protective clothing and appropriate tools ensure unauthorised persons have no access to the machine especially children maintain safe distance from prohibited or dangerous places a ban on ...

Page 41: ...l stickers and do not subject them to strong water jets TABLE 2 1 Information and warning decals ITEM DECAL MEANING 1 Trailer version 2 Caution Before starting work carefully read the Operator s Manual 3 Before beginning servicing or repairs turn off tractor engine and remove key from ignition Ensure that unauthorised persons do not have access to the tractor cab ...

Page 42: ...ion 5 Caution Danger of electric shock Keep a safe distance from overhead electric power lines during unloading 6 Danger of crushing Do NOT perform any maintenance or repairs on the load box that is loaded raised or not supported 7 Regularly check if the nuts and bolts fixing the wheels and other components are properly tightened ...

Page 43: ...pplying hydraulic brake system 10 Conduit supplying hydraulic tipping system 11 Guideline specific weight of selected goods 12 Position of the control valve for the hydraulic tipping system 13 Information about the coupling of the trailer using only hitch for single axle trailers 1 14 Air pressure in the tyres 2 15 Manufacturer s website ...

Page 44: ... Maximum design speed 20 Hydraulic conduit of the load box wall locking system 1 does not apply to trailers equipped with a drawbar to connect with the upper transport hitch 2 pressure value should be adapted to tyres Numbers in the item column correspond to labels in figure 2 3 Decals items 9 10 16 17 and 20 are placed on hydraulic conduits Decal 12 is placed near the hydraulic tipping system val...

Page 45: ...SECTION 2 Pronar T683 2 19 FIGURE 2 3 Locations of information and warning decals ...

Page 46: ...Pronar T683 SECTION 2 2 20 ...

Page 47: ...SECTION 3 DESIGN AND OPERATION ...

Page 48: ...rrying capacity kg kg kg 4 700 20 000 15 300 Other information Wheel track Cargo capacity Load surface Lift of load surface Load box tipping angle to the sides to the rear Electrical system voltage Maximum design speed Noise emission level Minimum tractor power demand Hydraulic oil demand Maximum drawbar eye load mm m3 m2 mm V km h dB hp kW l kg 1 960 17 3 12 3 1 350 46 50 12 40 below 70 104 76 4 ...

Page 49: ...is bolted to cross bar of the lower frame A pin with diameter of 33 mm is suitable for connecting with drawbar eye of 40 mm The crossbar also comprises hydraulic and pneumatic system sockets for connecting a second trailer The trailer suspension consists of the axles 4 that are mounted to parabolic leaf springs by means of U bolts Leaf spring suspension is secured to lower frame 1 Axles are made f...

Page 50: ...hassis 1 lower frame 2 tipping cylinder socket 3 lights support beam 4 wheel axle 5 wheel 6 tension rod 7 rear beam 8 front crossbar 9 hitch 10 load box support 11 parking stand 12 mudguard 13 wedges 14 drawbar ladder 15 under run protection device ...

Page 51: ...In the lower part they are locked by means of locking hooks located in the upper frame The load box walls are closed and opened by means of central wall locking mechanism 14 The trailer can be optionally equipped with hydraulic wall locking mechanism Wall extensions are suspended in the same way as the load box walls Upper extension pins are secured in the front extension locks and in the locks of...

Page 52: ... rear view 1 upper frame 2 side wall 3 set of wall extensions 4 front wall 5 rear wall 6 fenced platform 7 lower ladder 8 upper ladder 9 middle stake 10 hinge eye 11 linking cable 12 frame 13 tarpaulin cover 14 wall locking mechanism 15 rear stake ...

Page 53: ...the locking screw 4 A chute for the trailer secured under the lower edge of the slide opening 2 may be supplied as additional equipment Optionally the trailer can be equipped with rear wall with 2 or 3 chute dampers The trailer can be additionally equipped with the system of side chutes on one side or on both sides and the rear chute that enables unloading material outside the area of the trailer ...

Page 54: ... and 3 6 is to activate the trailer s brakes simultaneously with the tractor s brakes Furthermore in case of an inadvertent disconnection of the line between the trailer and the tractor the control valve will automatically activate trailer s brakes The valve used in the system is equipped with a circuit causing the brakes to be applied when the trailer is disconnected from the tractor compare figu...

Page 55: ...le conduit pneumatic brake system 1 air tank 2 control valve 3 braking force regulator 4 pneumatic cylinder 5 conduit connector black 6 air filter 7 air tank control connector 8 pneumatic cylinder control connector 9 drain valve 10 socket black 11 relay valve 12 plug ...

Page 56: ...nual braking force regulator 1 air tank 2 control valve 3 automatic braking force regulator 4 pneumatic cylinder 5 conduit connector red 6 conduit connector yellow 7 air filter 8 air tank control connector 9 pneumatic cylinder control connector 10 relay valve 11 drain valve 12 socket red 13 socket yellow ...

Page 57: ...matic braking force regulator 1 air tank 2 control valve 3 automatic braking force regulator 4 pneumatic cylinder 5 conduit connector red 6 conduit connector yellow 7 air filter 8 air tank control connector 9 pneumatic cylinder control connector 10 relay valve 11 drain valve 12 socket red 13 socket yellow ...

Page 58: ...URE 3 7 Design and diagram of hydraulic braking system 1 electro hydraulic brake valve 2 hydraulic cylinder 3 hydraulic quick coupler 3 hydraulic socket 4 hydraulic accumulator 5 socket 6 valve connection conduit 7 information decal ...

Page 59: ...1 electro hydraulic brake valve 2 braking force regulator 3 control valve 4 air tank 5 hydraulic accumulators 6 relay valve 7 pneumatic cylinder 8 electric connection 9 hydraulic supply conduit 10 conduit connector red 11 conduit connector yellow 12 red socket 13 yellow socket 14 hydraulic socket 15 hydraulic cylinder ...

Page 60: ...ve 1 figures 3 7 and 3 8 is to activate the trailer s brakes simultaneously with the tractor s brakes Before moving off perform test braking by pressing brake pedal several times in order to obtain proper pressure in hydraulic accumulators Connection lead is used for supplying the trailer s valve from the tractor s electrical system In case of an inadvertent disconnection of this lead the brake va...

Page 61: ...on C FULL LOAD position Valve used in the system is equipped with release button 3 causing the brakes to be applied when trailer is disconnected from the tractor Brakes are applied as a result of reduction of pressure in the trailer s braking system The brakes can operate normally after connecting the connection lead 6 and hydraulic supply conduit to tractor and after energizing the control valve ...

Page 62: ...ally by machine operator using the lever 2 prior to moving off Three working positions are available A no load B half load and C full load 3 2 4 HYDRAULIC TIPPING SYSTEM FIGURE 3 11 Hydraulic tipping system construction and diagram 1 telescopic cylinder 2 three way valve 3 cut off valve 4 quick coupler 5 socket 6 control cable 7 guide roller 8 9 information decal ...

Page 63: ...ailer s tipping circuit is opened circuit B On the connection line in the vicinity of socket 4 there is a decal 8 identifying the supply conduit of the hydraulic system tipping circuit IMPORTANT Cut off valve 3 figure 3 11 limits the tipping angle of the load box when tipped to the sides and to the rear The length of the control cable 6 controlling this valve is factory adjusted by the Manufacture...

Page 64: ... raising or lowering the support may damage conduits rupture loss of tightness In such a case the hydraulic lock will lock cylinder 4 in a fixed position FIGURE 3 12 Design and diagram of the shear type support hydraulic system 1 hydraulic line 2 quick coupler 3 shear type support 4 cylinder TIP The hydraulic system of the support is filled with L HL32 Lotos hydraulic oil ...

Page 65: ...ydraulic oil The hydraulic side wall unlocking system figure 3 13 is used for automatic unlocking of side wall locks and is available as optional equipment figure 3 2 Unlocking of the front side wall locks is accomplished by means of hydraulic cylinders 2 located on the front wall Opening of the rear side walls takes place by delivering the oil to the cylinders placed at the rear part of the upper...

Page 66: ...wall The winch raises the feeder to working position or lowers it to transport position by means of cable 5 Additionally the end part of the feeder can be folded which considerably facilitates transport of the trailer with the feeder Loose materials are unloaded by rotating auger located in the feeder The auger is driven by hydraulic motor 2 which is supplied with hydraulic oil from the tractor s ...

Page 67: ...n of the feeder s hydraulic system 1 auger 2 hydraulic motor 3 hydraulic valve 4 feeder guide 5 winch 6 return conduit 7 supply conduit 8 protection 9 cable DANGER Pay special attention to overhead electric power lines when operating the feeder ...

Page 68: ... trailer turn the mechanism crank 1 clockwise fully home When rotating the crank tension of the steel cable 2 stretches another cable routed through rollers 3 Cables are connected to expander levers 4 of the wheel axle Tightening the cable causes tilting of the expander levers which part the jaws of the brake shoes immobilising the trailer FIGURE 3 15 Parking brake design 1 crank mechanism 2 cable...

Page 69: ... license plate light OTL Left license plate light PP Front right parking light PL Front left parking light OBP Right clearance lamp OBL Left clearance lamp TOL Rear left clearance light TOP Rear right clearance light TABLE 3 3 Marking of connections of X7P and GT sockets MARKING FUNCTION 31 Ground Power supply 12V not used L Left indicator 54 STOP light 58L Rear left parking light 58R Rear right p...

Page 70: ...er electrical system is designed for supply from direct current source of 12 V Connection of the trailer electrical system with the tractor should be made through an appropriate connection lead delivered with the new trailer The trailer is equipped with LED lights A burnt out LED should be replaced with a new one ...

Page 71: ... 17 Arrangement of electrical system components rear view 1 rear left lamp assembly 2 rear right lamp assembly 3 license plate light 4 rear 7 pin socket 5 rear left clearance lamp 6 rear right clearance lamp 7 right side clearance lamp ...

Page 72: ...Pronar T683 SECTION 3 3 26 FIGURE 3 18 Arrangement of electrical system components front view 1 front right parking light 2 right side clearance lamp 3 front 7 pin socket 4 connection lead ...

Page 73: ...SECTION 4 CORRECT USE ...

Page 74: ...and observe all recommendations understand the design and the principle of machine operation IMPORTANT Before proceeding to hitching to tractor the user must carefully read this Operator s Manual and additional publications attached to machine and observe all recommendations External inspection Check completeness of machine standard and optional equipment Check condition of protective paint coat I...

Page 75: ...install in the tractor the socket delivered additionally in the standard equipment of the trailer Adjust the height of the drawbar or position of upper transport hitch Check tightening of bolts securing drawbar hitch A detailed description can be found in section 5 Test drive If all the above checks have been performed and there is no doubt as to the trailer s good technical condition it can be co...

Page 76: ...ng symptoms occur such as noise and abnormal sounds originating from the abrasion of moving elements of the trailer design hydraulic oil leak pressure drop in braking system incorrect operation of hydraulic and or pneumatic cylinders or other faults find the cause of the problem If a fault cannot be rectified or the repair could void the warranty please contact retailer for additional clarificatio...

Page 77: ...nnect the conduits of the support hydraulic system Conduits of the support hydraulic system are marked with information decals 16 and 17 table 2 1 section 2 Set the drawbar eye with the aid of the support at such a height that it is possible to hitch the machine Reverse tractor hitch trailer check coupling lock protecting machine against accidental unhitching If the agricultural tractor is equippe...

Page 78: ... Connect hydraulic braking system conduits applies to trailer version with hydraulic braking system Hydraulic braking system conduit is marked with information decal 9 table 2 1 chapter 2 Connect connection lead of solenoid valve 6 figure 3 7 Connect conduits of combined braking system applies to pneumatic hydraulic braking system Connect pneumatic conduit marked yellow with yellow socket in tract...

Page 79: ...draulic system and trailer are not under pressure Ensure sufficient visibility during hitching Exercise particular caution during folding support danger of severing limbs While connecting the braking system conduits in pneumatic double conduit system and pneumatic hydraulic system the correct sequence of conduit connection is very important First connect the yellow connector to yellow socket in th...

Page 80: ...ic and electrical systems and hydraulic oil in both machines is the same type and may be mixed When hitching is completed secure the electrical leads and hydraulic and braking system conduits in such a way that they do not become entangled in tractor s moving parts and are not at the risk of breaking or being severed when making turns Disconnect pneumatic system conduits applies to double conduit ...

Page 81: ...ng trailer from the tractor Ensure good visibility Unless it is necessary do not go between tractor and trailer Before disconnecting conduits and drawbar eye close tractor cab and secure it against access by unauthorised persons Turn off tractor engine 4 3 COUPLING AND UNCOUPLING SECOND TRAILER A second trailer may only be connected if it is a machine built on a dual axle chassis and if it fulfils...

Page 82: ... rear hitch of the first trailer onto the drawbar of the second trailer If the trailer is equipped with an automatic rear hitch ensure that the hitching operation is completed and that drawbar eye of the second trailer is secured Insert drawbar pin and securing cotter pin Connect conduits of pneumatic hydraulic and electrical systems according to instructions contained in section 4 2 FIGURE 4 2 Re...

Page 83: ...second trailer whose permissible gross weight does not exceed 18 000 kg 4 4 LOADING AND SECURING LOAD 4 4 1 GENERAL INFORMATION ABOUT LOADING Before loading make certain that the load box walls and chute slide gate are properly closed and secured The trailer must be positioned to travel forwards and hitched to the tractor Loading should only take place when trailer is placed on flat level surface ...

Page 84: ...RTANT Always aim at distributing the load uniformly in the load box Do NOT exceed the trailer s maximum carrying capacity Due to various densities of materials the use of the total load box capacity may lead to exceeding permissible carrying capacity of the trailer Guideline specific weight of selected materials is shown in table 4 1 Take care not to overload the machine Loading should be carried ...

Page 85: ...0 Building materials cement dry sand wet sand solid bricks hollow bricks stones soft wood hard sawn timber impregnated timber steel structures milled burnt lime cinders gravel 1 200 1 300 1 350 1 650 1 700 2 050 1 500 2 100 1 000 1 200 1 500 2 200 300 450 500 600 600 800 700 7 000 700 800 650 750 1 600 1 800 Straw litter and bulk feeds meadow hay dried in the swath hay wilted in the swath hay in g...

Page 86: ...lightly crushed baled straw heavily crushed cut cereal mass in bulk trailer cut cereal mass in gathering trailer green fodder in swath cut green fodder in bulk trailer green fodder in gathering trailer fresh beet leaves cut fresh beet leaves beet leaves in gathering trailer 50 90 90 150 20 25 110 160 60 100 40 60 80 140 8 15 15 20 50 80 20 40 50 90 40 100 80 90 110 150 35 75 60 100 28 35 150 400 1...

Page 87: ... 450 650 1 050 550 750 Seeds and grains beans mustard peas lentils runner beans barley clover grass maize wheat oil seed rape linseed lupins oats lucerne rye 750 850 600 700 650 750 750 860 780 870 600 750 700 800 360 500 700 850 720 830 600 750 640 750 700 800 400 530 760 800 640 760 Others dry soil wet soil fresh peat garden soil 1 300 1 400 1 900 2 100 700 850 250 350 Source Technology of machi...

Page 88: ...le Oilseed rape or seeds of other plants of very small size or powder materials can be transported provided the load box is properly sealed in places where gaps are bigger than the seed diameter or other carried material Profiled rubber seals silicone sealers plastic wrap rope or textile materials are recommended materials to provide sealing of the load box Additionally it is essential to protect ...

Page 89: ...ment DANGER If it is necessary to carry permitted hazardous materials acquaint yourself with the regulations concerning transport of hazardous materials in force in the given country and also the regulations of the ADR agreement Carefully read the information leaflets provided by the load manufacturer and to observe the instructions for transporting and handling the load Ensure whether during load...

Page 90: ... box nobody is near the trailer Before tipping load box ensure that there is visibility and make certain that there are no bystanders The arrangement of the load may not cause an overload on the axle system or hitch system of the trailer Materials which may cause corrosion of steel chemical damage or react in any other way negatively affecting the trailer structure may be transported only on condi...

Page 91: ...oad borne by the trailer drawbar eye affects the steering of the agricultural tractor The trailer must not be overloaded loads must be uniformly distributed so that the maximum permissible trailer axle and hitch loads are not exceeded The trailer s maximum carrying capacity must not be exceeded as this can damage the trailer and pose a risk to the operator or other road users Permissible design sp...

Page 92: ...Driving across such obstacles could cause the trailer or the tractor to suddenly tilt This is of special importance because loaded trailer s centre of gravity is higher especially a high volume load which reduces safety Driving near ditches or channels is dangerous as there is a risk of the wheels sliding down the slope or the slope collapsing Speed must be sufficiently reduced before making a tur...

Page 93: ...ough when turning The trailer is designed to operate on slopes up to 5 Driving trailer across ground with steeper slopes may cause the trailer to tip over as a result of loss of stability Prolonged driving across steep ground may lead to loss of braking efficiency 4 6 UNLOADING FIGURE 4 3 Bolting tipping pins 1 tipping pin I 2 tipping pin II 3 cotter pin ...

Page 94: ...al side of the load box which would damage the trailer bracket of correctly locked front tipping pin is vertical A bracket of correctly locked rear tipping pin is directed sideways B figure 4 3 if the load box tipping direction was planned and set before check that tipping pins are properly secured and closing locks are properly unlocked depending on how the walls and wall extensions are opened re...

Page 95: ...ocking lever 2 rear wall locking lever 3 rear left wall locking lever 4 side wall lock rear left 5 rear wall lock left 6 wall extensions hinge unload the load by tipping the load box by means of hydraulic cylinder Do NOT move and jerk the trailer forwards and backwards when the load box is raised ...

Page 96: ... the hydraulic tipping system control lever is placed in position 2 tipping of the second trailer TIP It is recommended to use wheel chocks in order to additionally secure the trailer during unloading When unloading high volume materials for example branches the trailer s rear wall may be opened downwards The help of a second person is recommended during unloading DANGER Tipping the load box must ...

Page 97: ...onar T683 4 25 FIGURE 4 5 Locks of load box walls and wall extensions 1 rear side wall closing lever 2 side wall lock 3 side wall extension lock 4 rear wall lock 5 rear wall closing lever 6 rear wall extension lock ...

Page 98: ...ock again using the bolt When unloading through the chute do not open wall locks or wall extension locks and tipping of the load box must be done very slowly and without jerking Raising the load box quickly will exert large pressure on the rear part of the load box due to displacement of the carried material and could compromise trailer s stability FIGURE 4 6 Chute 1 chute slide gate 2 chute 3 lev...

Page 99: ...oad therefore proceed cautiously and patiently Careless operation of trailer may pose a danger to operators and bystanders can also cause damage to the machine 4 7 PROPER USE AND MAINTENANCE OF TYRES When working on the tyres chocks or other objects without sharp edges should be placed under the wheels of the trailer to prevent it from rolling Wheels can be taken off the trailer axle only when the...

Page 100: ...s travel depending on which occurs first Avoid potholes sudden manoeuvres or high speeds when turning 4 8 USING UNDER RUN PROTECTIVE DEVICES Two pairs of hinged tiltable under run protective devices can be installed as trailer additional equipment The under run protective devices fulfil a very important role in road safety and therefore their good technical condition should be ensured Lifting Pull...

Page 101: ...SECTION 4 Pronar T683 4 29 FIGURE 4 7 Under run protective device left 1 under run protective device left 2 barrier bracket support 3 clamp 4 latch 5 securing pin ...

Page 102: ...e off or drive when under run protection device is raised Before driving make sure that under run protection devices are lowered and locked in the lower position Unless necessary do not leave the under run protection device in the raised position ...

Page 103: ...SECTION 5 MAINTENANCE ...

Page 104: ...ich are not regarded as possible for the trailer operator to perform the user shall invalidate the warranty 5 2 SERVICING BRAKES AND AXLES 5 2 1 PRELIMINARY INFORMATION Work connected with the repair change or regeneration of axle and brakes elements should be entrusted to specialist establishments having the appropriate technology and qualifications for this type of work The responsibilities of t...

Page 105: ... brake system is unreliable 5 2 2 CHECKING SLACKNESS OF WHEEL AXLE BEARINGS FIGURE 5 1 Lifting jack support point 1 wheel axle 2 U bolt 3 lower frame Preparation procedures Hitch trailer to tractor immobilize tractor with parking brake Park tractor and trailer on hard level ground Tractor must be placed to drive forward ...

Page 106: ... the wheel try to detect play You may use a lever placed under the wheel supporting the other end on the floor Repeat the inspection procedure for each wheel individually remembering that the jack must be on the side opposite to the chocks If slackness is felt adjust bearing Unusual sounds coming from bearing may be symptoms of excess wear dirt or damage In such an event the bearing together with ...

Page 107: ... 5 2 3 ADJUSTMENT OF AXLE BEARING SLACKNESS The wheel should turn smoothly without jamming or detectable resistance Adjustment of bearing slackness may only be conducted when the trailer is not loaded and is hitched to the tractor Ensure that the trailer is properly secured and will not move during wheel dismounting Adjustment of axle bearing slackness Take off hub cover 1 figure 5 2 Take out spli...

Page 108: ... stiffness or detectable resistance not originating from abrasion of brake shoes in brake drum Adjustment of bearing slackness may only be conducted when the trailer is hitched to a tractor and the load box is empty FIGURE 5 2 Adjustment of axle bearings 1 hub cover 2 castellated nut 3 cotter pin TIP If the wheel is dismounted bearing slackness is easy to check and adjust ...

Page 109: ...urface so as to prevent sinking into the ground or relocating the jack during lifting If necessary use proper backing plates in order to prevent the lifting jack from sinking into the ground Dismount wheel Wheel installation Clean axle pins and nuts of dirt contamination Do not grease thread of nuts and pins Check condition of pins and nuts if necessary replace Place wheel on hub tighten nuts so t...

Page 110: ...d using a torque of 450 Nm nuts M22x1 5 FIGURE 5 3 Sequence of nut tightening 1 8 sequence of nut tightening L spanner length F user weight TIP After the first use of trailer one time inspection Every 2 3 hours of trailer travel during the first month of trailer use Every 30 hours of trailer travel The above actions should be repeated individually if a wheel has been removed from the wheel axle ...

Page 111: ...rect tightening torque value is set 5 2 5 CHECKING AIR PRESSURE IN TYRES EVALUATING TECHNICAL CONDITION OF TYRES AND STEEL WHEELS Air pressure in tyres should be checked each time after changing a spare wheel and at least once a month In the event of intensive use air pressure in tyres should be checked more frequently During this time trailer must be unloaded Checking should be done before travel...

Page 112: ...rtion breaking of material breaking of welds corrosion especially in the area of welds and contact with tyre Proper technical condition and appropriate maintenance of wheels significantly extends the life of these components and ensures appropriate level of safety to trailer users Checking air pressure in tyres and visual inspection of steel wheels every month of use if needed 5 2 6 CHECKING THICK...

Page 113: ...HANICAL BRAKES Considerable wear of brake shoe linings results in increased brake cylinder piston stroke and worse braking efficiency During braking the brake cylinder piston stroke should be within the specified operating range and the angle between brake cylinder piston 1 and expander arm 3 should be about 90 compare figure 5 6 Braking force decreases also when the operating angle of the brake c...

Page 114: ...ection involves measuring the extension length of each brake cylinder piston while braking at parking If the brake cylinder piston stroke exceeds the maximum value 45 mm the braking system should be adjusted TIP Correct brake cylinder piston stroke should be within the range of 25 45mm Required maintenance actions Hitch trailer to tractor Turn off tractor engine and remove key from ignition ...

Page 115: ...ition of fork pin 7 brake cylinder bracket A mark on the brake cylinder at brake release position B mark on the brake cylinder at full braking position C position of arm at brake release position D position of arm at full braking position Make a line A on the brake cylinder piston 1 to indicate the position of the maximum withdrawal of the brake cylinder piston when the trailer s brakes are releas...

Page 116: ...y defrost the brake cylinder and drain water through the unblocked vent holes Replace damaged brake cylinder with a new one When installing the brake cylinder maintain its original position with regard to bracket 7 Rotate adjustment bolt 4 to align the marked expander arm opening with the brake cylinder fork opening During adjustment membrane 2 must rest on the rear wall of the brake cylinder see ...

Page 117: ...ntling the pin or brake cylinder the original fixing position should be marked 5 2 8 REPLACEMENT OF PARKING BRAKE CABLE AND ADJUSTMENT OF CABLE TENSION FIGURE 5 7 Adjustment of main brakes 1 brake crank mechanism 2 parking brake cable 3 guide roller 4 expander arm 5 U bolt clamp 6 clamp nut 7 shackle Proper operation of the parking brake is dependent on the effectiveness of the rear axle brake and...

Page 118: ...chocks under trailer wheel Fully unscrew the bolt of the brake crank mechanism 1 Loosen nuts 6 of U bolt clamps 5 located at the ends of the cable to be replaced Dismantle proper shackles 7 at the ends of the cable to be replaced Dismantle parking brake cable Clean parking brake components lubricate crank mechanism and pins of cable guide rollers Install new cable Parking brake cable must be fitte...

Page 119: ... 5 7 counterclockwise Loosen nuts 6 of U bolt clamps 5 on handbrake cable Tighten cable and tighten clamps Length of parking brake cable should be so selected that at total release of working and parking brake the cable would be loose and hanging by 1 2 cm Checking and or adjustment of parking brake every 12 months If needed 5 3 PNEUMATIC SYSTEM MAINTENANCE 5 3 1 PRELIMINARY INFORMATION Work conne...

Page 120: ...iable 5 3 2 CHECKING AIR TIGHTNESS AND VISUAL INSPECTION OF PNEUMATIC SYSTEM Checking air tightness of pneumatic system Hitch trailer to tractor Immobilise tractor and trailer with parking brake Place chocks under trailer wheel Start tractor in order to supplement air in trailer brake system tank In single conduit systems air pressure should amount to approx 5 8 bar In double conduit systems air p...

Page 121: ...ions If air continues to escape replace connection components or seals Check system tightness after travelling the first 1 000 km each time after making repairs or changing system components annually Visual inspection of the system During tightness inspection attention should additionally be given to technical condition and degree of cleanness of the system components Contact of pneumatic conduit ...

Page 122: ...nduits Inserts are used many times and are not subject to changing unless they are mechanically damaged FIGURE 5 9 Air filter 1 securing slide lock 2 air filter cover Cleaning the air filter filters every 3 months of use Required maintenance actions Reduce pressure in supply conduit Pressure in conduit can be reduced by pressing the head of the pneumatic connection until resistance is felt Remove ...

Page 123: ...e done in reverse order DANGER Before proceeding to dismantle filter reduce pressure in supply conduit While disengaging filter slide gate hold cover with the other hand Stand away from filter cover vertical direction 5 3 4 DRAINING WATER FROM AIR TANK FIGURE 5 10 Draining water from air tank 1 drain valve 2 air tank Required maintenance actions Open out drain valve 1 placed in lower part of tank ...

Page 124: ...leaned or replaced if it is damaged see section 5 3 5 Draining water from air tank every seven days of use 5 3 5 CLEANING DRAIN VALVE DANGER Release air from tank before dismantling drain valve Required maintenance actions Reduce pressure in air tank Reduction of pressure in tank is achieved by tilting the drain valve stem Unscrew valve Clean valve purge with compressed air Change copper seal Scre...

Page 125: ...ractor connections should be protected by cover or placed in their designated socket Before the winter period it is recommended to preserve the seal with special preparations e g silicon grease for rubber elements Each time before connection of the machine inspect technical condition and cleanness of contacts and sockets in tractor If necessary clean or repair tractor socket Inspecting trailer con...

Page 126: ...g torque according to table 5 3 If air continues to escape replace fittings with new ones 5 4 HYDRAULIC SYSTEM MAINTENANCE 5 4 1 PRELIMINARY INFORMATION Work connected with the repair change or regeneration of hydraulic system components tipping cylinder valves etc should be entrusted to specialist establishments having the appropriate technology and qualifications for this type of work The duties...

Page 127: ...rds Press tractor brake pedal several times If the trailer is equipped with hydraulic brake system or with pneumatic hydraulic brake system Check operation of the hydraulic load box wall unlocking system option Check tightness of hydraulic system inspect cylinders and hydraulic conduits If leaks appear at connections then tighten the connections Checking tightness after the first week of use every...

Page 128: ...of piston surfaces etc Inspection of hydraulic connections and sockets each time before connecting trailer to tractor or before connecting the second trailer 5 4 4 REPLACEMENT OF HYDRAULIC CONDUITS Rubber hydraulic conduits must be replaced every 4 years regardless of their technical condition This should be entrusted to specialised workshops Replacement of hydraulic conduits every 4 years 5 5 MAI...

Page 129: ...ailer lights Connect connection lead of brake solenoid valve Applies to trailers equipped with hydraulic brake system and hydraulic pneumatic brake system If the solenoid valve is not energized the trailer s brakes will be activated and the trailer will be immobilized Check correct mounting of triangular slow moving vehicle sign Before driving on to public road check that the tractor is equipped w...

Page 130: ...ed with the appropriate tools According to the recommendations of the axle Manufacturer dismantle the entire hub remove the bearing and individual sealing rings After careful washing and inspection mount lubricated elements If necessary bearing and seals should be replaced with new parts Lubrication of axle bearings shall be performed at least once in 2 years or every 50 000 km In the event of int...

Page 131: ...M 8 Parking brake guide roller pins 3 A 6M 9 Articulated joint and sockets for installation of load box 4 B 2M 10 Extension wall hinges 10 A 1M 11 Slide gate guides 2 C 1M 12 Slide gate pull shaft pins 6 C 1M 13 Wall pins and locks 20 A 1M 14 Leaf spring pin 4 B 3M 15 Shear type drawbar support pin 1 B 3M 16 Shear type support cylinder bearings 2 B 3M 17 Leaf spring sliding surface 4 B 6M 18 Leaf ...

Page 132: ...er 2 A 3M 22 Rear side wall locking lever 2 A 3M 23 Drawbar sliding surface 2 A 1M Lubrication periods M months D days FIGURE 5 12 Recommended lubricants LISTED ON TAB 5 4 DESCRIPTION A machine general purpose grease lithium calcium grease B permanent grease for heavily loaded elements with addition of MOS2 or graphite C ordinary machine oil silicon grease in aerosol ...

Page 133: ...SECTION 5 Pronar T683 5 31 FIGURE 5 13 Trailer s lubrication points part 1 ...

Page 134: ...Pronar T683 SECTION 5 5 32 FIGURE 5 14 Trailer s lubrication points part 2 ...

Page 135: ...assification HL 5 Flash point C 230 In the event of necessity of changing hydraulic oil for another oil check the recommendations of the oil Manufacturer very carefully If it is recommended to flush the system with the appropriate preparation then comply with these recommendations Attention should be given so that chemical substances used for this purpose do not damage the materials of the hydraul...

Page 136: ...neself with the content off the information leaflet for the chosen product Particularly relevant are safety rules and handling procedures for given lubricant product and waste utilisation used containers contaminated rags etc Information leaflet material safety data sheet should be kept together with grease 5 8 CLEANING TRAILER Trailer should be cleaned depending on requirements and before longer ...

Page 137: ...nts and maintenance preparations While washing with detergents wear appropriate protective clothing and goggles protecting against splashing Surfaces smeared with oil or grease should be cleaned by application of benzene or other degreasing agents and then washed with clean water with added detergent Comply with recommendations of the Manufacturer Washing detergent should be kept in original conta...

Page 138: ...ce paint according to colour scheme In the event of prolonged work stoppage it is essential to lubricate all elements regardless of the period of the last lubrication process Wheel rims and tyres should be carefully washed and dried During longer storage of unused trailer it is recommended that every 2 to 3 weeks the machine may be moved a bit so that the place of contact of tyres with ground is c...

Page 139: ...orque for nut and bolt connections 5 8 1 8 8 1 10 9 1 THREAD METRIC Md Nm M10 37 49 72 M12 64 85 125 M14 100 135 200 M16 160 210 310 M20 300 425 610 M24 530 730 1 050 M27 820 1 150 1 650 M30 1 050 1 450 2 100 1 resistance class according to DIN ISO 898 standard Hydraulic conduits should be tightened with torque of 50 70 Nm ...

Page 140: ...middle stakes screw down ridge pipe 4 screw down two rim pipes 5 place tarpaulin cover 7 so that it rests on the limiters secure the tarpaulin cover with grabs 13 riveted to the right wall of load box unroll tarpaulin cover using rolling beam 6 Install tensioners 8 on the beam and using hooks 11 attach tensioners to catches 12 located on the left side of the trailer tighten tarpaulin cover and sec...

Page 141: ...rame with tarpaulin cover 1 front apex 2 rear apex 3 centre apex 4 ridge pipe 5 rim pipe 6 rolling beam 7 tarpaulin cover 8 tarpaulin cover tensioner 9 tensioner catch 10 clamp 11 tensioner hook 12 expander hook 13 grab 14 expander 15 limiter ...

Page 142: ...e rear wall extension stakes to rear wall stakes Install front wall extension Install rear wall extension Install side wall extensions First place upper pins of extension in appropriate locks of rear stakes and front wall and after that secure base of extension with the aid of hinge pins to upper part of side wall screw down the wall extension ladder to the front wall Disassembly of wall extension...

Page 143: ...drawbar eye position 1 drawbar with fixed eye 2 faceplate 3 nut and bolt connection 5 14 TROUBLESHOOTING TABLE 5 5 Troubleshooting FAULT CAUSE REMEDY Brake system conduits not connected Connect brake conduits applies to pneumatic systems Applied parking brake Release parking brake Damaged pneumatic system connection conduits Replace Leaking connections Tighten replace washers or seal sets replace ...

Page 144: ...e setting of expander arms Excessive heating of axle hubs Worn brake linings Change brake shoes Improper hydraulic oil viscosity Check oil quality make sure that the oil in both machines is of the same type If necessary change oil in tractor or in trailer Insufficient tractor hydraulic pump output damaged tractor hydraulic pump Check tractor hydraulic pump Damaged or contaminated cylinder Check cy...

Page 145: ...NOTES ...

Page 146: ... ...

Page 147: ...REAR AXLE T683 385 65 R 22 5 160 K 1 425 65 R 22 5 160 F 2 445 65 R 22 5 170 F 3 500 60 R 22 5 165 A8 4 560 60 R 22 5 161 D 4 1 disc wheel 11 75x22 5 ET 30 2 disc wheel 13 00x22 5 ET 0 3 disc wheel 14 00x22 5 ET 0 4 disc wheel 16 00x22 5 ET 0 ...

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PRONAR T683, Operator'S Manual

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