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SECTION 3

Pronar T286

3.11

FIGURE 3.7

Design and diagram of double conduit pneumatic braking system with

automatic braking force regulator ALB

(1) air tank, (2) control valve, (3) braking force regulator, (4) pneumatic cylinder, (5) conduit

connector (yellow), (6) conduit connector (red), (7) air filter, (8) air tank control connector,

(9) relay valve, (10) socket (yellow), (11) socket (red)

Summary of Contents for T286

Page 1: ...hone 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 fax 48 085 681 63 83 48 085 682 71 10 www pronar pl OPERATOR S MANUAL AGRICULTURAL TRAILER PRONAR T286 TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL ISSUE 1B 12 2016 PUBLICATION NO 370N 00000000 UM ...

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Page 3: ...on Before using the machine the user must carefully read this Operator s Manual and observe all recommendations This guarantees safe operation and ensures malfunction free work of the machine The machine is designed to meet obligatory standards documents and legal regulations currently in force The manual describes the basic safety rules and operation of agricultural trailer Pronar T286 If the inf...

Page 4: ...articularly important information and instructions the observance of which is essential are distinguished in the text by the sign and also preceded by the word IMPORTANT Failure to observe the instructions may lead to damage to the machine as a result of improper operation adjustment or use In order to focus the user s attention on the need to perform maintenance the relevant section of the Operat...

Page 5: ...ction of machine s forward travel Right side side to the right hand of the operator facing in the direction of machine s forward travel REQUIRED SERVICE ACTIONS Service actions described in the manual are marked Result of service adjustment actions or comments concerning the performance of actions are marked ...

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Page 7: ...R 1 12 1 6 ENVIRONMENTAL HAZARDS 1 13 1 7 WITHDRAWAL FROM USE 1 14 2 SAFETY ADVICE 2 1 2 1 BASIC SAFETY RULES 2 2 2 1 1 USE OF TRAILER 2 2 2 1 2 HITCHING AND DISCONNECTING FROM TRACTOR 2 3 2 1 3 PULLING THE LOAD BOX ON AND REMOVING THE LOAD BOX FROM THE TRAILER 2 3 2 1 4 HYDRAULIC AND PNEUMATIC SYSTEMS 2 4 2 1 5 LOADING AND UNLOADING THE LOAD BOX 2 5 2 1 6 TRANSPORTING THE MACHINE 2 6 2 1 7 TYRES ...

Page 8: ...RNING INTERLOCK HYDRAULIC SYSTEM 3 23 3 2 11 CENTRAL HYDRAULIC SYSTEM MECHANICAL SUSPENSION 3 24 3 2 12 CENTRAL HYDRAULIC SYSTEM AIR SUSPENSION 3 27 3 2 13 HYDRAULIC SYSTEM OUTLETS ON THE HOOK 3 28 3 2 14 ELECTRICAL SYSTEM FOR CONTROLLING THE HYDRAULIC SYSTEM 3 28 3 2 15 ELECTRIC LIGHTING SYSTEM 3 31 4 CORRECT USE 4 1 4 1 PREPARING FOR WORK BEFORE FIRST USE 4 2 4 1 1 CHECKING THE TRAILER AFTER DEL...

Page 9: ...MINARY INFORMATION 5 2 5 2 SERVICING BRAKES AND AXLES 5 2 5 2 1 PRELIMINARY INFORMATION 5 2 5 2 2 INITIAL INSPECTION OF AXLE BRAKES 5 3 5 2 3 CHECK BRAKE SHOE LININGS FOR WEAR 5 4 5 2 4 CHECK WHEEL AXLE BEARINGS FOR LOOSENESS 5 5 5 2 5 ADJUSTMENT OF SLACKNESS OF WHEEL AXLE BEARINGS 5 7 5 2 6 MOUNTING AND DISMOUNTING WHEEL INSPECTION OF WHEEL NUT TIGHTENING 5 8 5 2 7 CHECKING AIR PRESSURE IN TYRES ...

Page 10: ...5 4 1 PRELIMINARY INFORMATION 5 26 5 4 2 CHECKING HYDRAULIC SYSTEM TIGHTNESS 5 26 5 4 3 CHECKING TECHNICAL CONDITION OF HYDRAULIC CONNECTIONS AND SOCKETS 5 27 5 4 4 REPLACEMENT OF HYDRAULIC CONDUITS 5 27 5 5 ELECTRICAL SYSTEM MAINTENANCE 5 28 5 6 MAINTENANCE OF SUSPENSION SYSTEM 5 29 5 7 MAINTENANCE OF AIR SUSPENSION SYSTEM 5 32 5 8 TRAILER LUBRICATION 5 35 5 9 CONSUMABLES 5 41 5 9 1 HYDRAULIC OIL...

Page 11: ...SECTION 1 BASIC INFORMATION ...

Page 12: ...ted on the faceplate and with serial number 2 The serial number is stamped into the data plate and into the right longitudinal member of the lower frame figure 1 1 When buying the trailer check that the serial numbers on the machine agree with the number written in the WARRANTY BOOK in the sales documents and in the OPERATOR S MANUAL The meanings of the individual fields found on the data plate ar...

Page 13: ...mber F Tare weight G Maximum gross weight H Carrying capacity I Permissible hitching system loading J Permissible axle 1 load K Permissible axle 2 load 1 1 2 AXLE IDENTIFICATION The factory number of the axle and its type are stamped onto the data plate secured to the axle profile 1 1 3 LIST OF FACTORY NUMBERS Identification number VIN S Z B 2 8 6 X SERIAL NUMBER OF FRONT FIXED AXLE SERIAL NUMBER ...

Page 14: ... intended in particular for transporting people and animals for transporting loose unsecured toxic materials if there is a possibility of causing environmental damage for transporting machines and equipment with high centre of gravity affecting trailer stability for transporting loads with uneven loading and overloading of axles for transporting unsecured loads which may move in the load box with ...

Page 15: ...adjustment plans comply with general safety regulations while working prevent accidents comply with the road traffic regulations and transport regulations in force in a given country in which the trailer is used carefully read the Operator s Manual and comply with its recommendations only hitch the trailer to an agricultural tractor which fulfils all the requirements made by the trailer s Manufact...

Page 16: ...oxes of total length not less than 5400 mm and not greater than 6900 mm Width and height of load box must not exceed the dimensions given in table 1 2 Requirements concerning trailer operation with agricultural tractor are presented in the table below TABLE 1 3 Agricultural tractor s requirements CONTENTS UNIT REQUIREMENTS Brake system Double conduit pneumatic system Nominal pressure of the pneuma...

Page 17: ... Minimum power demand kW Horsepower 92 125 1 3 EQUIPMENT TABLE 1 4 Hook trailer equipment EQUIPMENT STANDARD ADDITIONAL OPTIONS The Operator s Manual Warranty Book Connection lead for the electrical system Double conduit pneumatic system with manual regulator Double conduit pneumatic system with ALB or Hydraulic braking system Turning interlock hydraulic system Drawbar with hydraulic shock absorbe...

Page 18: ...let on the hook Some standard equipment elements which were listed in table 1 4 may not be present in the delivered trailer This allows the possibility of ordering new machines with a different set of optional equipment replacing standard equipment Information concerning tires is provided at the end of this publication in ATTACHMENT A 1 4 WARRANTY TERMS PRONAR Sp z o o Narew guarantees the reliabl...

Page 19: ...use adjustment or maintenance use of the trailer for purposes other than those for which it is intended use of damaged machine repairs carried out by unauthorised persons improperly carried out repairs making unauthorised alterations to machine design the user will lose the right to warranty service The user is obliged to report immediately on noticing any wear in the paint coating or traces of co...

Page 20: ...ions required to operate these machines The trailer must be properly connected with the tractor according to the requirements in this Operators Manual The trailer brake system must be started and checked before driving off or onto ramp The hook trailer should be attached firmly to the platform of the vehicle using straps or chains fitted with a tightening mechanism Securing elements should be atta...

Page 21: ...den blocks For this reason it is impossible to define the securing plan precisely A correctly secured trailer does not change its position with regard to the transport vehicle The securing elements must be selected according to the guidelines of the Manufacturer of these elements In case of doubt apply a greater number of securing straps in order to immobilise the trailer If necessary sharp edges ...

Page 22: ...ures During reloading work particular care should be taken not to damage parts of the machine s fittings or the paint coating The tare weight of the trailer in condition ready for travel is given on the data plate 1 5 2 INDEPENDENT TRANSPORT BY THE USER In the event of independent transport by the user after purchase of the hook trailer the user must read the trailer Operator s Manual and adhere t...

Page 23: ...e recycling centre The container should be kept away from heat sources flammable materials and food DANGER Used hydraulic oil or gathered remains mixed with absorbent material should be stored in a precisely marked container Do not use food packaging for this purpose Oil which has been used up or is unsuitable for further use owing to a loss of its properties should be stored in its original packa...

Page 24: ...ystem and reduce air pressure completely in the pneumatic brake system e g using air tank drain valve Worn out or damaged parts that cannot be reclaimed should be taken to a collection point for recyclable raw materials Hydraulic oil should be taken to the appropriate facility dealing with the re use of this type of waste During dismantling personal protection equipment shall be used i e protectiv...

Page 25: ...SECTION 2 SAFETY ADVICE ...

Page 26: ... acquaint himself with the construction action and the principles of safe usage of the trailer Be aware of the existence of a residual risk and for this reason the fundamental basis for using this hook trailer should be the application of safety rules and sensible behaviour The machine must never be used by persons who are not authorised to drive agricultural tractors including children and people...

Page 27: ...mpleted Be especially careful when hitching the machine When hitching there must be nobody between the trailer and the tractor Do NOT proceed with disconnecting trailer from the tractor when tipping frame is raised Hitching and unhitching the trailer may only take place when the machine is immobilised with the parking brake If the trailer is positioned on a slope or elevation it shall be additiona...

Page 28: ...pletely locked see chapter 4 5 TRAILER OPERATION Other persons must NOT be in the immediate vicinity of the trailer and especially behind the connected or disconnected load box Take particular care while working near electric power lines 2 1 4 HYDRAULIC AND PNEUMATIC SYSTEMS When operating the hydraulic and pneumatic systems are under high pressure Regularly check the technical condition of the co...

Page 29: ...pe of work Do NOT exceed permissible load weight of trailer because this may cause danger to road traffic and cause damage to the machine Do not carry people or animals either on the trailer chassis or in load boxes The trailer is not intended for transporting people or animals Individual types of load boxes are adapted to carrying various groups of materials therefore the user is obligated to car...

Page 30: ...d the load from pouring Do NOT jerk the trailer forwards if load is bulky or reluctant to pour and does not unload Do NOT raise the load box if there is any danger whatsoever that the trailer will tip over After completing unloading ensure that the load box is empty Do NOT move with raised load box 2 1 6 TRANSPORTING THE MACHINE During travel on public roads comply with the road traffic regulation...

Page 31: ...aking during transport on the trailer Do NOT drive when load box is raised Before using the trailer always check its technical condition especially in terms of safety In particular check the technical condition of the hitch system the axle system the brake system indicator lights and the connective elements of the hydraulic pneumatic and electrical systems Before driving off check that the parking...

Page 32: ...capacity may lead to damage to the machine loss of stability and danger while driving The brake system is adjusted to the gross weight of the trailer exceeding the weight limit causes drastic reduction of basic braking effectiveness Prolonged driving across steep ground may lead to loss of braking efficiency During reversing one should use the assistance of another person During manoeuvring the pe...

Page 33: ...opriate tools Inspect tightness of wheel nuts after the first use of the trailer every 2 3 hours during first month of work and then every 30 hours of use travel The inspection should be repeated individually if a wheel has been removed from the wheel axle Wheel nuts should be tightened according to recommendations provided in section 5 MAINTENANCE Avoid potholes sudden manoeuvres or high speeds w...

Page 34: ...of drawbar eye and wheel nuts Service inspections should be carried out according to the frequency specified in this Operator s Manual Before beginning repair works on hydraulic or pneumatic systems reduce oil or air pressure completely Servicing and repair work should be carried out in line with the general principles of workplace health and safety In the event of injury the wound must be immedia...

Page 35: ...ork requiring the trailer to be raised use properly certified hydraulic or mechanical lifts for this purpose After lifting the machine stable and durable supports must also be used Work must not be carried out under a trailer which has only been raised with a lift or jack The trailer must not be supported using fragile elements bricks or concrete blocks After completing work associated with lubric...

Page 36: ...ailer by unauthorised persons or persons under the influence of alcohol or other intoxicating substances making modifications to the machine without the consent of the Manufacturer presence of persons or animals in areas invisible from the driver s position The residual risk may be kept to a minimum by following the recommendations below prudent and unhurried operation of the machine reasonably ap...

Page 37: ... with new ones Safety decals are available from your PRONAR dealer or directly from PRONAR customer service New assemblies changed during repair must be labelled once again with the appropriate safety signs During trailer cleaning do not use solvents which may damage the coating of information label stickers and do not subject them to strong water jets TABLE 2 1 Information and warning decals NO D...

Page 38: ... 4 Regularly check if the nuts and bolts fixing the wheels and other components are properly tightened 5 Grease the trailer according to the recommendations in the Operator s Manual 6 Machine type 7 Conduit functions Hydraulic system control Plug cap blue Drawbar control Plug cap black Rear axle lock Plug cap green 8 Air pressure in the tyres 9 Maximum vertical load of drawbar eye ...

Page 39: ... design speed 12 Position of the hydraulic support leg control valve 13 Extension withdrawal of the hydraulic support pressure value should be adapted to tyres Decal position 12 is placed near the hydraulic valve of the support option Decal position 13 is placed on the hydraulic conduit of the support option ...

Page 40: ...Pronar T286 SECTION 2 2 16 FIGURE 2 2 Locations of information and warning decals Markings on the figure according to table 2 1 ...

Page 41: ...SECTION 3 DESIGN AND OPERATION ...

Page 42: ...m gross weight kg kg kg 17 100 5 900 23 000 Permitted load box dimensions Total length min max Internal length min max Maximum total width Maximum internal height Clearance under floor mm mm mm mm mm mm mm 5 400 6 900 5 000 6 500 up to 2 550 up to 2 000 150 Other information Maximum load box tipping angle Axle track Maximum design speed Maximum drawbar eye load Oil demand Pressure rating of the hy...

Page 43: ...nt of the trailer 5 Rollers guiding the brake cable and the brake lever are mounted to the lower part of the frame Side shields 7 can be mounted on both sides of the trailer Toolbox 20 can be mounted on the left side of the trailer Mudguards 11 are mounted to brackets on lower frame The trailer s axle system consists of tandem mechanical suspension with steel suspension springs 8 front fixed axle ...

Page 44: ... 4 straight support with mechanical gear 5 handbrake mechanism 6 wheel chocks 7 side shields 8 tandem suspension 9 rigid axle 10 steering axle 11 mudguards 12 lamp assembly 13 star nut 14 rear fender 15 straight hydraulic support 16 folding hydraulic support 17 19 drawbar hitching eye 20 toolbox ...

Page 45: ...the end of trailing rocker arm 3 connected with a telescopic hydraulic shock absorber featuring suitable shock absorbing characteristics The system maintains the trailer on the same level thanks to the use of a levelling valve 3 figure 3 3 Elasticity of air bellows changes according to the trailer load In case of trailer load increase air is supplied from air tank 2 to air bellows 4 that are inter...

Page 46: ...me 1 central frame 2 and telescopic hook frame 3 figure 3 4 The rear part of the complete tipping frame is connected with the trailer s lower frame by means of pins which are pivot points when tipping the load box The front part of the trailer s lower frame is connected with the central frame 2 by means of two hydraulic cylinders 4 The hook 5 for load boxes made according to DIN 30722 1 and SS 302...

Page 47: ...terlock of load box The rear frame 1 is equipped with two guide rollers 7 which ensure correct position of the load box while pulling the load box on and removing it from the trailer Rear frame 1 and central frame 2 are connected by means of pins which are pivot points when pulling the load box on and removing it from the trailer and are mechanically coupled by means of locking pin 6 ...

Page 48: ... 1 figure 3 5 which shifts the interlock mechanism 6 figure 3 4 The interlock is released when the frame is shifted to position B IMPORTANT The interlock mechanism can be shifted by moving the hook frame only when the tipping frame is in the resting position the rear fender is withdrawn and the slides of the load box interlock are in folded position The trailer is switched to hook trailer mode whe...

Page 49: ...on of the control valve 2 figure 3 6 and 3 7 is to activate the trailer s brakes simultaneously with the tractor s brakes Furthermore in case of an inadvertent disconnection of the conduit between the trailer and the tractor the control valve will automatically activate trailer s brakes Valve used in the system is equipped with a circuit causing the brakes to be applied when trailer is disconnecte...

Page 50: ...t pneumatic braking system with manual braking force regulator 1 air tank 2 control valve 3 braking force regulator 4 pneumatic cylinder 5 conduit connector yellow 6 conduit connector red 7 air filter 8 air tank control connector 9 relay valve 10 socket yellow 11 socket red ...

Page 51: ...neumatic braking system with automatic braking force regulator ALB 1 air tank 2 control valve 3 braking force regulator 4 pneumatic cylinder 5 conduit connector yellow 6 conduit connector red 7 air filter 8 air tank control connector 9 relay valve 10 socket yellow 11 socket red ...

Page 52: ...ydraulic quick coupler 3 socket Three step braking force regulator 2 figure 3 9 adjusts braking force depending on setting Switching to a suitable working mode is done manually by machine operator using the lever 4 prior to moving off Three working positions are available A no load B half load and C full load ...

Page 53: ...lising trailer while standing motionless The parking brake is activated by loosening parking valve 4 figure 3 10 The valve is equipped with the emergency brake function which is activated in the event of pressure drop in the supply conduit as a result of conduit disconnection or damage Two push buttons located in this valve make it possible to set the machine to an appropriate working mode Black p...

Page 54: ...ts connection with a filter red supply connection 2 conduits connection with a filter yellow control connection 3 air tank 4 loosening parking valve 5 brake valve 6 automatic braking force regulator ALB 7 membrane spring cylinder 8 membrane cylinder 9 three way valve 10 rear conduits connection red supply connection 11 rear conduits connection yellow control connection 12 relay valve ...

Page 55: ... immobilized with parking brake regardless of the black push button position C DEPRESSED RELEASED Machine is prepared for travel Pneumatic conduits are connected to the trailer Black push button can not be depressed Machine is braked Pneumatic conduits are not connected If the black push button is depressed the brake will be released D DEPRESSED DEPRESSED Parking brake is released manoeuvre positi...

Page 56: ...e bracket placed on the left longitudinal member of the lower frame on the front of the trailer Expander levers 1 of wheel axle are connected to lever 5 through arms 7 by means of cable II 4 guided in rollers 6 Lever 5 is connected to the brake crank mechanism 2 by means of steel cable I 3 Tensioning the cable I 3 by turning the crank mechanism clockwise causes deflection of lever 5 and tension of...

Page 57: ...d with L HL32 Lotos hydraulic oil The hydraulic system of the support is used for positioning the support in order to support the trailer disconnected from the tractor or when the trailer is parked in the garage after use The drawbar height can be adjusted using hydraulic support when hitching and unhitching the trailer The support is supplied from the tractor s external hydraulic system and contr...

Page 58: ...ixed position The support is lowered by shifting the valve handle to open position A i e along the valve Hydraulic oil supplied from the tractor s hydraulic manifold extends the cylinder rod to a desired height Return of the straight support to transport position is done by setting the tractor manifold section to floating position and is accomplished by means of springs 2 figure 3 13 The hydraulic...

Page 59: ... the conduits 3 2 8 HYDRAULIC SYSTEM OF THE DRAWBAR The trailer is equipped with the drawbar with hydraulic shock absorption and smooth height adjustment for connecting with tractor hitches hitch piton fix transport hitch ball hitch TIP The hydraulic system of the drawbar is filled with L HL32 Lotos hydraulic oil The drawbar s hydraulic system is supplied by the tractor s external hydraulic system...

Page 60: ...transferred to the tractor FIGURE 3 15 Design and diagram of the drawbar s hydraulic system 1 quick coupler plug 2 hydraulic cylinder 3 hydraulic accumulator 4 hydraulic lock 5 manometer The system is protected by means of hydraulic lock In the event of damage to hydraulic system conduits rupture loss of tightness the hydraulic lock will lock the cylinder in a fixed position Thanks to the use of t...

Page 61: ...ering system 1 axle steering cylinder 2 axle turning cylinder 3 hydraulic accumulator 4 manometer 5 hydraulic valve 6 hand pump The rear steering axle is equipped with cylinder 2 figure 3 16 which is connected with double acting cylinder 1 located next to the drawbar by means of rigid and flexible conduits creating a closed circuit The system is controlled using the string located on the right sid...

Page 62: ...ngular position with regard to tractor hitch when manoeuvring Hydraulic accumulators 4 are used in order to eliminate a minimal swing of axle steering cylinder and reduce load applied to the system while manoeuvring On the left side of the trailer there is a hydraulic hand pump 6 for filling and setting the pressure in the steering system see chapter 4 11 HYDRAULIC STEERING SYSTEM OPERATION ...

Page 63: ...herwise the trailer will tend to turn in an uncontrolled manner to the left or to the right The hydraulic system of the interlock is supplied by the tractor s external hydraulic system through the hydraulic conduits 2 which are connected to the sockets of a single section of the tractor s hydraulic system by means of quick couplers 3 The axle is locked by withdrawing or extending the hydraulic cyl...

Page 64: ...8 Hydraulic system diagram 1 hydraulic manifold 2 rising cylinder 3 hook frame shifting cylinder 4 load box interlock cylinder 5 suspension interlock cylinder 6 rear fender cylinder 7 quick coupler plug 8 anti shock valve 9 limit valve 10 two sided lock 11 flow divider 12 quick coupler socket ...

Page 65: ...e telescopic hook frame locking the load box rear outputs e g connecting the load box gate The trailer is equipped with rear fender which is withdrawn and extended by means of two cylinders 6 Depending on the length of the transported load box proper length of the fender should be set Oil pumped under pressure from the tractor s hydraulic system is supplied to the manifold 1 Oil from the manifold ...

Page 66: ... 3 can not be controlled The hook frame is controlled only when the rear fender is withdrawn load box interlock cylinder 4 is unlocked and the tipping frame is in its resting position The system is equipped with hydraulic locks 10 located on cylinders 3 4 6 Hydraulic lock improves safety of trailer operation In the event of damage to hydraulic system conduits rupture loss of tightness the hydrauli...

Page 67: ...ON FIGURE 3 19 Hydraulic system diagram air suspension 1 hydraulic manifold 2 rising cylinder 3 hook frame shifting cylinder 4 load box interlock cylinder 5 rear fender cylinder 6 quick coupler plug 7 anti shock valve 8 two sided lock 9 flow divider 10 quick coupler socket ...

Page 68: ...ead is used for connecting the 3 pin socket 4 on the trailer with the 3 pin electric socket on the tractor see chapter 4 3 HITCHING AND DISCONNECTING THE TRAILER FROM TRACTOR If the tractor is not equipped with such a socket or is equipped with a different type of sockets carry out the socket installation according to the recommendations of the tractor manufacturer The standard equipment of the tr...

Page 69: ... 3 Pronar T286 3 29 FIGURE 3 21 Arrangement of electrical controls 1 control panel with a wiring harness 2 actuator module 3 3 pin connection lead 4 3 pin socket 5 communication socket C1 C9 inductive sensors ...

Page 70: ...TION 3 3 30 FIGURE 3 22 Diagram of electrical system of hydraulic system 1 control panel 2 actuator module Z power supply of sensors CZ 1 sensor 1 CZ 2 sensor 2 CZ 4 sensor 4 CZ 5 sensor 5 CZ 8 sensor 8 CZ 9 sensor 9 ...

Page 71: ...sing a suitable connection lead 10 with a 7 pin plug at both ends figure 3 23 TABLE 3 3 List of electrical component markings SYMBOL FUNCTION GP Front socket GT Rear socket OBP1 Right side clearance lamp LED OBL1 Left side clearance lamp LED PP Front parking light right side LED PL Front parking light left side LED ZP Rear right lamp assembly LED ZL Rear left lamp assembly LED OTP Right license pl...

Page 72: ...ent of electrical lighting system components 1 2 left right rear lamp assembly 3 4 rear left right side clearance lamp 5 licence plate light 6 front clearance lamp 7 reflective warning triangle 8 side parking light 9 7 pin socket 10 connection lead ...

Page 73: ...N 3 Pronar T286 3 33 FIGURE 3 24 Electrical lighting system diagram 1 central wiring harness 2 front wiring harness 3 rear wiring harness 4 connecting wiring harness Marking according to table 3 2 3 3 and 3 4 ...

Page 74: ...RKING FUNCTION 31 Weight Power supply 12V not used L Left indicator 54 STOP light 58L Rear left parking light 58R Rear right parking light R Right indicator TABLE 3 5 Lead colour marking MARKING COLOUR B White C Black F Violet K Red N Blue O Brown P Orange T Green C T Black and green ...

Page 75: ...SECTION 4 CORRECT USE ...

Page 76: ...mmendations understand the design and the principle of machine operation IMPORTANT Before proceeding to hitching to tractor the user must carefully read this Operator s Manual and additional publications attached to machine and observe all recommendations External inspection Check completeness of machine standard and optional equipment Check condition of protective paint coat Inspect trailer s ind...

Page 77: ... system Tighten if necessary Drain the air tank in the pneumatic braking system see chapter 5 3 4 Ensure that pneumatic hydraulic and electric connections in agricultural tractor are according to the requirements specified in table 1 4 Otherwise the trailer should not be hitched to the tractor Make sure that the oil of the same kind and grade is used in the trailer s hydraulic system and the tract...

Page 78: ... pulling the load box on removing the load box from the trailer etc are described in detail in further parts of the Operator s Manual in sections 4 and 5 The trailer may be used only when all preparatory activities including inspection of technical condition have been completed satisfactorily If during test run worrying symptoms occur such as noise and abnormal sounds originating from the abrasion...

Page 79: ... to DIN 30722 1 standard or 1 450 mm according to SS 3021 standard Changing height of hook should be performed by two persons Self locking nuts M20 8 should be replaced with new ones and tightened using appropriate tightening torque according to table 5 9 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS FIGURE 4 1 Hook position adjustment 1 hook 2 bolt 3 nut ...

Page 80: ...ydraulic conduits to the tractor make sure that the tractor hydraulic system and trailer are not under pressure Ensure sufficient visibility during hitching Exercise particular caution while folding the support danger of severing limbs The trailer may be hitched to the tractor only if all connections electric pneumatic hydraulic in the tractor meet the requirements of the trailer Manufacturer spec...

Page 81: ...hapter 4 3 1 If the hydraulic support folding or straight support is used set valve 4 to open position O figure 4 2 and start a proper section of the manifold in the tractor in order to raise or lower the trailer drawbar eye until a required height is achieved Reverse tractor hitch trailer check coupling lock protecting machine against accidental unhitching If the agricultural tractor is equipped ...

Page 82: ...s First connect the yellow connector to yellow socket in the tractor and only then connect the red connector to the red socket in the tractor Once the 2nd line is connected the braking system will switch to normal mode of operation disconnection or interruption of the conduits causes the trailer s braking system control valve to automatically apply brakes If the brakes do not react after connectin...

Page 83: ...should be connected to a single section of the tractor manifold The control lever of the tractor manifold section must have a lock in ON position FIGURE 4 3 Connecting the electrical system 1 control panel 2 control socket 3 communication lead 4 7 pin connection lead 5 7 pin socket 6 3 pin power lead 7 3 pin socket Connect main connection lead 4 of the electrical lighting system to 7 pin socket 5 ...

Page 84: ...ngled in tractor s moving parts and are not at the risk of breaking or being severed when making turns Unhitching the trailer In order to unhitch the trailer from the tractor follow these steps Immobilise tractor and trailer with parking brake and place chocks under the trailer wheel Wheel chocks shall be so placed that one of them is in front of the wheel and the second is behind it DANGER Exerci...

Page 85: ... will be impossible to reconnect the conduit after taking it out IMPORTANT The trailer may not be unhitched from the tractor if the tipping frame or central frame are not fully retracted and when hydraulic cylinder suspension blocks are extended Disconnect the connection lead of the control panel and dismount the panel from the operator cab Turn off tractor engine Ensure that unauthorised persons ...

Page 86: ...HANICAL GEAR Proper height of drawbar eye in relation to tractor hitch is set using the support with mechanical gear figure 4 4 FIGURE 4 4 Support with gear 1 support body 2 internal pipe 3 lower foot 4 gear crank 4 pin A position gear I speed under load B position II gear high speed C neutral position D lowering the support E raising the support Raising the support Set support crank 4 in position...

Page 87: ...and remove safety pin 5 and lower the foot to a proper height Secure foot 3 in its position by inserting pin 5 into proper hole Set crank 4 in position A or B Turn the crank in direction D to lower the support to the ground and adjust drawbar height in relation to hitch if the trailer is to be hitched to tractor IMPORTANT Before moving off check that the support is maximally raised and the crank i...

Page 88: ...ownwards figure 4 5 item A Insert pin 4 to hole I and secure it with cotter pin 5 Folding the support Unlock cotter pin 5 and remove securing pin 4 from hole I Turn support foot 1 upwards figure 4 5 item B Insert pin 4 to hole II and secure it with cotter pin 5 In order to operate the support set the valve to O position open figure 4 2 operate the manifold in the tractor in order to lower or raise...

Page 89: ...experience in driving an agricultural tractor with a trailer While hitching the second trailer it is recommended to use the help of another person to guide the tractor driver Hitching the second trailer Position the tractor with the first trailer hitched directly in front of the second trailer s drawbar Immobilise the second trailer with parking brake FIGURE 4 6 Rear hitch 1 hitch body 2 hitch pin...

Page 90: ...ler Immobilise tractor and trailers with parking brake Turn off tractor engine Ensure that unauthorised persons do not have access to the tractor cab Disconnect conduits of pneumatic hydraulic and electrical systems according to instructions contained in section 4 3 Unlock the pin of the rear hitch of the first trailer Remove drawbar pin and drive tractor away DANGER When hitching unhitching the t...

Page 91: ...ntrol panel description control panel is described in table 4 1 TABLE 4 1 Control panel description Figure 4 7 MARKINGS ON FIGURE 4 7 SYMBOL OF FUNCTION DESCRIPTION 1 Switching on off the control panel power supply 2 Push button for folding the rear fender 3 Push button for extending the rear fender ...

Page 92: ...he rear fender is at the maximum position 7 Push button for extending the telescopic hook frame 8 Push button for withdrawing the telescopic hook frame 9 Indicator light signalling that the trailer is in tipper operation mode 10 Indicator light signalling that the trailer is in hook trailer operation mode 11 Push button for rising the tipping frame 12 Push button for lowering the tipping frame 13 ...

Page 93: ...efore connecting load box one must take off the slow moving vehicle plate If the trailer or the load box is tilted sideways or the load box is not positioned in the trailer s axis of symmetry while pulling the load box on the trailer stop pulling and take the load box off the trailer In order to pull the load box onto the trailer carry out the following actions in the following sequence Take off t...

Page 94: ...in front of the load box in the straight line at a distance of about 1 meter from the load box hitch Withdraw the load box interlock if it is extended Press and hold the push button for withdrawing the load box interlock Indicator light 15 must light up figure 4 7 Set the trailer to hook trailer function Shift the hook frame maximally to the rear by pressing the push button for withdrawing the hoo...

Page 95: ...matically extended Reverse the trailer to such a position in which the load box can be hooked If necessary correct the hook position according to chapter 4 2 IMPORTANT In hook trailer position after rising the central frame the hook frame does not shift Pulling the load box onto the trailer should be carried out on flat even and level ground While connecting load box arrange it in such a way that ...

Page 96: ...Pull the load box onto the trailer by folding the central frame Press and hold the push button for folding the tipping frame Press and hold the push button for about 3 seconds to fold the frames automatically After manual folding of the frames keep the push button pressed for 2 3 seconds to ensure that the suspension interlock cylinders are withdrawn Shift the load box forwards Press and hold the ...

Page 97: ...for extending the rear fender again to continue extending The maximum distance between the rear fender and the rearmost point of the vehicle load box should not exceed 400mm Position of the fender is defined by indicator lights 4 5 6 on the control panel figure 4 7 Place slow moving vehicle plate on rear wall of load box IMPORTANT Make sure that the electrical cables will not be damaged by moving ...

Page 98: ...pecially behind the disconnected load box Do NOT travel with the trailer if the tipping frame is not completely folded Take particular care while working near electric power lines Removing load box from trailer must be done on hard level and flat ground If not the load box rollers may dig into the earth and hinder disconnection from the trailer The load box must not be left on a slope In order to ...

Page 99: ...sh button for withdrawing the hook frame in order to shift the hook frame maximally to the rear until the indicator light 10 lights up figure 4 7 Swing the central frame Press and hold the push button for rising the tipping frame until the load box is positioned on the ground The suspension interlock cylinders will be automatically extended While removing the load box from the trailer pay attentio...

Page 100: ... ground it shall not strike any trailer s structural elements 4 6 LOADING LOAD BOX Before beginning loading make certain that the load box side walls are properly closed and secured The trailer must be positioned to travel forwards and be hitched to the tractor Loading should only take place when trailer is placed on flat level surface and hitched to tractor Distribute load evenly in the load box ...

Page 101: ...tatoes dried potatoes sugar beet roots fodder beet roots 700 820 850 950 130 150 560 720 500 700 Organic fertilisers old manure mature manure fresh manure compost dry peat 700 800 800 900 700 750 950 1 100 500 600 Mineral fertilisers ammonium sulphate potash salt super phosphate basic slag phosphate potassium sulphate kainite milled lime fertiliser 800 850 1 100 1 200 850 1 440 2 000 2 300 1 200 1...

Page 102: ...hay stored cut hay clover lucerne wilted in the swath clover lucerne cut wilted on trailer clover lucerne wilted on gathering trailer dry stored clover cut dry stored clover dry straw in round bales damp straw in round bales cut damp straw in bulk trailer cut dry straw in bulk trailer cut dry straw in gathering trailer cut dry straw in stack baled straw lightly crushed baled straw heavily crushed ...

Page 103: ...ed chaff pressed cake milled dry feed mixed feeds mineral mixtures ground oats wet sugar beet pulp pressed sugar beet pulp dry sugar beet pulp bran bone meal pasture salt molasses silage pit silo hay silage tower silo 200 225 880 1 000 170 185 450 650 1 100 1 300 380 410 830 1 000 750 800 350 400 320 600 700 1 000 1 100 1 200 1 350 1 450 650 1 050 550 750 Seeds and grains beans mustard peas lentil...

Page 104: ... of trailer because this may cause danger to road traffic and cause damage to the machine Individual types of load boxes are adapted to carrying various groups of materials therefore the user is obligated to carefully read the load box operator s manual and comply with its recommendations Regardless of the type of load carried the user is obliged to secure it in such a manner that the load is unab...

Page 105: ...railer the trailer s rear fender must not be in folded position indicator light 4 must not be ON figure 4 7 When transporting the trailer with loaded load box on public roads the maximum distance between the rear fender underrun protection device and the rearmost point of the vehicle load box should not exceed 400mm While transporting the load box the trailer must be set to tipper function indicat...

Page 106: ...omply with all road traffic regulations indicate an intention to turn using indicator lamps keep all road lights and indicator lights clean at all times and ensure they are in good condition Any damaged or lost lamps or indicator lights must be immediately repaired or replaced Avoid ruts depressions ditches or driving on roadside slopes Driving across such obstacles could cause the trailer or the ...

Page 107: ...o hydraulic cylinders Operation is controlled from the driver s cab using the control panel of the external tractor s hydraulic system manifold DANGER Tipping may only be performed when trailer is hitched to tractor Do NOT tip load box in strong gusty winds conditions Do NOT move off or drive when load box is raised Take particular care while working near electric power lines When opening load box...

Page 108: ...sure on the wall If the load box is equipped with the rear hydraulic wall use the control panel Press and hold the push button 17 or 18 figure 4 7 until the load box wall is completely opened IMPORTANT Symbols in the form of arrows 17 18 figure 4 7 located on the control panel do not define rising or lowering direction it depends on the load box connection method If needed unlock the load box if t...

Page 109: ...he load box interlock When indicator light 16 lights up figure 4 7 keep the push button pressed for 2 3 seconds Raise the tipping frame together with the load box Press and hold the push button for rising the tipping frame until the load box is completely unloaded Press and hold the push button for 3 seconds to perform the function automatically The mechanical suspension interlock cylinders will b...

Page 110: ...r wall of the load box If the load box is equipped with the rear hydraulic wall use the control panel Press and hold the push button 17 or 18 figure 4 7 until the load box wall is completely opened Lower the tipping frame Press and hold the push button for lowering the tipping frame until the frame is in its resting position Press and hold the push button for 3 seconds to perform the function auto...

Page 111: ... bulky or reluctant to pour and does not unload Set the load box position on the trailer frame depending on the load box length Press and hold the push button for extending the hook frame until the required position of the load box is achieved The trailer must be set to tipper mode indicator light 9 is ON figure 4 7 Lock the load box Press and hold the push button for extending the load box interl...

Page 112: ...iate tools Inspect tightness of wheel nuts after the first use of the trailer every 2 3 hours during first month of work and then every 30 hours of use travel The inspection should be repeated individually if a wheel has been removed from the wheel axle Wheel nuts should be tightened according to recommendations provided in section 5 MAINTENANCE Regularly check and maintain correct pressure in tyr...

Page 113: ...ower frame by means of bolts and nuts The design of the side under run protection devices enables their locking in the transport position and in the raised position DANGER Under run protection devices must not be used as supporting elements while climbing on the trailer Do NOT move off or drive when under run protection device is raised Before driving make sure that under run protection devices ar...

Page 114: ... clamping ring pin is locked in latch 4 position B figure 4 8 FIGURE 4 8 Underrun protection device left 1 underrun protection strip 2 bracket 3 clamping ring 4 interlock latch A underrun protection device in raised position B underrun protection device in transport position ...

Page 115: ...ystem operation is found to be incorrect follow these steps Hitch trailer to tractor using drawbar eye and ball control hitch and then secure the drawbar open two valves 3 located near the hand pump figure 4 9 FIGURE 4 9 Hydraulic hand pump 1 oil tank 2 hand pump lever 3 hydraulic valve 4 pressure gauge A open position B closed position drive the tractor with the trailer attached at such a distanc...

Page 116: ...above mentioned pressure level is achieved close all valves 3 and set the pump lever 2 aside drive the tractor with the trailer attached and check correctness of the system operation IMPORTANT Do not drive if the steering system is incorrectly adjusted ...

Page 117: ...SECTION 5 MAINTENANCE ...

Page 118: ...actions which are not regarded as possible for the trailer operator to perform the user shall invalidate the warranty 5 2 SERVICING BRAKES AND AXLES 5 2 1 PRELIMINARY INFORMATION Work connected with the repair change or regeneration of axle and brakes elements should be entrusted to specialist establishments having the appropriate technology and qualifications for this type of work The responsibil...

Page 119: ...rings Engage and release in turn the main brake and then the trailer parking brake Main brake and parking brake should be engaged and released without great resistance and severity Check cylinder movement and correct return of piston to start position The help of a second person is required who shall engage trailer brake Check if axle elements are in place cotter pins in castellated nuts expansion...

Page 120: ... thickness of trailer brake linings is 5 mm Check brake shoe linings for wear through the inspection opening 2 see Figure 5 1 Check brake shoe linings for wear every 3 months if brakes overheat if brake cylinder piston stroke is significantly longer if there are unusual noises from the drum of wheel axle FIGURE 5 1 Checking brake shoe linings 1 wheel axle drum 2 brake shoe linings for wear inspect...

Page 121: ...ler shall not move during inspection DANGER Before commencing work the user must read the instructions for lifting jack and adhere to the manufacturer s instructions The lifting jack must be stably supported on the ground and so must the axle Ensure that trailer shall not move during inspection of axle bearing looseness Raise the wheel opposite to the side where chocks are placed The lifting jack ...

Page 122: ...nt the bearing together with sealing ring should be replaced with new parts or cleaned and greased again During inspection of bearings ensure that possibly detected slackness comes from the bearing and not from the suspension system e g slackness of leaf spring pins etc TIP If hub cover is damaged or missing contamination and dampness enter the hub which causes significantly faster wear of bearing...

Page 123: ...3 securing castellated nut 2 Tighten castellated nut in order to eliminate slackness Wheel should rotate with insignificant resistance Unscrew nut not less than1 3 rotation to cover the nearest thread groove with alignment to opening in wheel stub axle Wheel should rotate with insignificant resistance Nut may not be excessively tightened Do not apply excessive pressure because working conditions o...

Page 124: ... Immobilise trailer with parking brake Place the wheel chocks under the wheel opposite to the dismantled wheel Ensure that trailer shall not move during wheel dismounting Loosen wheel nuts according to sequence given in figure 5 4 Place a lifting jack and raise the trailer to a sufficient height so that the wheel to be replaced does not touch the ground The lifting jack should have sufficient lift...

Page 125: ...rque of 450 Nm nuts M22x1 5 Tightening nuts Nuts should be tightened gradually diagonally in several stages until obtaining the required tightening torque using a torque spanner If a torque spanner is not available one may use an ordinary spanner The arm of the spanner L figure 5 4 should be selected according to the weight of the person F tightening the nut Remember that this method of tightening...

Page 126: ...torque spanner Before commencing work ensure that correct tightening torque value is set TABLE 5 1 Spanner arm WHEEL TIGHTENING TORQUE BODY WEIGHT F ARM LENGTH L NM KG M 90 0 5 80 0 55 70 0 65 450 60 0 75 Checking wheel tightening After the first use of trailer one time inspection Every 2 3 hours of trailer travel during the first month of trailer use Every 30 hours of trailer travel The above act...

Page 127: ...above trailer wheel While checking pressure pay attention to technical condition of wheels and tyres Look carefully at tyre sides and check the condition of tread In case of mechanical damage consult the nearest tyre service and check whether the tyre defect requires tyre replacement DANGER Damaged tyres or wheels may be the cause of a serious accident Wheels should be inspected with regard to dis...

Page 128: ... In order to obtain the optimum mechanical operating angle the cylinder piston fork 5 must be installed on the expander arm 3 in such a manner as to ensure that the operating angle at full braking is about 90 figure 5 6 IMPORTANT Incorrectly adjusted brake may cause rubbing of brake shoes against brake drums which may lead to faster wear of brake linings and or brake overheating TABLE 5 2 Operatin...

Page 129: ...nder pin in the expander arm are determined by the Manufacturer and must not be changed Each time when dismantling the pin or brake cylinder the original fixing position should be marked The inspection of the brake operation involves measuring the extension length of each brake cylinder piston while braking at parking If the brake cylinder piston stroke exceeds the maximum value 45 mm the braking ...

Page 130: ... brake cylinder membrane 3 expander arm 4 adjustment bolt 5 cylinder fork 6 position of fork pin 7 brake cylinder bracket A mark on the brake cylinder at brake release position B mark on the brake cylinder at full braking position C position of arm at brake release position D position of arm at full braking position Make a line A on the brake cylinder piston 1 to indicate the position of the maxim...

Page 131: ... brake cylinder If necessary defrost the brake cylinder and drain water through the unblocked vent holes Replace damaged brake cylinder with a new one When installing the brake cylinder maintain its original position with regard to bracket 7 Rotate adjustment bolt 4 to align the marked expander arm opening with the brake cylinder fork opening During adjustment membrane 2 must rest on the rear wall...

Page 132: ...n Adjustment of parking brake cable tension should be conducted in the event of stretching of cable loosening of parking brake cable clamps after adjustment of axle brakes after repairs to axle brake system after repairs in parking brake system FIGURE 5 7 Adjustment of parking brake cable tension 1 brake crank mechanism 2 brake cable I 3 brake cable II 4 brake lever 5 U shaped clamp 6 shackle 7 cl...

Page 133: ...d be so selected that at total release of working and parking brake the cable would be loose and hanging by approximately 1 2 cm compared to fully tensioned cables Replacing the parking brake cable Hitch trailer to tractor Park trailer and tractor on level surface Place securing chocks under one trailer wheel Fully unscrew the bolt of the brake crank mechanism 1 Dismantle shackle 6 at the ends of ...

Page 134: ...g cable side see Figure 5 8 Secure cable ends by means of heat shrink tubing 5 Install thimble 3 on cable 1 FIGURE 5 8 Installation of steel cable clamps 1 steel cable 2 clamp jaw 3 thimble 4 nut 5 heat shrink tubing Install clamp jaws 2 and tighten nuts 4 using proper tightening torque The distance between the clamps should be 40 mm Clamp jaws must be placed at the load bearing cable side see Fig...

Page 135: ...the system cleaning the air filter filters draining water from air tank cleaning drain valve cleaning and maintaining pneumatic line connections replacement of the pneumatic line DANGER Do NOT use the trailer when brake system is unreliable 5 3 2 CHECKING AIR TIGHTNESS AND VISUAL INSPECTION OF PNEUMATIC SYSTEM Checking air tightness of pneumatic system Hitch trailer to tractor Immobilise tractor a...

Page 136: ...aks appear at connections then tighten the connections If air continues to escape replace connection component or seal Check system tightness after travelling the first 1 000 km each time after making repairs or changing system components annually Visual inspection of the system During tightness inspection attention should additionally be given to technical condition and degree of cleanness of the...

Page 137: ...tion Depending on trailer working conditions but not less than once in three months take out and clean air filter inserts which are located in pneumatic system connection conduits Inserts are used many times and are not subject to changing unless they are mechanically damaged Required maintenance activities Reduce pressure in supply conduit Reduction of pressure in conduit may be achieved by press...

Page 138: ...ters every 3 months of use 5 3 4 DRAINING WATER FROM AIR TANK Draining water from air tank every seven days of use Required maintenance activities Open out drain valve 2 placed in lower part of tank 1 The compressed air in the tank causes the removal of water to the exterior Released valve stem should automatically close and stop flow of air from the tank In the event that the valve stem resists r...

Page 139: ...k 1 air tank 2 drain valve 3 control connector 5 3 5 CLEANING DRAIN VALVE DANGER Release air from tank before dismantling drain valve Required maintenance activities Reduce pressure in air tank Reduction of pressure in tank is achieved by tilting the drain valve stem ...

Page 140: ...econd trailer Damaged connection body or socket for connecting the second trailer should be replaced In event of damage to cover or seal change these elements for new reliable elements Contact of pneumatic connector seals with oils grease petrol etc may cause damage and accelerate ageing process If the trailer is unhitched from the tractor connections should be protected by covers or placed in the...

Page 141: ...its with pneumatic system components The fittings enable simple fast and tight connection by pushing the conduits in If leaks appear at connections the user may tighten the fitting by himself using a tightening torque according to table 5 3 If air continues to escape replace fittings with new ones TABLE 5 3 Tightening torques for pneumatic system fittings PART NAME THREAD TIGHTENING TORQUE NM M12x...

Page 142: ...the support hydraulic system is out of order Do NOT use the trailer if hydraulic brake system is unreliable 5 4 2 CHECKING HYDRAULIC SYSTEM TIGHTNESS Required maintenance activities Hitch the trailer to the tractor according to chapter 4 3 Clean connections and cylinders hydraulic support rear fender tipping cylinder drawbar shock absorption suspension interlock Raise and lower the hydraulic suppo...

Page 143: ...nnections and sockets designed for connection with second trailer must be in good working condition and kept clean Each time before connecting check if socket in tractor or connection of second trailer are maintained in good working condition Tractor and trailer hydraulic systems are sensitive to the presence of permanent contamination which may cause damage to precision system components contamin...

Page 144: ...y make certain that all lamps and reflective lights are clean Do NOT travel with unreliable lighting system Required maintenance activities After hitching the trailer to tractor connect power leads of the electrical lighting system and the electrical system for controlling the hydraulic system Make sure that connecting leads are in good technical condition Check connection sockets in tractor and t...

Page 145: ... technical condition of such elements as suspension springs rods rocker arms U bolts and other connecting elements of suspension components The scope of the suspension system maintenance includes also periodic lubrication of individual lubrication points according to chapter 5 7 as well as inspection and tightening of bolt connections When checking technical condition of the suspension system pay ...

Page 146: ...U bolt nuts B bolt and nut connections of the suspension system C fixing of lateral control rods ATTENTION Bolt and nut connections of the trailer s suspension system should be tightened under load Tightening of bolt and nut connections should be checked using a torque spanner Tightening torque values are given in figure 5 12 and table 5 8 ...

Page 147: ... the same Confirm that wheels are positioned in parallel to direction of travel After the first travel with load Before intensive work or every 6 months Tighten the fixing of rubber sleeves in rigid and adjustable lateral control rods Pressure washers item 1 should not touch the bracket item 2 Otherwise replace the rubber sleeves item 3 figure 5 13 Before installation cover the sleeves with lubric...

Page 148: ...technical condition of the suspension system pay attention to degree of wear of individual parts and looseness of system components and confirm that all components are complete and free from cracks and deformations If any of the suspension system components is damaged or excessively worn immediately stop operating the trailer and replace or repair the damaged element ...

Page 149: ...place damaged air bellows Check technical condition of air bellows base external defects deformations and correct fixing Check tightening of bolts and nuts fixing the air bellows M 12 M 66 Nm M 16 M 230 Nm 3 Every 6 months Maintenance of air suspension system Check condition tightness and fixing of the system s valves and conduits drain water from air tank of air suspension system check operation ...

Page 150: ...n of metal rubber sleeves when moving the trailer forwards and backwards the brake should be locked or by moving the leaf spring eye with a lever In both cases there must be no clearance of leaf spring eye Check tightening of nut of half leaf spring pin 6 Tightening torque values M24 M 650 Nm M30 M 900 Nm 6 At least once a year For the first time after 2 weeks Check U bolts and yoke of leaf spring...

Page 151: ...very 50 000 km In the event of intensive use lubrication should be performed more frequently Before beginning to grease leaf springs remove contamination wash with water and leave to dry Do not use pressure washers which may cause moisture penetration between individual leaf springs Absorber plates should be lubricated using an agent having both anticorrosion and lubricating properties it is recom...

Page 152: ...con grease in aerosol Empty grease or oil containers should be disposed of according to the recommendations of the lubricant Manufacturer TABLE 5 7 Trailer lubrication schedule ITEM LUBRICATION POINT NUMBER OF LUBRICATION POINTS TYPE OF GREASE FREQUENCY 1 Hub bearing 4 A 24M 2 Expander shaft sleeve 6 A 3M 3 Brake expander arm 4 A 3M 4 Stub axle pin 4 A 3M 5 Drawbar eye fixed rotating ball type 1 B...

Page 153: ...3M 12 Roller pin 6 A 3M 13 Central frame rotation pin 2 B 3M 14 Slide bearing of the telescopic cylinder of the hook frame 1 A 3M 15 Tipping frame pin 2 B 3M 16 Slide bearing of the cylinder of the rear fender 4 A 3M 17 Guide roller sleeve 2 A 3M 18 Rear hitch mechanism 1 A 3M 19 Side slide 4 A 3M 20 Bearing of the load box interlock cylinder 1 A 3M 21 Parking brake guide roller pins 3 A 6M 22 Par...

Page 154: ... OF LUBRICATION POINTS TYPE OF GREASE FREQUENCY 24 Working surface of hitching eye 1 B 14D 25 Tipping frame interlock pin 1 A 2M 26 Pin socket 2 A 50C or 1M version with mechanical suspension whichever comes first lubrication periods M months D days C cycle ...

Page 155: ...SECTION 5 Pronar T286 5 39 FIGURE 5 14 Trailer s lubrication points part 1 ...

Page 156: ...Pronar T286 SECTION 5 5 40 FIGURE 5 15 Trailer s lubrication points part 2 ...

Page 157: ...il is not necessary but if required this operation should be entrusted to a specialist service point TABLE 5 8 L HL 32 Lotos hydraulic oil characteristics ITEM NAME UNIT VALUE 1 ISO 3448VG viscosity classification 32 2 Kinematic viscosity at 40 C mm2 s 28 8 35 2 3 ISO 6743 99 quality classification HL 4 DIN 51502 quality classification HL 5 Flash point C 230 Because of its composition the oil appl...

Page 158: ...aterial safety data sheet should be kept together with grease 5 10 CLEANING TRAILER Trailer should be cleaned depending on requirements and before longer idle periods e g before winter period Before using pressure washer the user is obliged to acquaint himself with the operating principles and recommendations concerning safe use of this equipment Trailer cleaning guidelines To clean trailer only u...

Page 159: ...iate protective clothing and goggles protecting against splashing Washing detergent should be kept in original containers optionally in replacement containers but very clearly marked Preparations may not be stored in food and drink containers Unsure cleanliness of elastic conduits and seals The plastic from which these elements are made may be susceptible to organic substances and some detergents ...

Page 160: ...ould be carefully washed and dried During longer storage of unused trailer it is recommended that every 2 to 3 weeks the machine may be moved a bit so that the place of contact of tyres with ground is changed The tyres will not be deformed and maintain proper geometry Also tyre pressure should be inspected from time to time and if necessary pressure should be increased to appropriate value 5 12 TI...

Page 161: ... 100 135 200 M16 160 210 310 M20 300 425 610 M24 530 730 1 050 M27 820 1 150 1 650 M30 1 050 1 450 2 100 1 resistance class according to DIN ISO 898 standard TIP Hydraulic conduits should be tightened using torque of 50 70 Nm FIGURE 5 16 Bolt with metric thread 1 resistance class d thread diameter ...

Page 162: ...ator damaged Check valve repair or replace Excessive bearing slackness Check play and adjust if needed Damaged bearings Replace bearings Noise in axle hubs Damaged hubs Replace Poor reliability of braking system Insufficient pressure in system Check pressure on tractor pressure gauge wait till compressor fills tank to required pressure Damaged air compressor in tractor Repair or replace Damaged br...

Page 163: ...ulic lines Check and ascertain that hydraulic conduits are tight not fractured and properly tightened If necessary replace or tighten Hydraulic system conduits are not connected or connected incorrectly Check the connection and connect the leads according to the Operator s Manual The electrical system for controlling the trailer is not connected Check the connection and connect the leads according...

Page 164: ...pulling the load box on removing the load box from the trailer is not possible Damaged actuator module Repair at an authorised service point Electrical system is not connected Connect electrical system No lighting Electrical system of the trailer is damaged e g broken wiring harness Replace or repair at an authorised service point ...

Page 165: ...NOTES ...

Page 166: ... ...

Page 167: ...Wheel 550 60 22 5 171A8 Wheel 560 60 22 5 161D Wheel 600 55R22 5 16PR 169A8 Wheel 600 50R22 5 16PR 170A8 Wheel 620 50R22 5 16PR 172A8 Wheel rim 14 00x22 5 ET 0 Wheel rim 16 00x22 5H2 ET 0 Wheel rim 16 00x22 5 ET 0 Wheel rim 16 00x22 5 ET 0 Wheel rim 20 00x22 5H2 ET 40 Wheel rim 20 00x22 5 ET 40 Wheel rim 20 00x22 5 ET 40 ...

Page 168: ...ANNEX B Reference list of oils for the hydraulic steering system TOTAL Equivis ZS 22 ELF Hydrelf 22 SHELL Tellus T22 TEXACO Rando HDZ 22 BP Energol SHF 22 ESSO Univis N22 AGIP Arnica 22 ...

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PRONAR T286, Operator'S Manual

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