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PRONAR PT610 Operator'S Manual Download Page 52

Pronar PT610 

SECTION 3 

3.8 

 

FIGURE 3.4 

Design  and  system  diagram  of  double  conduit  pneumatic  brake  with 

automatic regulator 

(1)  air  tank,  (2)  control  valve,  (3)  automatic  braking  force  regulator,  (4)  pneumatic  ram 

cylinder, (5) line connector (red), (6) line connector (yellow), (7) air filter, (8) air tank control 

connector,  (9)  pneumatic  ram  cylinder  control  connector,  (10)  relay  valve,  (11)  drain  valve, 

(12) socket (red), (13) socket (yellow) 

 

Summary of Contents for PT610

Page 1: ...l 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 fax 48 085 681 63 83 48 085 682 71 10 www pronar pl OPERATOR S MANUAL AGRICULTURAL TRAILER PRONAR PT610 TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL EDITION 1A 01 2011 PUBLICATION NO 244N 00000000 UM ...

Page 2: ......

Page 3: ...on Before using the machine the user must carefully read this Operator s Manual and observe all recommendations This guarantees safe operation and ensures malfunction free work of the machine The machine is designed to meet obligatory standards documents and legal regulations currently in force The manual describes the basic safety rules and operation of agricultural trailer Pronar PT610 If the in...

Page 4: ...articularly important information and instructions the observance of which is essential are distinguished in the text by the sign and also preceded by the word IMPORTANT Failure to observe the instructions may lead to damage to the machine as a result of improper operation adjustment or use In order to focus the user s attention on the need to perform maintenance the relevant section of the Operat...

Page 5: ...ction of machine s forward travel Right side side to the right hand of the operator facing in the direction of machine s forward travel REQUIRED SERVICE ACTIONS Service actions described in the manual are marked Result of service adjustment actions or comments concerning the performance of actions are marked ...

Page 6: ......

Page 7: ...ENDENT TRANSPORT BY THE USER 1 13 1 6 ENVIRONMENTAL HAZARDS 1 14 1 7 WITHDRAWAL FROM USE 1 15 2 SAFETY ADVICE 2 1 2 1 BASIC SAFETY RULES 2 2 2 1 1 USE OF TRAILER 2 2 2 1 2 HITCHING AND UNHITCHING FROM TRACTOR 2 3 2 1 3 HITCHING AND UNHITCHING THE SECOND TRAILER 2 3 2 1 4 HYDRAULIC AND PNEUMATIC SYSTEMS 2 4 2 1 5 LOADING AND UNLOADING 2 5 2 1 6 TRANSPORTING THE MACHINE 2 7 2 1 7 TYRES 2 10 2 1 8 MA...

Page 8: ...FTER DELIVERY 4 2 4 1 2 PREPARING THE TRAILER FOR THE FIRST HITCHING TO TRACTOR 4 3 4 2 HITCHING AND UNHITCHING THE TRAILER FROM TRACTOR 4 4 4 3 HITCHING AND UNHITCHING THE SECOND TRAILER 4 7 4 4 LOADING AND SECURING LOAD 4 9 4 4 1 GENERAL INFORMATION ABOUT LOADING 4 9 4 5 TRANSPORTING LOAD 4 16 4 6 UNLOADING 4 18 4 7 OPERATION OF SIDE WALL PULL OFF MECHANISM 4 22 4 8 PROPER USE AND MAINTENANCE OF...

Page 9: ...5 3 1 PRELIMINARY INFORMATION 5 16 5 3 2 CHECKING AIR TIGHTNESS AND VISUAL INSPECTION OF PNEUMATIC SYSTEM 5 17 5 3 3 CLEANING THE AIR FILTERS 5 19 5 3 4 DRAINING WATER FROM AIR TANK 5 20 5 3 5 CLEANING THE DRAIN VALVE 5 21 5 3 6 CLEANING AND MAINTAINING PNEUMATIC CONDUIT CONNECTIONS AND PNEUMATIC SOCKETS 5 22 5 3 7 REPLACEMENT OF PNEUMATIC CONDUIT 5 22 5 4 HYDRAULIC SYSTEM MAINTENANCE 5 23 5 4 1 P...

Page 10: ... 8 CLEANING THE TRAILER 5 33 5 9 STORAGE 5 35 5 10 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5 36 5 11 INSTALLATION AND DISASSEMBLY OF THE FRAME AND TARPAULIN COVER 5 37 5 12 INSTALLATION AND DISMOUNTING OF WALL EXTENSIONS 5 39 5 13 ADJUSTMENT OF DRAWBAR POSITION 5 40 5 14 TROUBLESHOOTING 5 41 ...

Page 11: ...SECTION 1 BASIC INFORMATION ...

Page 12: ... FIGURE 1 1 Location of the data plate and serial number 1 data plate 2 serial number The trailer is marked with the data plate 1 and the factory number 2 located on a gold painted rectangle The serial number and data plate are on the beam of the trailer s upper frame Fig 1 1 ...

Page 13: ... Markings on data plate ITEM MARKING A General description and purpose B Symbol type of trailer C Year of manufacture D Seventeen digit vehicle identification number VIN E Official certificate number F Tare weight G Maximum gross weight H Carrying capacity I Maximum hitch load not applicable J Permissible front axle load K Permissible rear axle load 1 1 2 AXLE IDENTIFICATION The factory number of ...

Page 14: ...f ordering a replacement part or in the case of the appearance of problems it is often essential to give the factory numbers of parts or the VIN number of the trailer therefore it is recommended that these numbers are inscribed in the spaces below VIN S Z B 6 1 0 0 X X X FRONT AXLE FACTORY NUMBER AND TYPE REAR AXLE FACTORY NUMBER AND TYPE ...

Page 15: ...T transport people animals hazardous materials chemically aggressive loads that will corrode the construction elements of the trailer causing corrosion of steel destruction of paint coat dissolving plastic elements and destruction of rubber elements etc transport incorrectly secured load which during travel may cause contamination of the road and natural environment transport incorrectly secured l...

Page 16: ...and adjustment plans comply with general safety regulations while working prevent accidents comply with the road traffic regulations and transport regulations in force in a given country in which the trailer is used carefully read the Operator s Manual and comply with its recommendations only hitch the trailer to an agricultural tractor which fulfils all the requirements made by the trailer s Manu...

Page 17: ...bar kPa according to ISO 1728 according to ISO 1728 5 8 580 8 800 Hydraulic tipper system Hydraulic oil Maximum system pressure Oil demand bar MPa l L HL 32 Lotos 1 160 16 18 Electrical system Electrical system voltage Connection socket V 12 7 pole compliant with ISO 1724 Required tractor hitch Type Upper transport hitch Other requirements Minimum tractor power kW hp 57 3 78 1 use of other oil is ...

Page 18: ...e conduit pneumatic system bar kPa bar kPa coupler compliant with ISO 1728 coupler compliant with ISO 1728 5 8 580 8 800 Hydraulic tipper system Hydraulic oil Maximum system pressure bar MPa L HL 32 Lotos 1 160 16 Electrical system Electrical system voltage Connection socket V 12 7 pole compliant with ISO 1724 Trailer s drawbar Diameter of drawbar eye mm 40 1 use of other oil is permitted on condi...

Page 19: ...tching eye 40 mm Rear hitch Slow moving vehicle warning sign Warning reflective triangle Frame with tarpaulin cover Set of 600 middle extensions Chute Fenced platform Some standard equipment elements which were listed in table 1 5 may not be present in the delivered trailer This allows the possibility of ordering new machines with a different set of optional equipment replacing standard equipment ...

Page 20: ...ing parts sub assemblies drawbar hitching eye pneumatic system connector filters tyres brake shoes bulbs and LED lamps seals bearings The warranty service only applies to factory defects and mechanical damage that is not due to the user s fault In the event of damage arising from mechanical damage which is the user s fault road accidents incorrect use adjustment or maintenance use of the trailer f...

Page 21: ...ra equipment The trailer is delivered to the user either transported on a vehicle or after being attached to a tractor independently trailer towed with a tractor 1 5 1 TRANSPORT ON VEHICLE Loading and unloading of trailer from vehicle shall be conducted using loading ramp with the aid of an agricultural tractor During work adhere to the general principles of occupational health and safety OHS appl...

Page 22: ...n with regard to the transport vehicle The securing elements must be selected according to the guidelines of the Manufacturer of these elements In case of doubt apply a greater number of securing straps in order to immobilise the trailer If necessary sharp edges of trailer should be protected at the same time protecting the securing straps from breaking during transport ATTENTION When being road t...

Page 23: ...e of the trailer the user must read the trailer Operator s Manual and adhere to the recommendations contained therein Independent transport involves towing the trailer with own agricultural tractor to destination During transport adjust travel speed to the prevailing road conditions but do not exceed the maximum design speed ATTENTION Before transporting independently the tractor driver must caref...

Page 24: ...s Remaining oil should be collected using sorbents or by mixing the oil with sand sawdust or other absorbent materials The oil pollution once gathered up should be kept in a sealed marked hydrocarbon resistant container The container should be kept away from heat sources flammable materials and food DANGER Used hydraulic oil or gathered remains mixed with absorbent material should be stored in a p...

Page 25: ...ely in the pneumatic braking system e g using air tank drain valve DANGER During dismantling use the appropriate tools equipment overhead travelling crane crane or hoist etc and use personal protection equipment i e protective clothing footwear gloves and eye protection etc Avoid contact of skin with oil Do not allow used hydraulic oil to spill Worn out or damaged parts that cannot be reclaimed sh...

Page 26: ...Pronar PT610 SECTION 1 1 16 ...

Page 27: ...SECTION 2 SAFETY ADVICE ...

Page 28: ...dangerous to your health Be aware of the residual risk Use caution when operating this machine and follow all relevant safety instructions The machine must never be used by persons who are not authorised to drive agricultural tractors including children and people under the influence of alcohol drugs or other abusive substances Non compliance with the safety rules of this Operator s Manual can be ...

Page 29: ...ring hitching only use the upper transport hitch of the tractor After completed hitching of the machines check that the hitch is properly secured Carefully read the tractor Operator s Manual If the tractor is equipped with an automatic hitch make certain that the coupling operation is completed Be especially careful when hitching the machine When hitching there must be nobody between the trailer a...

Page 30: ... angle of the load box when tipped to the sides and to the rear The length of the control cable controlling this valve is factory adjusted by the Manufacturer and must not be changed when the trailer is used In the event of malfunction of the hydraulic or pneumatic system do not use the trailer until the malfunction is corrected When connecting the hydraulic conduits to the tractor make sure that ...

Page 31: ...porting people animals or hazardous materials The load must be arranged in such a way that it does not threaten the stability of the trailer and does not hinder driving The arrangement of the load may not cause an overload on the axle of the trailer Incorrect load distribution and overloading the machine may cause the trailer to tip over or cause damage to its components Do NOT climb on load box d...

Page 32: ...ct which prevented the load from pouring During winter particular attention must be paid to loads which may freeze during transport When tipping the load box with frozen load the trailer may become unstable and tip over Do NOT raise the load box if there is any danger whatsoever that the box will tip over Do NOT tip the loaded load box when the sides are closed Do NOT jerk the trailer forwards if ...

Page 33: ... which the trailer is used Do not exceed the permitted speed arising from road conditions and design limitations Adjust travel speed to the prevailing road conditions trailer load and road traffic regulations limits The machine must NOT be left unsecured When not connected to the tractor the trailer must be immobilised with parking brake and protected against rolling with chocks or other objects w...

Page 34: ...l systems Before driving off check that the parking brake is released the braking force regulator is positioned in the proper position applies to pneumatic systems with manual three position regulator The trailer is designed to operate on slopes up to 80 Driving trailer across ground with steeper slopes may cause the trailer to tip over as a result of loss of stability Prolonged driving across ste...

Page 35: ...arning sign should be placed on the trailer s rear load box wall figure 2 2 The triangle warning sign should be attached using the specifically prepared holder 2 riveted to the rear wall of the load box Load must be uniformly distributed and it must not obstruct visibility or hinder driving The load must be secured so that it cannot move or fall over During reversing one should use the assistance ...

Page 36: ...ts after the first use of trailer after the first travel under load and then every 6 months of use or every 25 000 km In the event of intensive work check the nut tightening at least every100 km The inspection should be repeated individually if a wheel has been removed from the wheel axle Avoid potholes sudden manoeuvres or high speeds when turning Check the tyre pressure regularly Air pressure in...

Page 37: ...n of nut and bolt connections in particular connections of drawbar eye with drawbar and wheel nuts Before beginning work which requires raising load box it must be emptied Load box should be tipped to the rear and secured against accidental dropping with the aid of load box support The trailer must at this time be hitched to the tractor and secured with chocks and parking brake Before beginning re...

Page 38: ... covered with non flammable material before commencing welding work Before beginning work prepare a CO2 or foam extinguisher In the event of work requiring the trailer to be raised use properly certified hydraulic or mechanical lifts for this purpose After lifting the machine stable and durable supports must also be used Work must not be carried out under a trailer which has only been raised with ...

Page 39: ...during work not maintaining safe distance during loading or unloading of trailer operation of the trailer by persons under the influence of alcohol making modifications to the machine without the consent of the Manufacturer cleaning maintenance and technical checks of the trailer presence of persons or animals in areas invisible from the driver s position The residual risk can be kept to a minimum...

Page 40: ...obliged to take care that notices and warning and information symbols located on the trailer are clear and legible In the event of their destruction they must be replaced with new ones Safety decals are available from your PRONAR dealer or directly from PRONAR customer service New assemblies changed during repair must be labelled once again with the appropriate safety signs During trailer cleaning...

Page 41: ...sed persons do not have access to the tractor cab Before climbing onto the trailer switch off tractor s engine and remove key from ignition Caution Danger of electric shock Keep a safe distance from overhead electric power lines during unloading Danger of crushing Do NOT perform any maintenance or repairs on the load box that is loaded raised or not supported ...

Page 42: ...trailer according to the recommendations in the Operator s Manual Conduit supplying hydraulic brake system Conduit supplying hydraulic tipping system Trailer carrying capacity Positions of control valve controlling work of hydraulic tipping system 1 or 2 trailers Trailer coupling information exclusively with upper transport hitch Air pressure in the tyres 1 ...

Page 43: ...AL MEANING Manufacturer s website 1 pressure value should be adapted to tyres Numbers in the Item column correspond to labels in figure 2 3 Decals items 9 and 10 are placed on hydraulic conduits Decal 12 is placed near the hydraulic valve ...

Page 44: ...Pronar PT610 SECTION 2 2 18 FIGURE 2 3 Locations of information and warning decals ...

Page 45: ...SECTION 3 DESIGN AND OPERATION ...

Page 46: ...m mm mm 6 720 2 550 2 520 1 900 4 545 2 420 600 600 Technical specification Cargo capacity Load surface Lift of load surface Load box tipping angle to the rear to the sides m3 m2 mm 13 2 11 1 270 47 47 Weight and carrying capacity Tare weight Maximum gross weight Maximum carrying capacity kg kg kg 3 900 14 200 10 300 Other information Power demand Electrical system voltage Maximum design speed Noi...

Page 47: ...frame with the lower frame are replaced in the correct sockets At the rear of the chassis there is a bolted lights support beams 8 which primarily holds electrical fittings Rear hitch 16 can be fitted above the lights support beam as optional equipment The hitch is designed for coupling a second two axle trailer A pin with diameter of 33 mm is suitable for connecting with drawbar eye of 40 mm The ...

Page 48: ...r chassis 1 lower frame 2 tipping ram cylinder socket 3 rear beam 4 axle 5 turntable frame 6 drawbar 7 spring catch 8 lighting support beam 9 front beam 10 parking brake 11 taper leaf spring 12 suspension spring pins 13 spring 14 load box support ...

Page 49: ...es 8 of side housing In the lower part they are locked by means of securing hooks on left and right sides of the upper frame 1 The rear wall 5 is mounted in the rear stake locks and is locked by means of securing hooks located in the rear part of the upper frame Closing and opening of the side walls is implemented by means of two levers 7 located on the front beam of the upper frame Locking and op...

Page 50: ...E 3 2 Load box 1 upper frame 2 side wall 3 set of wall extensions 4 front wall 5 rear wall 6 frame 7 side wall closing lever 8 rear wall stake 9 rear wall extension stake 10 upper hinge 11 ladder 12 fenced platform 13 tarpaulin cover ...

Page 51: ...osition and also during transport the slide must be secured by tightening the locking screw 4 A chute for the trailer may be supplied as additional equipment 2 3 2 3 MAIN BRAKE The trailer is equipped with one of four types of main brake double conduit pneumatic brake system with an automatic regulator figure 3 4 double conduit pneumatic brake system with a manual three position regulator figure 3...

Page 52: ...th automatic regulator 1 air tank 2 control valve 3 automatic braking force regulator 4 pneumatic ram cylinder 5 line connector red 6 line connector yellow 7 air filter 8 air tank control connector 9 pneumatic ram cylinder control connector 10 relay valve 11 drain valve 12 socket red 13 socket yellow ...

Page 53: ...atic braking system 1 air tank 2 control valve 3 braking force regulator 4 pneumatic cylinder 5 conduit connector red 6 conduit connector yellow 7 air filter 8 air tank control connector 9 pneumatic cylinder control connector 10 drain valve 11 socket red 12 socket yellow 13 relay valve ...

Page 54: ...nector 9 drain valve 10 socket black The main pneumatic brake is activated from the tractor driver s cab by depressing the brake pedal The function of the control valve 2 figure 3 4 3 5 and 3 6 is to activate the trailer s brakes simultaneously with the tractor s brakes Furthermore in case of an inadvertent disconnection of the conduit between the trailer and the tractor the control valve will aut...

Page 55: ...ion lever A NO LOAD position B HALF LOAD position C FULL LOAD position Three step braking force regulator 2 figure 3 7 adjusts braking force depending on setting Switching to a suitable working mode is done manually by the machine operator using the lever 4 prior to moving off Three working positions are available A no load B half load and C full load 3 2 4 HYDRAULIC TIPPING SYSTEM Hydraulic tippi...

Page 56: ...valve 3 cut off valve 4 quick coupler 5 socket 6 control cable 7 guide roller 8 9 information decal The trailer system consists of two independent circuits circuit A to supply the trailer s hydraulic cylinder circuit B to supply of the second trailer s hydraulic ram cylinder if two trailers are hitched to the tractor ...

Page 57: ...rol cable 6 controlling this valve is factory adjusted by the Manufacturer and must not be changed when the trailer is used TIP The hydraulic system of the trailer is filled with L HL32 Lotos hydraulic oil 3 2 5 PARKING BRAKE The parking brake is used for immobilising trailer while standing motionless Steel cable 3 routed through guide rollers 5 is connected with expanded levers of rear axle 2 Bra...

Page 58: ...ke cable L 2 200 mm 4 handbrake cable L 900 mm 5 brake pulley block 6 cable roller 3 2 6 LIGHTING SYSTEM The trailer electrical system is designed for supply from direct current source of 12 V Connection of the trailer electrical system with the tractor should be made through an appropriate connection lead ...

Page 59: ...onents and reflective lights 1 7 pin socket 2 front parking light 3 side parking light 4 white front reflector 5 license plate light 6 rear left clearance light 7 rear right clearance light 8 rear left lamp assembly 9 rear right lamp assembly 10 rear triangular reflector ...

Page 60: ...Pronar PT610 SECTION 3 3 16 FIGURE 3 11 Electrical system diagram Marking according to table 3 2 3 3 and 3 4 ...

Page 61: ...ght OTL Left license plate light PP Front right parking light PL Front left parking light OBP Right side clearance lamp OBL Left side clearance lamp TOL Rear left clearance light TOP Rear right clearance light TABLE 3 3 Marking of connections of GX7 and GT sockets MARKING FUNCTION 31 Ground Power supply 12V not used L Left indicator 54 STOP light 58L Rear left parking light 58R Rear right parking ...

Page 62: ...Pronar PT610 SECTION 3 3 18 TABLE 3 4 Lead colour marking MARKING COLOUR B White C Black K Red N Blue P Orange T Green C T Black and green R Pink ...

Page 63: ...SECTION 4 CORRECT USE ...

Page 64: ...y read this Operator s Manual and observe all recommendations understand the design and the principle of machine operation ATTENTION Before hitching to tractor and using the trailer the user must carefully read this Operator s Manual and observe all recommendations External inspection Check completeness of machine standard and optional equipment Check condition of protective paint coat Inspect tra...

Page 65: ...ood technical condition it can be connected to tractor Start the tractor check all systems and conduct test run of trailer without load no load in load box It is recommended that the inspection is conducted by two people one of which should always remain in the tractor cab Test drive should be conducted according to the sequence shown below Connect the trailer to appropriate hitch on agricultural ...

Page 66: ...never be used by persons who are not authorised to drive agricultural tractors including children and people under the influence of alcohol or other drugs Non compliance with the safety rules of this Operator s Manual can be dangerous to the health and life of the operator and others After completion of test drive check tightness of wheel nuts 4 2 HITCHING AND UNHITCHING THE TRAILER FROM TRACTOR E...

Page 67: ...uit marked red with red socket in tractor Connect pneumatic system conduits applies to single conduit pneumatic system Connect pneumatic conduit marked black with black socket in tractor Connect hydraulic tipping system conduits Hydraulic tipping system conduit is marked with information decal 10 table 2 1 Connect main lead supplying electrical lighting system DANGER When hitching there must be no...

Page 68: ...transport hitch connection sockets for braking hydraulic and electrical systems and hydraulic oil in both machines is the same type and may be mixed When hitching is completed secure the electrical leads and hydraulic and braking system conduits in such a way that they do not become entangled in tractor s moving parts and are not at the risk of breaking or being severed when making turns Unhitchin...

Page 69: ...r may only be connected if it is a machine built on a dual axle chassis and if it fulfils all the requirements specified in section 1 Hitching the second trailer to the tractor trailer unit requires experience in driving an agricultural tractor with a trailer While hitching the second trailer it is recommended to use the help of another person to guide the tractor driver DANGER When hitching there...

Page 70: ...re that the hitching operation was completed and the second trailer drawbar is secured Connect conduits of pneumatic hydraulic and electrical systems according to instructions contained in section 4 2 FIGURE 4 1 Coupling second trailer 1 rear trailer hitch 2 lifting handle for the automatic hitch pin 3 hitch pin 4 second trailer drawbar ...

Page 71: ...Loading should only take place when trailer is placed on flat level surface and hitched to tractor If the trailer is equipped with tarpaulin cover it should be rolled Regardless of the type of load carried the user is obliged to secure it in such a manner that the load is unable to spread and cause contamination of the road If this is impossible do NOT transport this type of load Materials which i...

Page 72: ...ts must not be stacked in layers TABLE 4 1 Guideline weights by volume of selected materials TYPE OF MATERIAL WEIGHT BY VOLUME kg m3 Root crops raw potatoes steamed crushed potatoes dried potatoes sugar beet roots fodder beet roots 700 820 850 950 130 150 560 720 500 700 Organic fertilisers old manure mature manure fresh manure compost dry peat 700 800 800 900 700 750 950 1 100 500 600 Mineral fer...

Page 73: ...ath hay in gathering trailer dry wilted wilted cut hay dry baled hay wilted baled hay stored dry hay stored cut hay clover lucerne wilted in the swath clover lucerne cut wilted on trailer clover lucerne wilted on gathering trailer dry stored clover cut dry stored clover dry straw in round bales damp straw in round bales cut damp straw in bulk trailer cut dry straw in bulk trailer cut dry straw in ...

Page 74: ...50 20 25 35 75 60 100 28 35 150 400 120 270 140 160 350 400 180 250 Concentrated feeds and mixed feeds stored chaff pressed cake milled dry feed mixed feeds mineral mixtures ground oats wet sugar beet pulp pressed sugar beet pulp dry sugar beet pulp bran bone meal pasture salt molasses silage pit silo hay silage tower silo 200 225 880 1 000 170 185 450 650 1 100 1 300 380 410 830 1 000 750 800 350...

Page 75: ...e carried out by a person experienced in this type of work and having appropriate authorisation for operating equipment if required ATTENTION The trailer is also designed for transport of harvested crops and agricultural products volumetric or loose It is permissible to transport other loads timber building materials packed loads on the condition of securing the load box against damage abrasion of...

Page 76: ...ht of the trailer may exceed the permissible vehicle gross weight Some bulk loads e g building materials such as gravel or slag may cause more rapid damage to paintwork Loads of pieces or solid lumps Loads of pieces or solid lumps are generally hard materials of significantly greater dimensions than bulk loads stones coal bricks and ballast These materials without prior preparation of the load box...

Page 77: ...nd securing of the load Remember that higher loading has a negative effect on trailer stability Loads in packaging Loads transported in packaging boxes sacks must be laid closely side by side beginning from the front side of the trailer If it is essential to lay several layers particular groups should be stacked alternately in block system The load must be laid tightly together and on the whole su...

Page 78: ...ort The load must be arranged in such a way that it does not threaten the stability of the trailer and does not hinder driving Ensure that during unloading loading or raising the load box nobody is near the trailer Before tipping load box ensure that there is visibility and make certain that there are no bystanders The arrangement of the load may not cause an overload on the axle system or hitch s...

Page 79: ...ning triangle according to traffic regulations When driving on public roads the trailer must be marked with a slow moving vehicle warning sign attached to the rear wall of load box if the trailer is the last vehicle in the group While driving on public roads the trailer must be fitted with a certified or authorised reflective warning triangle When driving comply with all road traffic regulations i...

Page 80: ...rrain and adjust driving speed to road conditions slow down early enough when turning The trailer is designed to operate on slopes up to 80 Driving trailer across ground with steeper slopes may cause the trailer to tip over as a result of loss of stability Prolonged driving across steep ground may lead to loss of braking efficiency 4 6 UNLOADING The trailer is equipped with hydraulic tipping syste...

Page 81: ...of sides and or extensions and side wall or rear wall locks or open rear chute sliding gate depending on the direction in which unloading should take place During opening exercise caution because the load may exert great pressure on the sides When you open wall locks do NOT stand within the reach of the wall and the unloaded materials Place the control lever controlling the hydraulic tipping syste...

Page 82: ...r is hitched it should be unloaded only when the load box of the first trailer has been lowered and the hydraulic tipping system control lever is placed in position 2 tipping of the second trailer DANGER Unloading of trailer may only take place when the machine is positioned on level and hard surface and connected to tractor Tractor and trailer must be placed to drive forwards Use only original pi...

Page 83: ... the bolt interlocking slide gate 4 open the slide as required and lock again using the bolt When unloading through the chute do not open wall locks or wall extension locks and tipping of the load box must be done very slowly and without jerking Raising the load box quickly will exert large pressure on the rear part of the load box due to displacement of the carried material and could compromise t...

Page 84: ...d box is raised 4 7 OPERATION OF SIDE WALL PULL OFF MECHANISM As standard the trailer is equipped with side pull off mechanism Individual components are amounted to a front and side walls Mechanism is designed to provide support for closing or opening of side walls The force which is used for these operations is much smaller than the one to be used in trailers not equipped with this mechanism Open...

Page 85: ...from side wall bolt Replace washers and cotter pin in side wall bolt Open the side wall by means of the closure lever 7 FIGURE 4 5 Side pull off mechanism 1 spring 2 lug 3 washer 4 cotter pin 5 securing flat bar 6 side wall lock closure lever 7 side wall closure lever ...

Page 86: ...has been removed from the wheel axle Regularly check and maintain correct air pressure in tyres according to Operator s Manual especially if trailer is not used for a longer period Air pressure in tyres should be also checked during the whole day of intensive work Please note that higher temperatures could raise tyre pressure by as much as 1 bar At high temperatures and pressure reduce load or spe...

Page 87: ...SECTION 5 MAINTENANCE ...

Page 88: ...hich are not regarded as possible for the trailer operator to perform the user shall invalidate the warranty 5 2 SERVICING BRAKES AND AXLES 5 2 1 PRELIMINARY INFORMATION Work connected with the repair change or regeneration of axle and brakes elements should be entrusted to specialist establishments having the appropriate technology and qualifications for this type of work The responsibilities of ...

Page 89: ...iler to tractor and place chocks under rear trailer wheel Engage and release in turn the main brake and then the trailer parking brake Main brake and parking brake should be engaged and released without great resistance and severity Check fixing of cylinder and return springs Check cylinder movement and correct return of piston to start position The help of a second person is required who shall en...

Page 90: ... thickness of brake shoe linings is 2 mm Check brake shoe linings for wear through the inspection opening 2 see Figure 5 1 Check brake shoe linings for wear every 3 months if brakes overheat if brake cylinder piston stroke is significantly longer if there are unusual noises from the drum of wheel axle FIGURE 5 1 Checking brake shoe linings 1 wheel axle drum 2 brake shoe linings for wear inspection...

Page 91: ...actor to drive straight forward front trailer axle may not be turned Place chocks under trailer rear wheel Ensure that trailer shall not move during inspection Raise the wheel opposite to the side where chocks are placed The lifting jack should be placed between U bolts 2 figure 5 2 securing axle 1 to shock absorber leaf springs or as near as possible to leaf spring mounting Recommended fulcrum is...

Page 92: ...ch an event the bearing together with sealing ring should be replaced with new parts or cleaned and greased again During inspection of bearings ensure that possibly detected slackness comes from the bearing and not from the suspension system e g slackness of leaf spring pins etc TIP If hub cover is damaged or missing contamination and dampness enter the hub which causes significantly faster wear o...

Page 93: ...provided in section 5 2 4 Adjustment of slackness of wheel axle bearing Take off hub cover 1 figure 5 3 Take out cotter pin 3 securing castellated nut 2 Tighten castellated nut in order to eliminate slackness Wheel should rotate with insignificant resistance Undo nut not less than 1 3 rotation to align the nearest thread groove with the opening in wheel axle pin Wheel should rotate without excessi...

Page 94: ...in brake drum Adjustment of bearing slackness may only be conducted when the trailer is hitched to tractor and the load box is empty TIP If the wheel is dismounted bearing slackness is easy to check and adjust 5 2 6 MOUNTING AND DISMOUNTING WHEEL INSPECTION OF WHEEL NUT TIGHTENING Dismounting wheel Immobilise trailer with parking brake Place chocks under trailer rear wheel Ensure that trailer shal...

Page 95: ...he trailer tighten nuts according to recommended torque and given sequence TIP Wheel nuts should be tightened using the torque of 450 Nm M22x1 5 nuts Tightening nuts Nuts should be tightened gradually diagonally in several stages until obtaining the required tightening torque using a torque spanner If a torque spanner is not available one may use an ordinary spanner The arm of the spanner L figure...

Page 96: ...intensive work check the nut tightening at least every 100 km The above actions should be repeated individually if a wheel has been removed from the wheel axle ATTENTION Wheel nuts must not be tightened with impact wrench because of danger of exceeding permissible tightening torque the consequence of which may be breaking the connection thread or breaking off the hub pin The greatest precision is ...

Page 97: ...TIP Tyre pressure values are specified in information decal placed on wheel or on upper frame above trailer wheel DANGER Damaged tyres or wheels may be the cause of a serious accident While checking pressure pay attention to technical condition of wheels and tyres Look carefully at tyre sides and check the condition of tread In case of mechanical damage consult the nearest tyre service and check w...

Page 98: ...ustment must be made when piston rod stroke amounts to 2 3 of maximum stroke expansion levers are not set in parallel to each other during braking repairs are made to braking system Required maintenance actions Dismount cylinder fork mounted on expander arm 1 Dismantle expansion ring 4 and washer 3 Mark position of expander arm 1 with regard to the shaft 2 Dismantle arm and set it in the appropria...

Page 99: ...1 should be moved by one notch in chosen direction If the extent of cylinder action is still incorrect move the lever again After proper brake adjustment at full braking the expander arms should create the angle o 900 with the cylinder piston and the stroke should amount to approximately half the length of the total stroke of the piston After brake release expander arms may not be supported on any...

Page 100: ... axle The mounting position is selected by the Manufacturer and may not be changed 5 2 9 REPLACEMENT OF PARKING BRAKE CABLE AND ADJUSTMENT OF CABLE TENSION Proper operation of the parking brake is dependent on the effectiveness of the rear axle brake and the correct brake cable tension FIGURE 5 6 Adjustment of parking brake cable tension 1 brake crank mechanism 2 hand brake cable L 900 mm 3 hand b...

Page 101: ...f the brake crank mechanism 1 Dismantle shackles 4 remove bolt and guiding roller of pulley block 7 Remove bolts from pulley block 7 and brake crank mechanism 1 Loosen nuts 6 of cable clamps 5 on cables 2 and 3 Pull out both cables Lubricate parking brake mechanism and pins of cable guide rollers Install new cables 2 and 3 Parking brake cables must be fitted carefully Thimbles and three clamps mus...

Page 102: ...kwise Loosen nut 6 of cable clamps 5 of parking cable 2 Tighten cable and tighten clamps Length of parking brake cable should be so selected that at total release of working and parking brake the pulley block would be loose and hanging by 1 2 cm compared to fully tensioned cables Checking and or adjustment of parking brake every 12 months if needed 5 3 PNEUMATIC SYSTEM MAINTENANCE 5 3 1 PRELIMINAR...

Page 103: ...pneumatic conduit DANGER Do NOT use the trailer when brake system is unreliable 5 3 2 CHECKING AIR TIGHTNESS AND VISUAL INSPECTION OF PNEUMATIC SYSTEM Checking air tightness of pneumatic system Hitch trailer to tractor Immobilise tractor and trailer with parking brake Place chocks under trailer rear wheel Start tractor in order to supplement air in trailer brake system tank Check the system pressu...

Page 104: ...hould be replaced or repaired If leaks appear at connections then tighten the connections If air continues to escape replace connection components or seals with new ones Check system tightness after travelling the first 1 000 km each time after making repairs or changing system components annually Visual inspection of the system During tightness inspection attention should additionally be given to...

Page 105: ...ess they are mechanically damaged FIGURE 5 8 Air filter 1 securing slide lock 2 air filter cover DANGER Before proceeding to dismantle filter reduce pressure in supply conduit While dismounting the slide lock hold the cover with the other hand Stand away from filter cover vertical direction Required maintenance actions Reduce pressure in supply conduit Pressure in conduit can be reduced by pressin...

Page 106: ...lter body should be carefully cleaned and blown through with compressed air Assembly should be done in reverse order Cleaning the air filter filters every 3 months of use 5 3 4 DRAINING WATER FROM AIR TANK FIGURE 5 9 Draining water from air tank 1 drain valve 2 air tank Required maintenance actions Open drain valve 1 placed in lower part of tank 2 tank is placed in rear part of turntable frame ...

Page 107: ...t is damaged see section 5 3 5 Draining water from air tank after each week of use 5 3 5 CLEANING THE DRAIN VALVE DANGER Release air from the air tank before dismantling drain valve Required maintenance actions Completely reduce pressure in air tank Reduction of pressure in tank is achieved by tilting the drain valve stem Unscrew valve Clean the valve blow it with compressed air Change copper seal...

Page 108: ...o preserve the seal with special preparations e g silicon grease for rubber elements Each time before hitching the machine inspect technical condition and cleanness of connectors and sockets in tractor If necessary clean or repair tractor sockets Inspecting trailer connections connection should be inspected every time before connecting trailer to tractor or second trailer 5 3 7 REPLACEMENT OF PNEU...

Page 109: ...DRAULIC SYSTEM MAINTENANCE 5 4 1 PRELIMINARY INFORMATION Work connected with the repair change or regeneration of hydraulic system components tipping cylinder valves etc should be entrusted to specialist establishments having the appropriate technology and qualifications for this type of work The duties of the operator connected with the hydraulic system maintenance include checking tightness and ...

Page 110: ...ractor brake pedal several times If trailer is equipped with hydraulic brake system Check hydraulic cylinders and conduits for tightness If leaks appear at connections then tighten the connections If oil leak is detected on hydraulic cylinder body ascertain origin of leak Inspect seals when hydraulic cylinder is completely extended Minimum leaks are permissible with symptoms of sweating however in...

Page 111: ...urfaces etc Inspection of hydraulic couplers and sockets each time before connecting trailer to tractor or before connecting the second trailer 5 4 4 REPLACEMENT OF HYDRAULIC CONDUITS Rubber hydraulic conduits must be replaced every 4 years regardless of their technical condition This should be done in specialised workshops Replacement of hydraulic conduits every 4 years 5 5 MAINTENANCE OF ELECTRI...

Page 112: ...heck completeness and technical condition of trailer lights Check completeness of all reflectors Check correct mounting of the slow moving vehicle warning sign holder Before driving on to public road check that the tractor is equipped with a warning reflective triangle Checking technical condition of electrical system each time while connecting the trailer TIP Before driving off make certain that ...

Page 113: ...te light LT 120 C5W SV8 5 1 unit 2 Left clearance lamp 127 022 00 00 R5W 1 pc 1 Right clearance lamp 127 023 00 00 R5W 1 pc 1 Front parking light LO 110PP C5W SV8 5 1 unit 2 5 6 TRAILER LUBRICATION TABLE 5 4 Trailer lubrication schedule ITEM LUBRICATION POINT NUMBER OF LUBRICATION POINTS TYPE OF GREASE FREQUENCY 1 Hub bearing 4 A 24M 2 Drawbar eye 1 B 14D 3 Turntable 2 A 24M 4 Expander shaft sleev...

Page 114: ...M 10 Front wall locking mechanism 2 A 6M 11 Leaf spring sliding surfaces 4 A 3M 12 Absorber spring pins 4 A 3M 13 Drawbar pins 2 A 3M 14 Articulated joints and sockets for installation of load box 4 B 2M 15 Upper hinge 12 A 1M 16 Wall pins and locks 12 A 1M 17 Back wall locking mechanism 1 A 6M 18 Rear hitch mechanism 1 A 3M 19 Parking brake mechanism 1 1 A 6M 20 Parking brake guide roller pins 1 ...

Page 115: ...s very thin layer of lithium or lime alkali grease For this purpose silicone aerosol preparation for lubricating guides locks etc see table can be also used Sliding surface of leaf spring and leaf spring pin should be lubricated according to recommendations contained in table 5 4 Parts to be lubricated with machine oil should be wiped with dry clean cloth and then a small quantity of oil should be...

Page 116: ...Pronar PT610 SECTION 5 5 30 Empty grease or oil containers should be disposed of according to the recommendations of the lubricant Manufacturer FIGURE 5 11 Trailer s lubrication points part 1 ...

Page 117: ...SECTION 5 Pronar PT610 5 31 FIGURE 5 12 Trailer s lubrication points part 2 ...

Page 118: ...h the system with the appropriate preparation then comply with these recommendations Attention should be given so that chemical substances used for this purpose do not damage the materials of the hydraulic system During normal trailer use change of hydraulic oil is not necessary but if required this operation should be entrusted to a specialist service point Because of its composition the oil is n...

Page 119: ...te disposal procedure used containers contaminated rags etc Information leaflet material safety data sheet should be kept together with grease 5 8 CLEANING THE TRAILER Trailer should be cleaned depending on requirements and before longer idle periods e g before winter period Wash trailer each time after unloading the material which may cause corrosion of trailer components Before using pressure wa...

Page 120: ...es which may cause damage to lacquered rubber or plastic surfaces In the event of doubt it is recommended to make a test on an unseen surface area Surfaces smeared with oil or grease should be cleaned by application of benzene or other degreasing agents and then washed with clean water with added detergent Comply with recommendations of the Manufacturer of cleaning agents Detergents should be kept...

Page 121: ... time the machine must be unloaded Trailer should be very carefully washed and dried Corroded places should be cleaned of rust degreased and protected using undercoat paint and then painted with surface paint according to colour scheme In the event of a prolonged work stoppage it is essential to lubricate all components regardless of the date of the last lubrication Wheel rims and tyres should be ...

Page 122: ... tightening torque for the most frequently used nut and bolt connections are given in table below Given values apply to non lubricated steel bolts TABLE 5 7 Tightening torque for nut and bolt connections 5 8 1 8 8 1 10 9 1 METRIC THREAD Md Nm M10 37 49 72 M12 64 85 125 M14 100 135 200 M16 160 210 310 M20 300 425 610 M24 530 730 1 050 M27 820 1 150 1 650 M30 1 050 1 450 2 100 1 resistance class acc...

Page 123: ...STALLATION AND DISASSEMBLY OF THE FRAME AND TARPAULIN COVER Tarpaulin cover can only be used together with the frame The assembly of wall extensions should be carried out with the use of appropriate platforms ladders ramps or other stable raised surfaces Particular care should be taken holding onto the trailer with one hand Work should be done with the help of another person ...

Page 124: ...ng pipe 4 rolling beam 5 tarpaulin cover 6 fastening strap 7 tarpaulin cover hook The frame structure comprises front apex 1 rear apex 2 as well as connecting pipe 3 figure 5 14 Assembly of frame and tarpaulin attach front apex 1 to the front wall extension attach rear apex 2 to the rear wall extension ...

Page 125: ...ed in reverse order DANGER Assembly and disassembly of the frame should be carried out with the use of appropriate platforms ladders or when standing on a ramp These tools must be in good condition to fully protect the persons working on them against falling Work should be performed by at least two persons Exercise particular caution 5 12 INSTALLATION AND DISMOUNTING OF WALL EXTENSIONS Extension m...

Page 126: ... ADJUSTMENT OF DRAWBAR POSITION Adjustment of drawbar position is achieved by moving the spring catch 2 in chosen direction The spring tension 1 is not changed by this operation The spring is designed solely for maintaining the set drawbar height In many upper transport hitch solutions of tractors it is possible to adjust its height to the hitch of the machine Therefore it is recommended to adjust...

Page 127: ...ckness Check slackness and adjust if needed Damaged bearings Replace bearings Noise in wheel axle hub Damaged hub parts Replace Poor efficiency of braking system Overheating of axle hubs Insufficient pressure in the system Check pressure on tractor pressure gauge wait till compressor fills tank to required pressure Damaged air compressor in tractor Repair or replace Damaged brake valve in tractor ...

Page 128: ...ydraulic pump Check tractor hydraulic pump Damaged or contaminated cylinder Check cylinder piston rod bending corrosion check cylinder for tightness cylinder piston rod seal if necessary repair or replace the cylinder Excessive cylinder load Check and reduce cylinder load if necessary Incorrect hydraulic system operation Damaged hydraulic conduits Check and ascertain that hydraulic lines are tight...

Page 129: ...NOTES ...

Page 130: ... ...

Page 131: ...ON AXLE FRONT REAR 385 55 R22 5 160F XZA2 RE 1 385 55 R22 5 TL HN 809 HA 1 385 55 R22 5 TL KLS 03 VA 1 385 65 R22 5 TL BU49 1 385 65 R22 5 TL Cargo MS 1 385 65 R22 5 TL TMP3000 1 PT610 385 65 R22 5 TL M748 1 1 wheel disc 11 75 x 22 5 ET 0 ...

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