PRONAR PRONAR PDT260 Operator'S Manual Download Page 1

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PRONAR Sp. z o.o.

17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE

tel.:

+48 085 681 63 29

+48 085 681 64 29

+48 085 681 63 81

+48 085 681 63 82

fax:

+48 085 681 63 83

+48 085 682 71 10

www.pronar.pl

OPERATOR’S MANUAL

DISC MOWER

PRONAR PDT260, PRONAR PDT260C

PRONAR PDT300, PRONAR PDT300C

PRONAR PDT340

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

ISSUE 2B-04-2012

PUBLICATION NO 284N-00000000-UM

Summary of Contents for PRONAR PDT260

Page 1: ...5 681 64 29 48 085 681 63 81 48 085 681 63 82 fax 48 085 681 63 83 48 085 682 71 10 www pronar pl OPERATOR S MANUAL DISC MOWER PRONAR PDT260 PRONAR PDT260C PRONAR PDT300 PRONAR PDT300C PRONAR PDT340 TRANSLATION OF THE ORIGINAL INSTRUCTIONS ISSUE 2B 04 2012 PUBLICATION NO 284N 00000000 UM EN ...

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Page 3: ...DISC MOWER PRONAR PDT260 PRONAR PDT260C PRONAR PDT300 PRONAR PDT300C PRONAR PDT340 MACHINE IDENTIFICATION SYMBOL TYPE PDT260 PDT 260C PDT300 PD300C PDT340 SERIAL NUMBER ...

Page 4: ...d provides indications for their further improvement This Operator s Manual is an integral part of the machine s documentation Before using the machine the user must carefully read this Operator s Manual and observe all recommendations This guarantees safe operation and ensures malfunction free work of the machine The machine is designed to meet obligatory standards documents and legal regulations...

Page 5: ...son s health or life Particularly important information and instructions the observance of which is essential are distinguished in the text by the sign and also preceded either word ATTENTION Failure to observe the instructions may lead to damage to the machine as a result of improper operation adjustment or use In order to focus the user s attention on the need to perform maintenance the relevant...

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Page 8: ...DS 1 8 1 7 WITHDRAWAL FROM USE 1 9 2 SAFETY ADVICE 2 1 2 1 BASIC SAFETY RULES 2 2 2 2 DRIVING ON PUBLIC ROADS 2 6 2 3 DESCRIPTION OF MINIMAL RISK 2 7 2 4 INFORMATION AND WARNING DECALS 2 8 3 DESIGN AND OPERATION 3 1 3 1 TECHNICAL SPECIFICATION 3 2 3 2 GENERAL DESIGN 3 4 3 3 LINKAGE 3 5 3 4 HYDRAULIC SYSTEM 3 6 3 5 DRIVE TRANSMISSION 3 7 3 6 CUTTING UNIT 3 8 3 7 SWATH CONDITIONER UNIT PDT260 PDT300...

Page 9: ...0C MOWER 4 21 4 5 7 SET THE INTENSITY OF SWATH CONDITIONING FOR THE PDT260C AND PDT300C MOWERS 4 22 4 5 8 MOWING 4 24 4 5 9 HYDRAULIC SAFETY DEVICE 4 26 4 6 DISCONNECTING FROM TRACTOR 4 26 5 MAINTENANCE 5 1 5 1 CHECKING AND REPLACING CUTTING BLADES 5 2 5 1 1 INSPECTION AND REPLACEMENT OF THE CUTTER BAR BLADES 5 2 5 1 2 INSPECTION AND REPLACEMENT SWATH CONDITIONER FLAIL BLADES PDT260C PDT300C 5 4 5...

Page 10: ...5 8 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5 18 5 9 TROUBLESHOOTING 5 20 ...

Page 11: ...SECTION 1 BASIC INFORMATION ...

Page 12: ... data plate 2 serial number PRONAR PDT260 PDT260C PDT300 PDT300C PDT 340 mowers have data plate located on the left side on the upper beam of the linkage frame figure 1 1 When buying the machine confirm that the serial number on the machine corresponds to the number indicated in the WARRANTY BOOK in the sales documents and in the OPERATOR S ...

Page 13: ...e designed to cut low stemmed green fodder grass lucerne etc on permanent grassland and on stone free cultivated fields with a level surface Swath conditioner breaks the mown stalks and also removes layer of wax from the plant which effectively accelerates the drying process Machine use for other purposes should be regarded as improper Using it as intended also involves all actions connected with ...

Page 14: ...service indicated by the Manufacturer Maintenance and repairs that can be performed by the user are described in section 5 MAINTENANCE TABLE 1 2 Agricultural tractor s requirements UNIT REQUIREMENTS Linkage Rear three point linkage Category II and III according to ISO 730 Power take off shaft PDT 260 PTO speed RPM 540 PDT 300 PTO speed RPM 1 000 PDT 340 PTO speed RPM 1 000 Number of splines on PTO...

Page 15: ...axis gears of the mower 904 01438 1 4 TERMS CONDITIONS OF WARRANTY PRONAR Sp z o o Narew guarantees the reliable operation of the machine when it is used according to its intended purpose as described in the OPERATOR S MANUAL Defects discovered during the warranty period will be removed by the Warranty Service The repair period is specified in the WARRANTY BOOK The warranty does not apply to those...

Page 16: ...osion and to have the faults rectified whether they are covered by the warranty or not For detailed Terms Conditions of Warranty please refer to the WARRANTY BOOK attached to each machine TIP Demand that the seller carefully and precisely fills out the Warranty Book and warranty repair coupons A missing date of purchase or sale point stamp may make the user ineligible for any warranty repair or re...

Page 17: ...ansport lugs 1 central connection pin 2 lifting arm lug When loading and unloading the machine comply with the general principles of workplace health and safety for reloading work Persons operating reloading equipment must have the qualifications required to operate these machines The machine should be attached to lifting equipment in places intended for this figure 1 2 i e two central connection ...

Page 18: ...e of gravity shifting upwards when loaded with the machine IMPORTANT Do NOT secure lifting slings or any types of securing elements to hydraulic cylinders Do NOT stand in the manoeuvring zone during transferring mower to other form of transport DANGER During loading mower should be set in working position and secured Support leg should be lowered and secured with a pin 1 6 ENVIRONMENTAL HAZARDS A ...

Page 19: ...system cutter bar and both intersecting axis gears Locations of drain plugs and method for draining oil are described in section 5 DANGER During dismantling personal protection equipment shall be used i e protective clothing boots gloves and protective goggles etc Avoid contact of skin with oil Do not allow used oil to spill Worn metal parts remaining after repairs and unsuited for regeneration sh...

Page 20: ...Pronar PDT260 PDT260C PDT300 PDT 300C PDT340 SECTION 1 1 10 ...

Page 21: ...SECTION 2 SAFETY ADVICE ...

Page 22: ...never be used by persons who are not authorised to drive agricultural tractors including children and people under the influence of alcohol or other drugs Non compliance with the safety rules of this Operator s Manual can be dangerous to the health and life of the operator and others The machine must not be used for purposes other than those for which it is intended Anyone who uses the machine oth...

Page 23: ...ore hitching the mower check that both machines are in good technical condition When connecting the hydraulic lines make sure that the hydraulic system is not under pressure If necessary reduce pressure in the system The machine may only be connected to the tractor by appropriately selected PTO shaft recommended by the Manufacturer The PTO shaft has markings on the casing indicating which end of t...

Page 24: ...ng the mower mounted on the three point linkage make sure there are no bystanders especially children near the machine Before starting the mower make sure that there are no bystanders especially children or animals in the danger zone an area with a radius of up to 50 m from the mower The machine operator is obliged to ensure proper visibility of the machine and the working area Before starting the...

Page 25: ...d the ignition key removed Regularly check the condition of the bolt and nut connections Regularly check the technical condition of the connections and the hydraulic lines There must not be any leaks of hydraulic oil During the warranty period any repairs may only be carried out by authorised Warranty Service In the event of any fault or damage whatsoever do not use the mower until the fault has b...

Page 26: ...Servicing and repair work should be carried out in line with the general principles of workplace health and safety In the event of injury the wound must be immediately cleaned and disinfected In the event of more serious injuries seek a doctor s advice After finishing servicing or repair work remove all tools from the machine Damaged missing or worn cutting blades must be replaced in pairs in orde...

Page 27: ...ts There is however a certain minimal risk which could lead to an accident and this is connected mainly with the actions described below using the machine for purposes other than those for which it is intended operation of the machine by persons under the influence of alcohol being between the tractor and the machine while the engine is running and when the machine is being hitched operating the m...

Page 28: ...e especially children 2 4 INFORMATION AND WARNING DECALS The mower is labelled with the information decals mentioned in table 2 1 The symbols are positioned as presented in figure 2 1 Throughout the time it is in use the user of the machine is obliged to take care that notices and warning and information symbols located on the mower are clear and legible In the event of their destruction they must...

Page 29: ...ing position 3 Thrown out objects endanger the whole body Keep a safe distance from the operating machine 4 Risk of injury to foot or leg Keep a safe distance 5 Keep a safe distance from electric power lines 6 Danger cutting elements Do NOT approach an operating machine 7 Do not touch any rotating elements until they come to a complete standstill ...

Page 30: ...o crushing space because elements may move Danger of crushing hands or fingers 10 Maximum allowable PTO shaft rotation speed is 540 rpm 11 Maximum allowable PTO shaft rotation speed is 1 000 rpm 12 Before beginning servicing or repairs switch off engine and remove key from ignition 13 Do not stand behind the tractor while lifting arm is operated ...

Page 31: ...ransport lug points marking 15 Lubrication points 16 Machine type PDT260 17 Machine type PDT300 18 Machine type PDT340 19 Machine type PDT260C 20 Machine type PDT300C 21 Note The drive chain or toothed belt drive Exercise particular caution 22 Caution Rotor Exercise particular caution ...

Page 32: ...Pronar PDT260 PDT260C PDT300 PDT 300C PDT340 SECTION 2 2 12 ...

Page 33: ...SECTION 2 Pronar PDT260 PDT260C PDT300 PDT 300C PDT340 2 13 ...

Page 34: ...Pronar PDT260 PDT260C PDT300 PDT 300C PDT340 SECTION 2 2 14 ...

Page 35: ...SECTION 3 DESIGN AND OPERATION ...

Page 36: ...Length in transport setting min max with swath conditioner PDT260C PDT300C mm 1 765 3990 1 765 4410 Width in transport setting min max mm 1 430 1 760 Width in transport setting min max with swath conditioner PDT260C PDT300C mm 1 735 1 760 Height in transport setting min max mm 1 480 3320 1 480 3740 1 480 4160 Technical specification Cutting width mm 2 600 3 000 3 400 Swath width min max mm 1 200 1...

Page 37: ...00C kW Horsepower 44 60 55 75 Maximum PTO speed RPM 540 1 000 Driveshaft torque Nm 900 Linkage II and III according to ISO 730 Number of discs item 6 7 8 Number of cutting blades item 12 14 16 Type of cutting blades twisted Dimensions of cutting blades mm 120x49x4 Ø21 Rotation speed of discs RPM 3 130 3 000 Recommended mowing speed km h 10 Noise emission level LWA dB 94 2 96 1 92 9 LWA acoustic po...

Page 38: ...3 4 3 2 GENERAL DESIGN FIG 3 1 Design of the mower 1 linkage 2 cutting unit 3 main frame 4 hydraulic system 5 drive transmission 6 swath guide 7 guards 8 interlock cable 9 support 10 key for changing cutting blades 11 swath conditioner shaft 12 swath guide ...

Page 39: ... backwards Lifting arm 2 raises the cutting unit To relieve the cutting unit springs 6 are used whose tension can be adjusted by changing the positioning of the pin 8 Using the pin 9 lifting arm can be interlocked 2 when mower is disconnected from the tractor FIG 3 2 Mower linkage 1 three point linkage frame 2 lifting arm 3 moving arm 4 three point linkage lower hitching eye pin 5 central connecti...

Page 40: ...sign 1 hydraulic lifting cylinder 2 hydraulic tipping cylinder hydraulic safety device 3 tipping cylinder interlocking valve 4 lowering cylinder interlocking valve 5 hydraulic lock 6 overflow valve 7 hydraulic quick coupling for lifting control 8 hydraulic quick coupling for tipping control 9 hydraulic lines ...

Page 41: ...orque is transmitted from PTO through a PTO shaft 1 equipped with a friction backstop overload release clutch Next torque from intersecting axis gear 3 using the shaft 2 is transmitted to the intersecting axis gear II and then through the connector 5 to the cutter bar In the version of the mower with swath conditioner the conditioner is driven by intersecting axis gear 4 through belt transmission ...

Page 42: ...tting unit of the mower comprises the cutter bar 1 on which cutting discs 2 are mounted The cutter bar is mounted to the frame with the aid of a foot 5 Two cutting blades are mounted on each of the cutting discs right or left depending on disc rotation direction Disks are equipped with knife holders 4 Rotation direction of individual discs is shown on figure 3 5 ...

Page 43: ...ng assembly supports PRONAR PDT260C and PRONAR PDT300C mower conditioning assembly consists of a shaft 1 on which flail blades 2 are fitted Swath conditioner flail blades intercept material from the cutter bar and toss it over the conditioner shaft 2 to swath guides 3 which form a swath of a specific width depending on the setting The conditioning intensity can be adjusted using the lever 6 which ...

Page 44: ...T300 PDT 300C PDT340 SECTION 3 3 10 the material is properly formed and conditioned The entire conditioning assembly is driven by the intersecting axis gear through belt transmission 4 which in turn is driven by the cutterbar ...

Page 45: ...SECTION 4 CORRECT USE ...

Page 46: ...dividual components for mechanical damage resulting from incorrect transport dents piercing bent or broken components check all the lubrication points lubricate the machine as needed according to recommendations provided in section 5 MAINTENANCE check technical condition of the hydraulic system check if cutting blades cutter bar lifting arms and safety guards are correctly installed check technica...

Page 47: ...g the mower the user must carefully read this operator s manual Careless and improper use and operation of the mower and non compliance with the recommendations given in this operator s manual is dangerous to your health The mower must never be used by persons who are not authorised to drive agricultural tractors including children and people under the influence of alcohol or other drugs Non compl...

Page 48: ... installed check if correctly installed Technical condition of cutting blades Visually inspect and if necessary replace according to section CHECKING AND REPLACING CUTTING KNIVES Check lubricating oil level in intersecting axis gears For details please refer to section DRIVE SYSTEM OPERATION Check oil level in cutter bar For details please refer to section CUTTER BAR OPERATION Technical condition ...

Page 49: ...ower can be attached to a tractor that meets the requirements contained in Table 1 1 REQUIREMENTS FOR A TRACTOR IMPORTANT Before using the mower the user must carefully read the tractor operator s manual FIG 4 1 Hitching to tractor A three point linkage arms B top link 1 lower pin 2 upper tension rod mounting pin 3 support ...

Page 50: ...s engine and prevent it from moving Connect lower pins 1 with linkage arms A and lock with the aid of cotter pins Connect top link B of tractor with pin 2 mower and lock with cotter pin Lift mower using tractor s three point linkage Raise support 3 figure 4 12 and secure with cotter pin Raise the support 2 Fig 4 15 and the supports 7 Fig 3 6 of the swath conditioner unit PDT260C and PDT300C and se...

Page 51: ...3 counter nut Lower pins 1 of the mower linkage enable spacing adjustment figure 4 2 in range 795 970 mm To change spacing of linkage pin spacing loosen counter nut 1 unscrew setting bolt 2 move pin 1 to the right or the left to obtain the required spacing block pin position with setting bolt 2 and counter nut 3 The method of adjustment of right and left pins is identical ...

Page 52: ...tions of the raising cylinder of the cutting unit lifting frame should be connected to the hydraulic circuit in so called floating section Line connections of tipping cylinder of the lifting frame should be connected to double acting hydraulic circuit DANGER Prior to connecting hydraulic system lines the user must carefully read the tractor operator s manual and observe all recommendations of the ...

Page 53: ...ACHINE FIG 4 3 Hitching to tractor A B C transport positions For transport to place of work and back raise mower on tractor three point linkage so that the lower pins are at height of not less than 500 mm above the ground Disconnect PTO shaft from tractor s PTO and place on support ...

Page 54: ...inder interlock valve 4 cylinder lock 5 tipping cylinder interlock valve I valve open 0 valve closed The mower can be set in one of three transport positions figure 4 3 To set the mower in A position Release and remove arm interlocked pin 1 figure 4 4 place it in the sleeve and secure with a cotter pin 2 Set cylinder intelock valve 3 in open position I ...

Page 55: ...ng cylinder valve 5 To set the mower in C position Lift the mower on three point linkage set valve 5 in open position I operating the cylinder swing the cutting unit backwards close tipping cylinder valve 5 In C transport position the mower can be transported only short distances at an appropriately reduced travel speed Three point linkage lower arms must be secured so that mower does not swing si...

Page 56: ...ld 2 securing pin In order to reduce the height of mower set in A and B transport positions open lateral guard 1 before raising the cutting units and lock it in this position To open the guard release and take out securing pin 2 raise lateral guards 1 secure guards open position 2 placing pin in appropriate bracket opening ...

Page 57: ... 300C PDT340 4 13 4 5 SETTING AND MOWING 4 5 1 SETTING MOWER IN WORKING POSITION FIG 4 6 setting mower in working position 1 lifting arm hydraulic cylinder interlock valve 2 tipping cylinder interlock valve 3 cylinder lock cable 4 cylinder lock ...

Page 58: ...m Release lock 4 by pulling cable 3 and by operating the tractor s hydraulic circuit lower lifting arm with cutting unit so that the cutter bar is supported freely on the ground Set tractor s hydraulic circuit in float position set tractor three point linkage at a height of approx A 400 mm figure 4 7 so that the pin is more or less in mid lock range 3 4 5 2 SETTING CUTTING HEIGHT FIG 4 7 Setting c...

Page 59: ...structions contained in it Before connection to the tractor check the technical condition of the shaft guard the completeness and condition of the protecting chains and the general technical condition of the shaft The PTO shaft which connects PTO of the tractor with the mower s intersecting axis gear is equipped with backstop overload release clutch When connecting PTO shaft its end should be term...

Page 60: ...necting of PTO shaft 1 PTO shaft backstop overload release clutch 4 5 4 STAY SPRING ADJUSTMENT Stay springs allow for three stage adjustment of cutting unit pressure exerted on the surface Depending on the type and shape of surface the pressure value may be 70 80 or 90 kg ...

Page 61: ...ocking pin 2 spring bracket 3 stay springs 4 locking pin cotter pin To adjust tension of stay springs figure 4 9 raise the lifting arms of the cutting unit to reduce spring loading remove securing cotter pin 4 and take out pin 1 set bracket accordingly 2 in order to enable insertion of pin 1 in appropriate opening A B or C secure the pin in the chosen position with cotter pin 4 ...

Page 62: ...frame are used to adjust the swath width figure 4 10 FIG 4 10 PDT260 mower swath guide adjustment 1 right swath guide 2 left swath guide 3 guide arm 4 disc 5 arm adjustment bolts 6 disc adjustment bolts 7 counter nut Suitable setting of both swaths guides allows for a stepless adjustment of swath Minimal and maximal swatch width is given in table 4 2 ...

Page 63: ...s installed on the cutting unit s support frame of PDT300 and PDT340 mowers are used to adjust the swath width figure 4 11 each swath guide has two moving discs Suitable setting of both swaths guides allows for a stepless adjustment of swath Minimal and maximal swatch width is given in table 4 2 To adjust swath guide position loosen counter nuts and adjustment bolts 8 move arm 5 as required tighte...

Page 64: ...ide adjustment 1 left swath guide 2 right swath guide 3 disc I 4 disc II 5 guide arm 6 chain 7 spacer ring 8 arm adjustment bolts 9 disc II adjustment bolts 10 bolt adjust the height of the swath guide using the spacer rings 7 insert the shaft into the arm 5 insert the bolt 10 and secure it with a nut ...

Page 65: ...uards are in place When adjusting swath guides exercise caution as there is a risk of crushing fingers with spring tensioned mechanisms 4 5 6 SET THE SWATH WIDTH OF PDT260C AND PDT300C MOWER Two swath guides installed on the conditioner unit support frame are used to adjust the swath width TABLE 4 3 The swath width for mowers with swath conditioner Mower model PDT260C PDT300C Swath width mm 1 300 ...

Page 66: ...swath blade adjustment bolt 6 swath blade adjustment openings unscrew the adjusting bolt 5 set swath blade 2 as required so that its opening is in line with the opening 6 in conditioner body tighten the adjusting bolt 5 in the selected hole 6 Proceed the same way with the opposite swath guide and swath blade 4 5 7 SET THE INTENSITY OF SWATH CONDITIONING FOR THE PDT260C AND PDT300C MOWERS Depending...

Page 67: ...ted so that the mown material does not collect between the cutterbar and conditioning shaft FIG 4 13 PDT260C and PDT300C mower swath guide adjustment A minimum swath conditioning intensity setting B maximum swath conditioning intensity setting 1 swath conditioner adjustment lever 2 cotter pin 3 swath conditioner flail blades ...

Page 68: ...er pin 2 move the adjustment lever 1 down to achieve a greater mown material conditioning intensity MAX or up to reduce the conditioning intensity MIN adjust the lever 1 so that the hole in the lever is in line with a hole in the bracket insert cotter pin in the hole 2 and secure it 4 5 8 MOWING FIG 4 14 Cutting unit operating range ...

Page 69: ...pe of terrain DANGER The mower may only be started when all guards are in place and the cutting unit is set in working position Before engaging drive to PTO shaft make sure that there are no bystanders especially children near the mower Other persons should be at a safe distance minimum of 50 m from the mower during work because of the danger that objects may be thrown stones branches from beneath...

Page 70: ...ssing the obstacle the cutting unit returns to the horizontal position and swings forward using the lifting arm inclination hydraulic cylinder In order to enable action of the hydraulic safety device both cylinder valves should be set in open position 4 6 DISCONNECTING FROM TRACTOR DANGER Reduce pressure prior to disconnecting the hydraulic system Before disconnecting mower from the tractor s link...

Page 71: ...60C PDT300 PDT 300C PDT340 4 27 FIG 4 15 Disconnecting mower from tractor A B correct positioning of mower disconnected from tractor 1 securing pin 2 support leg 3 interlock pin 4 cotter pin 5 hydraulic line connectors 6 PTO shaft ...

Page 72: ...Pronar PDT260 PDT260C PDT300 PDT 300C PDT340 SECTION 4 4 28 ...

Page 73: ...SECTION 5 MAINTENANCE ...

Page 74: ...Use only CE certified blades meeting the requirements of ISO 5718 standard Knife inspections must be carried out regularly Visual inspection involves checking of the knife s blade and mounting blades should be worn down uniformly If knife s blade is worn down naturally it can be reversed and reinstalled on the cutting disk this applies to double edged blades FIG 5 1 Replacement of the cutter bar b...

Page 75: ...the 1 When changing blades check the condition of the arbor securing the knife to the cutting disk and also the knife holder An excessively worn or damaged arbor or knife holder should be replaced with a new part Tighten arbor nuts with torque of 120 Nm ATTENTION Missing knife or its fragment will cause imbalance and excessive cutting disk vibration and may damage the cutter bar TIP Damaged or wor...

Page 76: ... blades B Rotation direction is indicated on the knife ATTENTION Each time a knife hits an obstacle such as a stone or a branch its technical condition must be inspected 5 1 2 INSPECTION AND REPLACEMENT SWATH CONDITIONER FLAIL BLADES PDT260C PDT300C Regularly inspect beater fingers Visually inspect beater fingers their mountings and rubber blocks Worn rubber blocks distorted or broken fingers shou...

Page 77: ...crew the M12 self locking nut 6 Remove the M12x55 fixing bolt 5 remove a pair of flail blades 1 from the lock 2 When replacing the flail blades pay attention to the condition of the fixing bolt 5 and rubber block 3 Excessively worn or damaged bolt or rubber block should be replaced Installation of the new flail blades should be performed in reverse order Nut 6 of the fixing bolt must be tightened ...

Page 78: ...ve the key from the ignition and disengage PTO shaft Rest conditioning assembly on the ground on parking stands 5 2 CUTTERBAR MAINTENANCE Cutting unit maintenance involves periodical checking of oil level and changing of oil in cutter bar FIG 5 4 Check oil level in cutter bar 1 inlet cap 2 drain plug A correct oil level 4 5mm from the cutter bar bottom ...

Page 79: ...ediately after completing work when cutter bar is still hot and impurities are suspended in oil TABLE 5 2 Oil quantity Mower model PDT260 PDT300 PDT340 Oil quantity l 1 75 2 1 2 4 In order to change oil in cutter bar unscrew filler plug 1 figure 5 4 raise cutterbar unscrew drain plug 2 and drain oil to previously prepared basin tighten drain plug 2 Position cutting unit horizontally and pour the r...

Page 80: ...d shaft 2 can lead to seizing of the connection and machine damage Required service actions unscrew nuts 5 and take out bolts 4 Remove both covers 3 Clean and lubricate the articulated shaft 2 Clean the inner surfaces of the cover replace the covers and insert the bolts The secure the connection with washers 6 and nuts 5 FIG 5 5 Clean and lubricate the drive disk 1 drive disc 2 articulated shaft 3...

Page 81: ...ng of oil level and changing of oil in mower s intersecting axis gears DANGER Do NOT perform service or repair work under raised and unsupported machine Check oil level in intersecting axis gears daily To check the oil level in intersecting axis gears set mower level horizontally unscrew inspection plug 2 oil level should reach the lower edge of the inspection plug opening 2 if necessary supplemen...

Page 82: ...500 hours of work or once a year whichever occurs first FIG 5 6 Changing oil in intersecting axis gears 1 filler plug 2 inspection plug 3 drain plug In the same manner check oil level in the other gear To change oil in intersecting axis gear set mower on a hard and level surface unscrew filler plug 1 and inspection plug 2 unscrew drain plug 3 and drain oil to previously prepared basin ...

Page 83: ...ction opening 2 tighten inlet and inspection plugs Used oil should be taken to the appropriate facility dealing with the re use of this type of waste FIG 5 7 Voltage regulation belt drive mower conditioners 1 first transmission casing 2 drive shaft 3 band clamp 4 second transmission casing 5 nuts 6 transmission belt 7 tensioner 8 tension spring 9 tensioner bolt 10 adjustment nut 11 locknut To lubr...

Page 84: ...usting nut 10 on the bolt 9 to the point where the tensioner spring will be at a minimum tension The deflection of the belt 1 measured at the mid point between the pulley on the intersecting axis gear and pulley of the conditioner shaft should not exceed 10 mm under the pressure of 7 5 daN kg If tension cannot be adjusted replace belts for new ones There are three SPB 1525 belts in the transmissio...

Page 85: ...emedy faults then change line or connection elements Change of sub assemblies is equally required in each instance of mechanical damage TABLE 5 3 HL32 HYDRAULIC OIL CHARACTERISTICS ITEM NAME VALUE 1 ISO 3448VG viscosity classification 32 2 Kinematic viscosity at 40 C 28 8 35 2 mm s 3 ISO 6743 99 quality classification HL 4 DIN 51502 quality classification HL 5 Flash point above 210 C Because of it...

Page 86: ...maged elements should be repaired or replaced In the event of damage to the paint coat clean rust and dust from damaged area degrease and then paint with undercoat and after it is dry paint with surface coat paint retaining colour uniformity and even thickness of protective coating Until the time of touch up painting the damaged place may be covered with a thin layer of grease or anticorrosion pre...

Page 87: ...ndations given in section 5 2 CUTTER BAR MAINTENANCE For detailed instructions on how to change oil in intersecting axis gears please refer to section 5 3 DRIVE SYSTEM MAINTENANCE Lubrication points are shown on figure 5 8 and detailed in table 5 4 LUBRICATION POINTS AND LUBRICATION FREQUENCY TABLE 5 4 Lubrication points and lubrication frequency ITEM LUBRICATION POINT NUMBER OF LUBRICATION POINTS...

Page 88: ...ar I 1 B 500h 11 Intersecting axis gear II 2 B 500h 12 Surface of multi splined drive shaft 1 A 20h 13 Cutterbar double articulated connection joint 2 A 50h 14 PTO shafts 15 Swath conditioner shaft bearings PDT260C PDT300C 2 A 50h Marking description in Item column table 5 4 conforms with numbering shown figure 5 8 For detailed information on maintenance please refer to maintenance instructions at...

Page 89: ...SECTION 5 Pronar PDT260 PDT260C PDT300 PDT 300C PDT340 5 17 FIG 5 8 Lubrication points on the mower ...

Page 90: ...osion additive and have significant resistance to being washed away by water Before starting to use greases acquaint oneself with the content off the information leaflet for the chosen product Particularly relevant are safety rules and handling procedures for given lubricant product and waste utilisation used containers contaminated rags etc Information leaflet material safety data sheet should be...

Page 91: ...1 8 8 1 10 9 1 THREAD METRIC Md Nm M8 18 24 34 M10 37 49 72 M12 64 85 125 M14 100 135 200 M16 160 210 310 M20 300 425 610 M24 530 730 1 050 M27 820 1 150 1 650 M30 1050 1 450 2 100 M32 1050 1 450 2 100 1 resistance class according to DIN ISO 898 standard FIG 5 9 Bolt with metric thread 1 resistance class d thread diameter ...

Page 92: ... cannot be lifted or lowered Unreliable tractor hydraulic system Check condition of tractor hydraulic system Cutter bar is excessively load relieved Set load relief spring appropriately Tractor PTO rotation speed too low Maintain correct constant PTO speed Worn cutting blades Turn blades onto the second side or replace Stubble is uneven Incorrect cutting angle Set appropriate cutterbar inclination...

Page 93: ...alve lever in open position Shaft overload clutch activated as a result of cutting discs being blocked Disconnect power from mower remove collected grass or foreign body from cutting unit Damaged cog in cutterbar Repair at authorised service point Mower drive stops during cutting Damaged intersecting axis gear Repair at authorised service point ...

Page 94: ...Pronar PDT260 PDT260C PDT300 PDT 300C PDT340 SECTION 5 5 22 ...

Page 95: ...NOTES ...

Page 96: ... ...

Page 97: ......

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