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e-mail: [email protected]

 

W

 

6385  MONTESSOURI STREET
LAS VEGAS, NEVADA 89113-1186 

 

TOLL FREE: 800-258-8877

 

 

 

Order Fax: 800-223-8305

 

 

 

 

PPE

 

 

1. INTRODUCTION 
1.1 DESCRIBE 

First of all, thank you for using PPE temperature controller. 
This series of temperature controllers are our newest designed products. It is small, light, 

complete function, beautiful appearance, easy to operate, and quick to installation. You can set 
different temperature, flow rate, and medium used as water or oil. 

To ensure total utilization of this temperature, please study this guide thoroughly in order to 

familiarize its functions and methods of operation. This guide can be used as an  on-hand or 
quick reference for any problems encountered. 

If there are any doubts, please feel free to contact us. 

 

1.2 SPECIFICATION 

 

PUMP 

VOLTAGE 

GPM@ 

30 PSI 

 
TEMP 
 

 

 

HTR 

KW 

PIPE CONNECTIONS (NPT) 

DIMENSIONS 

UNIT 

WEIGHT 

 

APPROX. 

SHIPPING 

WEIGHT 

MODEL 

NUMBER 

 

TO 

PROCESS 

FROM 

PROCESS 

WATER 
SUPPLY 

DRAIN 

 

 

 

1 HP 

230/60/3 

16 

    248 

3/4" 

3/4" 

1/2" 

1/2" 

24" 

2" 

30" 

129 lbs. 

195 lbs. 

MFT1230C 

1 HP 

460/60/3 

16 

    248 

3/4" 

3/4" 

1/2" 

1/2" 

24" 

2" 

30" 

129 lbs. 

195 lbs. 

MFT1460C 

 

1.2.1 WATER QUALITY STANDARD 

 Please note the water quality for supplying water to molding temperature controllers or other 

related machines. If the water quality is bad, the rust in pipes results in water flow decreased and 
pump, heater, and solenoid valve are damaged.  In addition, the corrosion is resulted from 
exceeding the standard of PH value. In order to avoid of this kind of situation, please ensure the 
water quality according to the table (JRA-GL-02-1994) from Japan as below. 

Also, please install the filter on the pipe for water supply to filter sand, clay, iron powder, and 

other particles and don’t use pure water. 

Specified by the Japan Refrigeration and Air Conditioning Industry Association 

 

Item 

Standard Value 

Tendency 

Corrosion 

Scale 

PH(25

6.5~8.2 

 

 

Conductivity     (Ms/m) (25

{

μs/cm

} (25

80 and below 
{800 and below} 

 

 

Iron Chloride(mgCI¯/L) 

200 and below 

 

 

Iron Sulfate(mgSO4²¯/L) 

200 and below 

 

 

Acid Consumption    (pH4.8)(mgcaco3/L) 

100 and below 

 

 

Hardness         (mgCaCO3/L) 

200 and below 

 

 

Calcium Hardness(mgCaCO3/L) 

150 and below 

 

 

Ion Silica Dioxide(mgSiO2/L) 

50 and below 

 

 

Fe(mg Fe/L) 

1.0 and below 

 

 

Copper           (mg Cu/L) 

0.3 and below 

 

 

Iron Sulfide(mgS²¯/L) 

Not detected 

 

 

Iron Ammonium NH+4       (mgNH4+/L) 

1.0 and below 

 

 

Residual Chlorine (mg CI/L) 

0.3 and below 

 

 

Free Carbon Dioxide       (mgCO2/L) 

4.0 and below 

 

 

Ryzner Stability Index 

6.0~7.0 

 

 

 

Summary of Contents for MFT1230C

Page 1: ...t confuse these with any other make model or manufacturer LASTIC ROCESS QUIPMENT INC www ppe com e mail sales ppe com E 8303 CORPORATE PARK DRIVE A MACEDONIA OHIO 44056 2300 S 216 367 7000 FAX 216 367...

Page 2: ...L A M P 1 0 3 6 S E T T I N G B U T T O N 1 0 3 7 B A S I C O P E R A T I O N 1 1 3 8 T E M P E R A T U R E S E T T I N G A N D A U T O T U N N I N G 1 2 3 9 T E M P E R A T U R E L I M I T A N D T I...

Page 3: ...1 WATER QUALITY STANDARD Please note the water quality for supplying water to molding temperature controllers or other related machines If the water quality is bad the rust in pipes results in water f...

Page 4: ...r cloth which might result in dangerous situation When power outage please turn off power supply In order to prevent accident from power problem when static electricity please switch off MTC Please we...

Page 5: ...223 8305 PPE 1 4 WARNINGS AND CAUTIONS LABEL INTRODUCTION Attention Please maintain the machine as the maintenance schedule Attention Please read the manual before starting the machine The maximum tem...

Page 6: ...his process if the temperature of high temperature water is too high the system will start the solenoid valve and the cooling water will enter the system for direct cooling so as to reduce the tempera...

Page 7: ...intenance do not sit on the machine or put things Do not rotate flammable and explosive materials around the machine 2 2 PIPING INSTATLLATIONS 1 Connect the machine to the mold with Teflon hose and us...

Page 8: ...200 C Teflon pipe with temperature resistance of 200 C can be used When the operating temperature of the machine is 200 C 300 C the Teflon pipe with temperature resistance of 300 C must be used 2 3 PO...

Page 9: ...0 0 2 SV Parameters Temp And parameters Set Values 3 3 DESCRIPTION OF KEY PAD ITEM Name Explanation Remarks 3 Switch ON OFF Switch on TEMP shows OFF After switch on pump and heater delayed operation S...

Page 10: ...ooling 3 5 DESCRIPTION OF ALARM LAMP ITEM Name Explanation Remarks 11 Pump Overload Lighten as pump overload 12 Water Shortage Lighten as water shortage 13 Over Heat Lighten as over heat When temp is...

Page 11: ...time or temp parameters 3 F 05 4 Heater on and off 1 Heater on after pump is operated heater starts delay timer It starts after reaching time Delay time c 3 F 04 2 Heater on heater is delay on Delay...

Page 12: ...it will display temp CH3 If customer would like to check the temp of control box please press it will show the temp 3 8 TEMPERATURE SETTING AND AUTO TUNNING 1 During running shows the current temp 2...

Page 13: ...shows CH1 temp 2 Press 2 sec at the same time enter parameters 2 shows F01 1 which is upper limit alarm code of CH1 temp 3 Press or to increase or decrease the value 4 Press to save the current value...

Page 14: ...Molding Actual temp Setting temp Temp upper limit PV SV F01 3 alarm and shows E 08 CH3 15 0 250 F02 2 Lowest limit of CH2 temp Inlet Actual temp Setting temp Temp lowest limit PV SV F02 2 alarm and sh...

Page 15: ...ened at the same time and kept based on the setting time 0 0 0 9 9 sec F15 Time of refilling water It s useless for FOH series After confirming the signal of low water level machine will refill water...

Page 16: ...1 2 F83 Setting password Set the password by entering LK 1 3 0 9999 Enter the password in F 81 F22 GAI2 CH2 Magnification Correction Adjust the error value of wire to correct magnification value 1000...

Page 17: ...e power supply Check three phase power supply Replace the circuit board E 03 OVL Pump overload Pump failure Thermal relay FR current setting error Replace the pump The correct setting of the thermal r...

Page 18: ...d reset the unreasonable parameters Please refer to the common parameter settings of the controller E 10 CH1 Temperature probe 1 is connected inversely Outlet temperature probe is connected inversely...

Page 19: ...e mail sales ppe com W 6385 MONTESSOURI STREET LAS VEGAS NEVADA 89113 1186 TOLL FREE 800 258 8877 Order Fax 800 223 8305 PPE 3 12 COMPLETE FUNCTION 19...

Page 20: ...ted effective range Prevent over adjustment from integral action 100 0 100 F 32 No induction Set no induction band of heating and cooling If there is only heating function it should be on induction ba...

Page 21: ...d Set the password by entering LK 1 3 0 9999 Enter the password in F 81 F 84 Lock layer Choose the parameter layer to lock 0 0 F Table 1 2 Universal password 9898 F 85 Setting password Set the passwor...

Page 22: ...emp cutting power supply drainage oil and water first 2 Please ensure the machine stops working before maintenance and check because high temp and then wearing the glove also 3 In order to extend the...

Page 23: ...the Y filter in the water inlet to avoid the impurities get into the pipes 2 When the impurities flow into the machine it may cause the malfunction of the machine or the decrease of the temperature c...

Page 24: ...ating cover as shown in the picture first press the black switch downward and then open the heating cover outwards 2 Remove the heating tube cover as shown in the figure unscrew the screws loosen the...

Page 25: ...e mail sales ppe com W 6385 MONTESSOURI STREET LAS VEGAS NEVADA 89113 1186 TOLL FREE 800 258 8877 Order Fax 800 223 8305 PPE 5 CIRCUIT DIAGRAM 1 Electrical layout 230V 25...

Page 26: ...e mail sales ppe com W 6385 MONTESSOURI STREET LAS VEGAS NEVADA 89113 1186 TOLL FREE 800 258 8877 Order Fax 800 223 8305 PPE 2 Circuit diagram 230V 26...

Page 27: ...e mail sales ppe com W 6385 MONTESSOURI STREET LAS VEGAS NEVADA 89113 1186 TOLL FREE 800 258 8877 Order Fax 800 223 8305 PPE 27...

Page 28: ...FU 10 1A 2 KM1 Contactor SC E02PM C AC 220V 50HZ 1 KM2 Contactor SC E2SPM C AC 220V 50HZ 60HZ 1 FR Thermal overload relay TK E02 C 2 8 4 2 A 1 MX Release AC DC 110V 400V 1 TB Terminal TB2506 600V 25A...

Page 29: ...ter Housing 1 5 MFT0005 SUS304 1 2 1 2 3 4 T Tube 1 6 MFT0006 SUS304 3 8 T Tube Inner Teeth 1 7 MFT0007 YS 20A 120 Pump 230V 1 7 MFT0008 YS 20A 120 Pump 460V 1 8 MFT0009 Front Caster 2 8 MFT0010 Rear...

Page 30: ...MFT0021 Circuit board holder 1 2 MFT0022 Circuit board 1 3 MFT0023 Control box 1 4 MFT0024 buzzer 3 24V DC 1 5 MFT0025 RS485 interface PCB board 1 6 MFT0026 RS485 holder 1 7 MFT0027 Cable fixing head...

Page 31: ...t breaker specifications 1 ______ A 3 _____ A 7 3 CHECK DAILY Check the machine switch function Check all the cables of the machine 7 4 CHECK WEEKLY Check electrical components for loose joints Check...

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