background image

 

21 

3.  Install spring fittings into gate brackets using 3/4” nuts 

and lock washers.  

DO NOT

 tighten. 

 

4. Install chain take up bolt, previously attached to the 

chain, into spring fitting in furthest gate bracket. 
Secure it in position with spring, spring washer, and 
1/2” elastic stop nut. 

 

Cement Pad

Gate

Leading Edge

Gate

Extension

Gate 

Bracket

Drive Chain

Gate 

Bracket

Gate 

Bracket

1/2-13 Elastic

Stop Nut

Spring

Washer

Chain 

Tensioning

Spring

Spring 
Fitting

3/4 Internal Tooth
Lock Washer

3/4-10 Jamb Nut

Chain take-up Bolt

#50 Connecting Link

Nut

3/8" 

U-Bolts

P owerMa ster

 

5.  Thread chain under first idler roller, up and over drive 

sprocket, then under the second idler roller. 

 

6. Move gate to tighten drive chain between operator 

drive sprocket and gate bracket. 

 

7.  Secure gate position with rope or chock. 

 

8.  Measure out required length of drive chain needed for 

attaching to remaining gate bracket. 

 

22 

Drive Chain

Drive 

Sprocket

Idler

Rollers

 

 

9.  Cut the chain to the correct length, attach remaining 

chain take-up bolt and install in the gate bracket as in 
steps 2 through 4. 

 

10. Adjust the gate bracket height at both ends of the 

gate to insure the drive chain aligns with the operator 
idler rollers. 

 

11. 

Tighten the gate brackets securely and lock in 
position with the setscrews provided. 

 

 

Gate 

Bracket

Drive Chain

Gate 

Bracket

U-Bolts

Nut

Nut

Set

Screw

PowerMaster

 

Summary of Contents for CSG 2004

Page 1: ...ion 27 Emergency Control Station 29 Timer To Close 30 Audible Pre Move Warning 31 Auxiliary Circuit 31 32 Limit Adjustment 33 36 Accessory Connections Connection of a 3 Button 37 Connection of a Radio...

Page 2: ...e WARNING Gate operators are only one part of a TOTAL GATE OPERATING SYSTEM It is the responsibility of purchaser designer and installer to ensure that the total system is safe for its intended use Al...

Page 3: ...tion sensing entrapment protection system The installation must also have a secondary entrapment protection system installed such as photoelectric sensors or an electric edge system 3 When designing a...

Page 4: ...de of the gate 5 Severe injury or death can result from entrapment by a gate The operator is supplied with an obstruction sensing primary entrapment protection system Additional safety equipment such...

Page 5: ...eet from the moving gate so that the user can observe the gate operation but is not able to come in contact with the gate while operating the controls 10 6 Attach large warning signs provided to each...

Page 6: ...ck AT ALL TIMES Your automatic gate is not for pedestrian use No one should ever cross the path of the moving gate 12 3 DO NOT allow children to play near your gate or to operate the gate 4 DO NOT ope...

Page 7: ...gate should always be maintained to operate manually as easily as possible to provide maximum protection 11 Check all safety systems at least once per month for the correct force speed and sensitivity...

Page 8: ...Electric Drill With 5 16 Hex Key Bit 3 Rotate hand crank or use cordless drill to manually move gate in the desired direction 16 SAFETY WARNINGS FOR OPEN ROLLER GATES AND ORNAMENTAL GRILLE TYPE GATES...

Page 9: ...his will help to prevent access through openings when the gate travels 4 MINIMUM 18 INSTALLATION INSTRUCTIONS WARNING DO NOT APPLY POWER UNTIL TOLD TO DO SO RISK OF ELECTRICAL SHOCK OR INJURY MAY RESU...

Page 10: ...ELF MOUNTING HOLES 20 2 Using 1 2 hardware Not Supplied bolt assembled unit to the pad being sure to align operator parallel to the fence NOTE Drive sprocket and rollers must face the fence 3 Replace...

Page 11: ...chain under first idler roller up and over drive sprocket then under the second idler roller 6 Move gate to tighten drive chain between operator drive sprocket and gate bracket 7 Secure gate position...

Page 12: ...to operator must use watertight materials in accordance with local electric code See wire gauge distance charts for proper sizing Master Slave installations should have SEPARATE power supply wiring or...

Page 13: ...STREET NOTE This unit is factory setup for RIGHT HAND operation To convert operator to left hand operation move dipswitch 2 to ON position 1 2 3 4 5 ON OFF 1 2 3 4 5 ON OFF Place Dipswitch 2 In ON Pos...

Page 14: ...erminal on the Master operators control board to the CLO terminal on the slave operators control board 5 Connect a third wire from any COM terminal on the Master operators control board to any COM ter...

Page 15: ...1 TB2 U1 U2 U4 1 2 3 4 5 ON OFF 1 2 3 4 5 OFF ON ON OFF Emergency Control Option 30 TIMER TO CLOSE OPTION The operator is equipped with a timer to close option for use with OPEN ONLY control devices s...

Page 16: ...following diagram shows the connection of a device such as a solenoid operated gate lock requiring power during gate movement COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM COM COM OPN...

Page 17: ...In ON Position For Left Hand Operation And OFF Position For Right Hand Operation Left Hand Operation Right Hand Operation COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM COM COM OPN PHO...

Page 18: ...right to open operation NOTE If Dipswitch 3 is in the ON position for use with a NORMALLY CLOSED STOP BUTTON then the board mounted STOP button must be held depressed in order to use the open and clos...

Page 19: ...MST OPN MST CLO COM COM COM OPEN PUSH FREE EXT ALT RADIO OPN CLO RADIO OPEN CLOSE PUSH STOP PUSH CLOSE PHOTO OPEN PHOTO LD18 LD10 LD11 LD12 LD15 LD14 LD16 LD17 LD13 OPEN CLOSE STOP OPEN CLOSE FORCE A...

Page 20: ...a the external terminal strip See below NOTE Internal wiring for the radio control terminal strip is factory set up for the OPEN ONLY option For the OPEN CLOSE option move the wire on the control boar...

Page 21: ...X4 4 64 4 X 6 4 80 4 X 8 3 72 4 X 10 3 84 4 X 12 3 96 4 X 14 3 108 4 X 16 3 120 4 X 18 3 132 4 X 20 3 144 4 X 22 3 156 4 X 24 3 168 4 X 26 3 180 4 X 28 3 192 4 X 30 2 136 4 X 32 2 144 4 X 34 2 152 4...

Page 22: ...en backs the gate off approximately 2 inches If the gate is started again and a second encounter occurs before hitting a limit switch the gate will stop and sound a warning signal A constant pressure...

Page 23: ...e Trailing Edge Electric Edge Mounted On Gate Leading Edge Electric Edge Mounted On Post 46 2 Connect contact sensor edges to the control board as shown in the illustration below NOTE Leading edge is...

Page 24: ...Direction 48 3 Connect NON CONTACT sensors to the control board as shown below NOTE Close photocell is connected to CLO PHO and COM terminals Open photocell is connected to OPN PHO and COM terminals...

Page 25: ...BK WH WH R Y GY BK OR Y 24V Power In To Accessory Coil To Control Relay WH 24 VAC From Transformer BN 50 LED AND DIP SWITCH INFORMATION FOR 2004 UMCB 01 CONTROL BOARD COM COM COM 24V AC 24V AC ALT RDO...

Page 26: ..._______ ______________________________________________ ______________________________________________ 52 Maintenance Log Notes ______________________________________________ __________________________...

Page 27: ...____________________ ______________________________________________ ______________________________________________ ______________________________________________ 54 PowerMaster Limited 5 Year Warranty...

Page 28: ...ress _______________ Address _______________ Installer s Information Company Name _____________________________ Company Address ___________________________ Company Address ___________________________...

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