Power Walker VFI 10000P/RT LCD User Manual Download Page 13

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3. Installation

This chapter explains:

Equipment inspection

Unpacking the cabinet

Checking the Accessory

UPS setup and installation

Connecting the internal battery

Connecting the EBM(Extended Battery Modules)

Installation requirements

3.1 Inspecting the Equipment

If any equipment has been damaged during shipment, keep the

shipping cartons and packing materials for the carrier or place of

purchase and file a claim for shipping damage. If you discover

damage after acceptance, file a claim for concealed damage.

Note: Check the battery recharge date on the shipping carton label.

If the date has passed and the batteries were never recharged, do

not use the UPS. Contact your service representative.

3.2 Unpacking the carton

CAUTION: If the carton unpacks in a low-temperature of

environment it may cause condensation of moisture in or on the

cabinet of UPS. Do not install the UPS until the inside and outside of

the cabinet is absolutely dry to prevent hazard of electric shock.

CAUTION: The cabinet is heavy. Refer following instruction to

unpack and move the cabinet from packing carton.

Be careful when moving and opening the carton. The unpacking

steps are shown as below:

Summary of Contents for VFI 10000P/RT LCD

Page 1: ...USER MANUAL On Line UPS PowerWalker VFI 6000RT LCD PowerWalker VFI 6000P RT LCD PowerWalker VFI 10000RT LCD PowerWalker VFI 10000P RT LCD ...

Page 2: ...n of UPS with AC inputs 19 4 Power cables connection Startup 21 4 1 Access to terminal block 22 4 2 Common input sources connection 22 4 3 Separate input sources connection 23 4 4 Frequency converter connection 24 4 5 UPS Initial Startup 24 4 6 Parallel operation 25 5 Operation 25 5 1 Display Panel 31 5 2 Operating mode 33 5 3 Turning on and Turning off UPS 36 5 4 LCD operation 38 6 UPS Maintenanc...

Page 3: ...oubleshooting 52 8 1 Typical Alarms and Conditions 52 9 Communication 57 9 1 RS 232 and USB Communication Ports 57 9 2 Network Management Card Optional 59 9 3 UPS Management Software 59 9 4 REPO Function 60 ...

Page 4: ......

Page 5: ...ges can occur when you least expect them and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost productivity and expensive repairs With the Online R T UPS you can safely eliminate the effects of power disturbances and guard the integrity of your equipment The UPS can handle array netw...

Page 6: ...2 Figure 1 2 Online R T 10K UPS Online R T UPS as Tower installation Figure 1 3 Online R T 6K UPS Figure 1 4 Online R T 10K UPS ...

Page 7: ... capability for powering up the UPS even if utility power is not available Standard communication options one RS 232 communication port one USB communication port Optional connectivity cards with enhanced communication capabilities Extended runtime with up to four Extended Battery Modules EBMs per UPS Optional installation method Rack Tower Remote shutdown control through the Remote Emergent Power...

Page 8: ...them UPS has provided earthed terminal in the final installed system configuration equipotent earth bonding to the external UPS battery cabinets An integral single emergency switching device which prevents further supply to the load by the UPS in any operation mode should be provided in the building wiring installation An appropriate disconnect device as short circuit backup protection should be p...

Page 9: ...r gap of at least 3 mm Uninterruptible power supply output power 240V 6K 40 amp 2 pole circuit breaker 10K 63 amp 2 pole circuit breaker You can connect four extended battery modules to the uninterruptible power supply Earthing connection is essential before connecting to the building wiring terminal 2 2 Operation Do not disconnect the earth conductor cable from the UPS or the building wiring term...

Page 10: ...present and no hazardous voltage exist in the capacitor or BUS capacitor terminals Batteries must be replaced only by qualified personnel Caution the risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltage may occur between the battery terminals and the ground Verify that no voltage is present before servicing Batteries have a high short circuit current ...

Page 11: ... personnel 2 4 Transport Please transport the UPS only in the original packaging to protect against shock and impact 2 5 Storage The UPS must be stockpiled in the room where is ventilated and dry 2 6 Standards Safety IEC EN 62040 1 EMI Conducted Emission IEC EN 62040 2 Category C2 Radiated Emission IEC EN 62040 2 Category C2 EMS ESD IEC EN 61000 4 2 Level 4 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 6...

Page 12: ...N 61000 4 8 Level 3 Low Frequency Signals IEC EN 61000 2 2 Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances ...

Page 13: ...a claim for concealed damage Note Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative 3 2 Unpacking the carton CAUTION If the carton unpacks in a low temperature of environment it may cause condensation of moisture in or on the cabinet of UPS Do not install the UPS until th...

Page 14: ...1 Open the outer carton and remove the accessories out of the carton see Figure 3 1 3 2 Online R T 6K UPS Figure 3 1 Unpacking the carton of 6K UPS Online R T 10K UPS Figure 3 2 Unpacking the carton of 10K UPS ...

Page 15: ...t it on a flat stable surface see Figure 3 3 3 4 Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion Lifting the Cabinet Figure 3 3 Lifting the Cabinet out of 6K UPS carton CAUTION The cabinet is heavy Lifting the cabinet out of the carton required two persons at least ...

Page 16: ...out of 10K UPS carton Step 3 Discard or recycle the packaging in a responsible manner or store it for future use 3 3 UPS Rear Panel This section shows the rear panel of the Online R T models 6K model Figure 3 5 Online R T 6K Rear Panel ...

Page 17: ...e 3 6 Online R T 10K Rear Panel 3 4 UPS Front Panel This section shows the front panel of the Online R T UPS The Online series have the same LCD panel and the same control button Figure 3 7 The Online R T UPS Front Panel ...

Page 18: ...d or supervised by personnel with knowledge of batteries Keep unauthorized personnel away from batteries CAUTION If installing an EBM Extended Battery Module install the EBM directly below the UPS 3 5 1 Install the UPS and EBM Extended Battery Modules in a rack 1 Open the front panel and put it above the UPS Figure 3 8 Open the front panel left 6K Model right 10K Model 2 Remove the battery protect...

Page 19: ...the PDU s ears to the UPS Figure 3 12 Install the PDU s ears to the UPS 5 Select the proper holes in the rail for positioning the cabinet in the desired location in the rack Locate the rails at the bottom of the 3U space allocated for the each UPS and EBM 6 Install the sliding rails in the rack then install the UPS in the sliding rail ...

Page 20: ...e the battery tray and connect the internal battery connector then replace the protection plate and the front panel 9 If installing additional UPSs repeat from Step 1 to Step 8 for each cabinet 3 5 2 Installing the EBMs Note A little of arcing may occur when connecting an EBM to the UPS That is normal and not harmed Plug the EBM cable into the UPS battery connector quickly and firmly ...

Page 21: ...el 1 Plug the EBM cable into the UPS battery connector Figure 3 15 Plug the EBM cable into the UPS battery connector 2 Replace UPS s front panel and EBM s front panel Figure 3 16 Replace UPS s front panel and EBM s front panel ...

Page 22: ... Figure 3 17 Plug the EBM cable into the UPS battery connector 3 6 Tower Setup Tower setup as below Figure 3 18 Tower setup CAUTION Please connect the EBM to protective ground with 8 AWG wire for EBM model firstly ...

Page 23: ... seperate AC inputs you should confirm that their earthing systems are identical Otherwise a transformer is necessary UPS with common Normal and Bypass AC inputs UPS with separate Normal and Bypass AC inputs Earthing systems are identical Earthing systems are separate Three different installations can be choosen 1 Transformer in the Normal AC input ...

Page 24: ...20 2 Transformer in the Bypass AC input 3 Both of them have transformer Frequency converter without Bypass AC input ...

Page 25: ...ection 4mm 2 10AWG 6mm 2 8AWG Input fuse 60A 80A Output L N Min conductor cross section 4mm 2 10AWG 6mm 2 8AWG External Battery Cabinet Positive Pole Negative pole Neutral Pole Min conductor cross section 4mm 2 10AWG 2 5mm 2 2 12AWG 2 External Battery Cabinet Fuse 60A 80A in Positive Pole Negative pole Neutral Pole The UPS does not have an automatic protection device against current backfeed It is...

Page 26: ...al block remove the 2 screws of the terminal block cover Figure 4 1 PDU of 6K 10K 4 2 Common input sources connection CAUTION This type of connection must be carried out by qualified electrical personnel CAUTION Always connect the earthing wire first ...

Page 27: ...rces connection 4 3 Separate input sources connection CAUTION This type of connection must be carried out by qualified electrical personnel CAUTION Always connect the earthing wire first Figure 4 3 Separate input sources connection ...

Page 28: ...d 2 If optional EBMs are installed verify that the EBMs are connected to the UPS 3 Set the upstream circuit breaker not included to the I position ON The UPS display panel illuminates and shows a status of Welcome 4 Verify that the UPS transfers to Bypass mode 5 Press the button on the UPS front panel for at least three seconds The UPS display with flashing 6 Check the UPS display for active alarm...

Page 29: ...e UPS sets output voltage according to input line voltage After the subsequent startup auto sensing is disabled until manually re enabled by output voltage setting 10 If you installed an optional REPO test the REPO function Activate the external REPO switch Verify that status change on the UPS display Deactivate the external REPO switch and restart the UPS 4 6 Parallel Installation and Operation 4...

Page 30: ...lel cable The length of the parallel cable is appropriate to be less than 3 m 3 Strictly follow the chapter of 4 the wiring requirement of single UPS to perform the wiring of each UPS 4 Independent battery packs for each UPS 5 Please connect the input and output wires fix all the wiring according to the Figure 4 5 and make sure all these breakers are open ...

Page 31: ...27 Figure 4 5 a Parallel systerm wiring diagram of 6K 10K ...

Page 32: ...28 Figure 4 5 b Parallel System Installation Diagram ...

Page 33: ... When the distance between the UPS in parallel and the breaker panel is less than 10 meters the length difference between input and output cable of the UPSs is required to be less than 20 When the distance between the UPS in parallel and the breaker panel is more than 20 meters the length difference between input and output cable of the UPSs is required to be less than 5 How to join a new UPS to a...

Page 34: ...nance mechanical switch or static switch should be installed for the parallel system 2 Ensure the bypass is normal and the bypass setting is enable press the button to turn off the UPS system and the UPS system will work in bypass mode 3 Transfer the main maintenance switch or static switch from UPS to BPS then switch off the output breakers and the input breakers and mains breaker for the two UPS...

Page 35: ...t to dark amber and the background to red See Figure below Figure 5 1 6 10K Rack On line UPS Control Panel Table 5 1 Control Button Functions The Button Function Illustration Power on When the unit is no power and has connected with battery press this button for 100ms 1s to power on Turn on When the unit is powered on and in Bypass mode press this button for 1s to turn on Turn off When the unit ha...

Page 36: ...he present menu option or enter next menu but do not change any setting Select one menu option Press this button for 100ms 1s to select the present menu option or enter next menu but do not change any setting Confirm the present setting Press this button for 1s to confirm the edited options and change the setting Table 5 2 Buzzer definition UPS condition Buzzer status Fault active Continuous Warni...

Page 37: ...rovides the following information Status summary including mode and load Alarm status if any are present Notes alarm including fault and warning information Battery and charger status including battery voltage charge level and charger status Running information and running time Figure 5 2 The default LCD display There are more operation details for LCD is illustrated in the chapter of 5 4 5 2 Oper...

Page 38: ... the utility power via internal filter The UPS will beep once every 2 minutes in bypass mode Fig 5 6 Bypass without output The UPS in bypass mode without output Fig 5 7 High Efficiency Mode After the UPS is turned on the power used by the load is supplied from the utility power via internal filter while the utility power is in normal range so the high efficiency could be gained in the HE mode Once...

Page 39: ...The function could be enabled through the LCD setting or the software Winpower etc 2 The load should be derating to 80 in converter mode Fig 5 9 Warning When the warning occurs it illustrates that there are some abnormal problems during the operation of UPS Normally the problems are not fatal and the UPS continues working but they should be paid attention to or the UPS may fail Fig 5 10 Fault When...

Page 40: ...g off UPS Attention The UPS could only be turning on while connecting with the utility for the first time Attention Please switch off the connected loads at first before turning on the UPS and switch on the loads one by one after the UPS is turned on Switch off all of the connected loads before turning off the UPS 5 3 1 Turning on UPS with utility 1 Check all the connection is correct 2 Power on t...

Page 41: ...o Battery mode If the utility power comes back the UPS will transfer to Line mode without output interruption of the UPS 5 3 3 Turning off UPS with utility 1 Pressing button continuously for more than 3 seconds and the buzzer will beep 3s After that the UPS will turn into Bypass mode at once 2 When completing the above action UPS output voltage is still present In order to cut off the UPS output s...

Page 42: ...gs to fit the user own requirements optimize the function of UPS 5 4 1 The main menu In the default UPS status summary screen when pressing or 1s the detailed information about alarm the system status battery would be shown In the default UPS status summary screen when pressing 1s the display would enter main menu tree The main menu tree includes six branches UPS status menu event log menu measure...

Page 43: ...39 Figure 5 14 Main menu tree ...

Page 44: ...e Fig5 14 5 4 3 The event log menu By pressing on the menu of Event log the display would enter the next event menu tree All the previous events alarm and fault have been recorded here The information includes the illustration the event code and the precise time of UPS when the event happened By press or 1s all the events could be displayed one by one The max number of record is 50 when the number...

Page 45: ...ement the display would enter the next measurement menu tree A lot of detailed useful information could be checked here Ex the output voltage and frequency the output current the load capacity the input voltage and frequency etc By pressing 1s the display would return the last main menu tree ...

Page 46: ... battery test 2 Clear EPO status once EPO status is enabled the UPS output would be cut off To recover to normal status first EPO connector should be closed and enter this menu to clear EPO status then UPS would stop alarm and recover to Bypass model And UPS needs be turned on by manual operation 3 Reset Fault status when fault occurs UPS would keep in Fault mode and alarm To recover to normal sta...

Page 47: ...pass mode And the reason of fault should be checked and deleted before UPS is turned on again by manual operation 4 Restore factory settings all the settings would be recover to default factory settings It could only be done in Bypass mode Figure 5 17 Control menu tree ...

Page 48: ... number model type would be shown here By press 1s the display would return the last main menu tree Figure 5 18 Identification menu tree 5 4 7 The setting menu Please contact your local distributor for further information before using the settings Some settings would be changed the specification and some settings would enable or disable some functions The unsuitable option setting by user may resu...

Page 49: ...45 potential failures or protecting function loss even directly damage the load battery or UPS Most of settings could only be done while UPS is in Bypass mode Figure 5 19 Setting menu tree ...

Page 50: ...46 Example set rated output voltage value Figure 5 20 Set rated output voltage value ...

Page 51: ... and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency 6 2 Transporting the UPS NOTE The internal UPS batteries MUST be disconnected before transport CAUTION The following procedure should be performed or supervised by personnel knowledgeable about batteries and...

Page 52: ...atteries When the status summary screen displays the UPS fault icon with the Service Battery alarm and the audible alarm sounds continuously the batteries may need replacement Contact your service representative to order new batteries 6 4 Testing Batteries For a battery test please check The batteries must be fully charged The UPS must be in Normal mode with no active alarms The load must be highe...

Page 53: ...pected runtime The status screen displays Battery test running and the percentage of the test completed The results display on the UPS status screen as completing 6 5 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS ...

Page 54: ...oltage Range 208VAC 220VAC 230VAC 240VAC 208VAC 220VAC 230VAC 240VAC Frequency 50 60Hz 50 60Hz Voltage Distortion 5 Nonlinear load 2 Linear load 5 Nonlinear load 2 Linear load Over Load Line Mode 2mins 102 130 30s 130 150 100ms 150 Battery Mode 10s 102 130 100ms 130 Efficiency Line mode 92 93 ECO mode 96 97 Battery mode 89 90 Input Input wire 1 Ph L1 L2 N PE Input Type Support dual input Phase sin...

Page 55: ... Weight Dimension W D H mm 438 698 129 438 704 215 5 Net Weight KG 46 82 5 Gross Weight KG 50 87 5 7 3 Operating Environment Item Specification Function Standards Comments Cooling Force Air Cooling Operating Temperature Range 0 C 40 C Nominal power continuous operating mode Storage Temperature 15 C 60 C UPS 0 35 C Battery Relative Humidity 0 95 No condensing Altitude 1000m for Nominal power Over 1...

Page 56: ...Alarm or Condition Possible cause Action ON Maintenance Bypass Alarm Code 72 UPS was manually commanded to switch to bypass and will remain in bypass until commanded out of bypass Check the maintain bypass switch status In Battery Mode Alarm Code 62 A utility failure has occurred and the UPS is in Battery mode The UPS is powering the equipment with battery power Prepare your equipment for shutdown...

Page 57: ...ode 11 Battery voltage is lower than the batteries disconnected level defined for this UPS This may be due to a blown fuse intermittent battery connection or battery cable being disconnected Verify that all batteries are properly connected If the condition persists contact your service representative Battery low Alarm Code 12 The UPS is in Battery mode and the battery is running low This warning i...

Page 58: ...cuit Alarm Code 31 Indicates that the UPS has detected abnormally low impedance placed on its output and considers it a short circuit Remove all the loads Turn off the UPS Check if UPS output and loads is short circuit Ensure short circuit is removed before turning on again Fan Failure Alarm Code 84 Indicates that the fan could not work normally Check fans of UPS Heatsink Over Temperature Alarm Co...

Page 59: ... fault The UPS transfers to Bypass mode if supporting the load Inv Under Volatge Alarm Code 33 Indicates that the UPS get inverter under voltage fault The UPS transfers to Bypass mode if supporting the load Inv Softstart Fail Alarm Code 34 Indicates that the inverter could not soft start successfully Contact your service representative Charger Fail Alarm Code 15 Indicates that the UPS has confirme...

Page 60: ... input Bypass input different Alarm Code E8 Parallel system UPS1 bypass ok UPS2 Bypass loss Bypass different not allow turn on UPS Check bypass input Power strategy different Alarm Code E9 Parallel system UPS OP mode normal converter HE different Check UPS OP mode Keep OP mode be the same Rate power different Alarm Code EA Parallel system rate power different Rate power different not allow turn on...

Page 61: ...computer and the UPS The software will obtain the detailed information of the UPS on the status of the power environment If power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment The cable pins for the RS 232 communication port are identified in figure 9 1 and the pin functions are described in Table 3 Figure 9 1 RS 232 Communication Port DB 9...

Page 62: ...l Out 9 Vdc Power 12V This pin is connected via a jumper to pin 2 of SNMP connector Out Figure 9 2 RS 232 Communication Port Figure 9 3 Pin1 Pin8 typical application Notes The voltage of V is maximum 30VDC and current is maximum 45mA ...

Page 63: ... series UPS has AS400 card an optional accessory for AS400 communication protocol Please contact your local distributor for details 9 3 UPS Management Software WinPower is UPS monitoring software featuring user friendly interface to monitor and control your UPS This unique software provides complete power protection for computer system while power failure With the software users can monitor any UP...

Page 64: ...tware WinPower Enter the following serial No to install software 511C1 01220 0100 478DF2A After the software is successfully installed the communication with UPS has been established and an green icon will appear in the system tray Double click the icon to use the monitor software as above You can schedule UPS shutdown start up and monitor UPS status through PC Detail instructions please refer to ...

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