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55

Version 2.1
Update: April 2016

PONSEL Mesure

– Aqualabo Contrôle

35 Rue Michel Marion

– 56850 CAUDAN, FRANCE

Tel.: +33(0)2 97 89 25 30

– Fax: +33(0)2 97 76 55 72

8. Troubleshooting

Fault

Resolution

Sensor not recognized,

Short lines displayed
instead of the
measurement

- Make sure that the sensor has been connected up correctly.
- Run a SCAN of the network of sensors (refer to section 5.2).
- Disconnect the sensor and connect it to the other digital input dedicated
to the sensor.
- Contact the technical services department.

Unstable
measurements

- Check that the sensor has been installed under the correct conditions.
- Clean the sensor and check the measuring elements (active disk for the
OPTOD sensor, cartridge/glass bulb for the PHEHT sensor, etc.)
- Run a calibration of the sensor.
- Contact the technical services department.

Measurement displayed
as 9999

Out-of-range measurement:
- Check that the sensor has been installed under the correct conditions.
- Clean the sensor.
- Run a calibration of the sensor.
- Contact the technical services department.

Current output not
working, or value
incorrect

- Check the settings for the current output.
- Check that the wiring is correct.
- Check that the device is not in Maintenance Mode.
- Disconnect the faulty analog output and connect it to the other analog
output.
- Contact the technical services department.

No relay activation

- Check the settings for the relay output.
- Check that the wiring is correct.
- Check that the device is not in Maintenance Mode.
- Disconnect the faulty relay output and connect it to the other relay
output.
- Contact the technical services department.

Frozen screen

Press the RESET button on the connection hardware part of the circuit
card (refer to item A in diagram 3).

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Summary of Contents for ACTEON 5000

Page 1: ...rsion 2 1 Update April 2016 PONSEL Mesure Aqualabo Contrôle 35 Rue Michel Marion 56850 CAUDAN FRANCE Tel 33 0 2 97 89 25 30 Fax 33 0 2 97 76 55 72 ACTEON 5000 Digital multi parameter transmitter User manual ...

Page 2: ...pended Solid Turbidity 13 3 INSTALLATION 14 3 1 Description and mounting of the controller 14 3 1 1 Description of the front face 14 3 1 2 Equipment required 14 3 1 3 Outline drawings of the ACTEON 5000 15 3 2 Electrical connections 16 3 2 1 Safety instructions Installation 16 3 2 2 Description of the wiring 17 4 USER INTERFACE 20 4 1 Home screen 20 4 2 Navigation icons 21 5 SETTING UP 22 5 1 Init...

Page 3: ... 55 72 7 2 1 OPTOD sensor 46 7 2 2 NTU sensor Turbidity 48 7 2 3 PHEHT sensor pH Temperature 50 7 2 4 ORP sensor REDOX Temperature 51 7 2 5 C4E sensor 4 electrode conductivity 52 7 2 6 CTZN sensor Inductive conductivity 53 7 2 7 VB5 MES 5 sensor Sludge blanket detection Sludge blanket detection Suspended Solid Turbidity 54 8 TROUBLESHOOTING 55 ...

Page 4: ...complies with the specifications on the nameplate before connecting the device A clearly labeled power switch must be installed near the device Check all connections before turning the power on Do not attempt to use damaged equipment it may represent a hazard and should be labeled as faulty Repairs must only be carried out by the manufacturer or by Ponsel s after sales service department 1 2 Label...

Page 5: ...he sensor thus delivering very high levels of traceability and enhancing the reliability of the measurements 2 1 2 Technical characteristics Software and functionalities Digital sensor input 2 RS 485 digital sensor inputs 2 analog outputs Choice of 2 programmable parameters depending on the sensor connected Programming in mode PI PID 2 relay digital outputs Can be set to NO NC Setpoint the measure...

Page 6: ...the DO disk every two years Since it does not consume oxygen the OPTOD sensor can be used in all media even when there is a very weak flow of water The body is made of passivated 316 L stainless steel or Titanium for applications in corrosive media Measurements Measurement principle Luminescence based optical measurement Measurement ranges 0 00 to 20 00 mg L 0 00 to 20 00 ppm 0 200 Resolution 0 01...

Page 7: ...uracy 0 1 pH Measurement of the Redox Measurement principle Redox Redox reference combined electrode Platinum disk Ag AgCI reference Gel KCI electrolyte Measurement range 1000 0 to 1000 0 mV Resolution 0 1 mV Accuracy 2 mV Response time 5 s Temperature measurement Measurement principle T C NTC thermistor Operating temperature 0 00 C to 50 00 C Resolution 0 01 C Accuracy 0 5 C Response time 5 s Sto...

Page 8: ...re Combination Electrode ORP reference platinium ring Reference Ag AgCI Gelled electrolyte KCI Range of measures 1000 0 to 1000 0 mV Resolution 0 1 mV Precision 10 mV Answer time 90 s Temperature measurement Principle of measure T C CTN Temperature 0 00 C to 50 00 C Resolution 0 01 C Precision 0 5 C T90 300 s Temperature of storage 0 C to 60 C Protection scale IP 68 Interface signal Modbus RS 485 ...

Page 9: ...Calibration 0 500 mg L range as per standard NF EN 872 range 500 mg l as per standard NF T 90 105 2 Resolution from 0 1 to 1 set automatically as a function of the range Accuracy 5 of the NTU value recorded Response time 5 s Operating temperature 0 C to 50 C Temperature measurement Via an NTC thermistor Storage temperature 10 C to 60 C Signal interface Modbus RS 485 as standard and SDI 12 as an op...

Page 10: ...m 0 2 000 µS cm 0 00 20 00 mS cm 0 0 200 0 mS cm Resolution from 0 01 to 1 depending on the range Accuracy 1 of full scale Salinity measurement range 5 60 g kg TDS KCl range 0 133 000 ppm Response time 5 s Operating temperature 0 C to 50 C Temperature compensation Via an NTC thermistor Storage temperature 10 C to 60 C Signal interface Modbus RS 485 as standard and SDI 12 as an option Measurement r...

Page 11: ...t range 5 60 g kg Operating temperature 0 to 50 C Temperature compensation Via an NTC thermistor or an external measurement Measurement accuracy of T C 0 1 C over a range of 0 40 C Response time T90 30 s Storage temperature 10 C to 60 C Signal interface Modbus RS 485 and SDI 12 Measurement refresh rate 1 second maximum Power supply for sensor 5 to 28 volts max voltage 30 V Power consumption Automa...

Page 12: ...ludge blanket 0 100 Resolution Sludge blanket 0 01 à 0 1 Accuracy Sludge blanket 2 Response time 35 secondes Temperature measure Principle of measure NTC Working temperature 5 00 C to 60 00 C Resolution 0 01 C Accuracy 0 5 C Storage Temperature 10 C to 60 C Degree of protection IP 68 Singal Interface Modbus RS 485 or SDI 12 Refreshment of the measure Maximum 1 seconde Power supply 5 to 28 volts Co...

Page 13: ...sures and regulation of optics via CTN Suspended Solid measure Principle of measure Optical IR 870 nm based on IR absorption Range of measure SS 0 50 g L Turbidity 0 4000 FAU Sludge blanket 0 100 Resolution SS 0 01 g L Turbidity 0 01 à 1 FAU Sludge blanket 0 01 à 0 1 Accuracy SS 10 Turbidity 5 range 200 4000 FAU Sludge blanket 2 Response time 35 secondes Temperature measure Principle of measure NT...

Page 14: ...th a bag containing 2 mounting brackets with 2 pan head screws and a set of 12 connectors two 5 contact connectors three 4 contact connectors three 3 contact connectors three 2 contact connectors and one 1 contact connector to connect up the power supply Equipment required for installing the unit and for making the electrical connections PH1x75 mm cross head screwdriver for attaching the unit s mo...

Page 15: ...5 72 3 1 3 Outline drawings of the ACTEON 5000 Overall dimensions of the ACTEON 5000 Diagram 1 Outline drawing for the ACTEON 5000 unit Dimensions when mounted on a wall Diagram 2 Outline drawing for the ACTEON 5000 unit wall mounting A 225 B 198 C 165 D 178 5 E 198 A 213 mm B 185 mm C 84 mm a1 179 3 mm b1 125 mm b2 111 3 mm c1 71 5 mm c2 53 5 mm ...

Page 16: ...ith 10 30V Risk of electrocution do not connect a device operating in mains power mode to a model supplied with 10 30 V Risk of electrocution the connection of a protective earth PE is compulsory when wiring and cabling both 100 240 Va c and 10 30 Vd c models Warning for wiring the relays Fire risk Since the relay contacts have a nominal value of 6 A the external loads connected to the relays must...

Page 17: ...ation Description Terminal identification on circuit card Terminal identification on protective cover self adhesive label 1 Power Supply Option 110 230 V a c power supply Yellow and green Earth Blue Neutral Brown Phase 10 30 V d c power supply Black Red T N P T N P E N P NC 2 ON OFF INPUT Two dry contract inputs WAKE Inactive GND Inactive ET1 GND ET2 GND WAKE Inactive GND Inactive ET1 GND ET2 GND ...

Page 18: ...t 1 Release default is NC Output 1 Switch Output 1 Operate default is NO Output 2 NC Output 2 Switch Output 2 NO R1 C1 T1 R2 C2 T2 R1 C1 T1 R2 C2 T2 6 USB USB port For downloading data USB 7 Ethernet Ethernet option ETH 8 485 OUTPUT One RS485 output RS485 RS485 G B A GND B A 9 ANALOG INPUT Two analog inputs Analog input 2 Input 2 Input 2 Analog input 1 Input 1 Input 1 Jumpers Selection jumpers Vol...

Page 19: ...sensor is connected the wiring diagram to be used is that corresponding to a cable length of more than 15 meters regardless of the length of the cable Diagram 5 Sensor connection for a cable length of 15 meters or less and of more than 15 meters 1 red V power 2 blue SDI 12 Not connected 3 black GND 4 green B RS 485 5 white A RS 485 6 green yellow Cable shield Connect cable 3 and 6 RED YELLOW ORANG...

Page 20: ...measured by sensor 2 4 Primary parameter measured by sensor 2 13 Real time value of the secondary parameter measured by sensor 2 5 Stability indicator for the primary parameter measured by sensor 2 14 State of the two analog outputs in this example analog output 1 is assigned to sensor No 2 The red mark indicates 4 mA 6 Real time value of the primary parameter measured by sensor 2 15 State of Rela...

Page 21: ...n programming functions for the device This icon appears on the home screen Takes you back to the home screen Cancels an action and takes you back to the previous screen Confirms a selection and opens a new screen Confirms a programming task or action Opens the menu used to modify the Modbus address for the digital sensors Indicates an unusual situation and provides information which can be consul...

Page 22: ...Device settings icon and finally the Language icon Setting the date and time From the Device settings menu select the Date hour settings icon Option Description Format Used to set the date format the options are DD MM YY YY MM DD and MM DD YY Place the pointer on the Format line using the up and down navigation icons then select the Confirm icon Date Select the Date line press the confirm icon and...

Page 23: ...perature Ponsel Mesure The operator can stop the SCAN operation at any time by pressing on the icon If no sensor is detected or 2 sensors have the same address an address conflict or a communication error is detected then the device displays a warning message accompanied by the icon Pressing on the icon accesses the addressing menu refer to section 6 2 1 for more details about the addressing funct...

Page 24: ...or the conductivity and turbidity parameters as indicated in the table below Temperature units This line is used to select the units in which the temperature parameter will be displayed C or F Refresh rate This line lets the operator select an interval between each measurement of between 1 and 60 seconds The sensors can measure up to 4 parameters as described below Sensor Parameters measured Measu...

Page 25: ...On Off inputs for the washing Event Alert etc functions This menu is used to select voltage or current for the analog inputs This menu is dedicated to configuring the ACTEON 5000 and is used to set up the screen consult the hardware software version and the events log set the date time and language return to factory settings and set a password This menu is used to set up the optional Ethernet digi...

Page 26: ...brate the digital sensors and set up the compensation parameters This menu lets the operator modify the Modbus address of a sensor notably used when two identical sensors are installed on the device Setting up digital sensors The menu used to set up the digital sensors is used to select the parameters which will be displayed on the home screen select the number of values from which the average is ...

Page 27: ...ed to the Oxygen in mg L parameter measured by the OPTOD oxygen sensor The first line is used to activate the compensation and to access a second line which is used to adjust this parameter possible values 0 to 85 00 g kg Temperature Each sensor is equipped with its own temperature sensor and the temperature recorded is considered if temperature compensation is required for the pH oxygen in mg L a...

Page 28: ...to enter the Operator s name maximum of 13 characters which will be saved with the results of a calibration process Type This line appears if the parameter selected for calibration is oxygen as a Sat To complete this line the operator can select either a 2 point calibration OFFSET and GAIN or a single point calibration GAIN only Mode The options are Single or Multiple mode when several sensors of ...

Page 29: ...coefficient has been confirmed whereas the icon indicates that the coefficient obtained is out of range The table below presents the calibration steps for each parameter PARAMETER STANDARD 1 STANDARD 2 Temperature C Water at a temperature close to 0 C bath of crushed ice with T C measured using a certified thermometer Bath of crushed ice with T C measured using a certified thermometer O2 Sat 0 00 ...

Page 30: ... 2016 PONSEL Mesure Aqualabo Contrôle 35 Rue Michel Marion 56850 CAUDAN FRANCE Tel 33 0 2 97 89 25 30 Fax 33 0 2 97 76 55 72 Sludge blanket detection 100 in tap water 0 occultation du faisceau optique à l aide d un réglet opaque ...

Page 31: ... the following information Set up line Functionality Type SN XXXX PODO for an OPTOD sensor PNEP for a Turbidity sensor PC4E for a C4E sensor PPHR for a PHEHT sensor PORP for an ORP sensor PTUR for a VB5 MES 5 sensor Revision Represented by a letter A in the example above Number A 4 digit number 0000 in the example above Address Between 1 and 243 After configuring the Serial No and address confirm ...

Page 32: ...hall be recorded in the Events log refer to section 6 2 4 Event the functionality is similar to that of the washing function however in the events log this information shall be recorded with a note regarding the start and end of the event Alert a functionality used to monitor an alarm function fitted to an external item of equipment The activation of this function triggers Automatic Maintenance Mo...

Page 33: ... I1 Refresh rate This line lets the operator select the interval between each measurement The possible values are 1 to 60 seconds I1 Error reporting Inactive no error reporting Out of range alert if the measurement falls outside of the range programmed by the Signal min and Signal max lines information is sent to the relay output if the programming is set to Alarm mode refer to section 6 2 6 I1 So...

Page 34: ... form of portions of a straight line Source signal 2 f Source signal 1 To activate the conversion plug the stick into the ACTEON 5000 s USB port refer to item 6 of diagram 3 and wait for the small green LED located above the USB port to stop flashing Then navigate to menu I2 Source signal 2 and select the Active option If Source signal 2 is Activated I1 Source signal 2 display Not displayed Sens 1...

Page 35: ... 1 display This line lets the operator arrange the information displayed on the home screen refer to Table 2 for parameter display details Not displayed Sens 1 Prim Meas the measurement shall be displayed in the space allocated to the primary parameter for sensor 1 item 3 on the home screen Sens 1 Sec Meas item 9 on the home screen Sens 2 Prim Meas item 6 on the home screen Sens 2 Sec Meas item 13...

Page 36: ... Source signal 2 and select the Active option If Source signal 2 is Activated I2 Source signal 2 display Not displayed Sens 1 Prim Meas the measurement shall be displayed in the space allocated to the primary parameter for sensor 1 item 3 on the home screen Sens 1 Sec Meas item 9 on the home screen Sens 2 Prim Meas item 6 on the home screen Sens 2 Sec Meas item 13 on the home screen I2 Source sign...

Page 37: ...ich displays the serial number and software version of the device as well as the serial number hardware version and model of the sensors connected to the device Events log an information only menu which lists all the events together with their time stamping and with the option to transfer this data to a USB stick via the icon Date time settings a menu used to set the date and time to choose the da...

Page 38: ...e mA in MM This line is used to set the value which will be returned by analog output 1 when the device is in Maintenance Mode between 0 and 21 mA OUT 2 Value mA in MM This line is used to set the value which will be returned by analog output 2 when the device is in Maintenance Mode between 0 and 21 mA MM Final tempo mn Used to set a time delay which shall begin when the Maintenance is completed t...

Page 39: ...Proportional to the gap between the measure and the instruction OUT 1 PID Integral Choice between Active by fault and Inactive if OUT 1 PID Integral Active OUT 1 PID Integral Customizable between 0 00 and 1000 00 s OUT 1 PID Derivative Choice between Inactive by fault and Active If OUT 1 PID Derivative Active OUT 1 PID Derivative Customizable between 0 00 and 1000 00 s OUT 1 PID gain Used to set t...

Page 40: ... or 4 20 mA OUT 2 PID linked param Used to select the parameter whose value shall be outputted for the PID function Sens 1 pri meas Sens 1 sec meas Sens 2 pri meas Sens 2 sec meas OUT 2 PID Band Configurable between 0 00 and 1000 00 OUT 2 PID Integral Choice between Inactive and Active if OUT 2 PID Integral Active OUT 2 PID Integral Customizable between 0 00 and 1000 00 s OUT 2 PID Derivative Choi...

Page 41: ... and R2 State in MM lines R1 State in MM In Maintenance Mode Relay 1 can be set to Open or Closed mode R2 State in MM In Maintenance Mode Relay 2 can be set to Open or Closed mode MM Final tempo mn Used to set a time delay which shall begin when the Maintenance is completed The possible values are 0 to 60 minutes R1 output settings R1 Active Function Used to set output 1 to one of the following No...

Page 42: ...imit value Used to set the value of the LOWER limit R1 Hysteresis limit Possible values 0 to 20 R1 Tempo Possible values 0 to 3600 s R1 Forcing Tempo Minimum time during which the contact CLOSED or OPEN shall be maintained in that state between 0 and 120 minutes R2 output settings R2 Active Function Used to set output 1 to one of the following Not assigned Fault alarm Limit indicator If Active fun...

Page 43: ... R2 Tempo Possible values 0 to 3600 s R2 Forcing Tempo Minimum time during which the contact CLOSED or OPEN shall be maintained in that state between 0 and 120 minutes Maintenance Mode is activated under the following conditions When a calibration is being performed If communication with the sensor s is lost If the measurement delivered by the sensor is incorrect If an On Off input in Washing Mode...

Page 44: ... 50 The measurement will not be recorded if its variation as a from the last recorded value does not meet this requirement Interval The interval between consecutive recordings can be set from 1 to 120 minutes USB export Inactive Active after connecting a USB stick the data recorded on the ACTEON 5000 is copied to the latter To download the recorded data plug the stick into the ACTEON 5000 s USB po...

Page 45: ...nect the controller from the power supply systematically when performing maintenance work on the transmitter Do not use a corrosive or inflammable solvent to clean the transmitter The use of this type of solvent could damage the device its screen and may invalidate the warranty After checking that the ACTEON 5000 s protective covers are properly closed wipe the outside of the transmitter with a so...

Page 46: ... Servicing After each use rinse the sensor and the membrane carefully in clean water If deposits such as biofilm or sludge persist wipe the membrane carefully with a soft cloth or absorbent paper Caution for the titanium version clean the body of the sensor with acetone do not use methylated spirits ethanol or methanol Caution only unscrew the sieve cap containing the DODISK when replacing the dis...

Page 47: ...5 Rue Michel Marion 56850 CAUDAN FRANCE Tel 33 0 2 97 89 25 30 Fax 33 0 2 97 76 55 72 step 2 gain the sensor is placed in a medium with an even temperature distribution in the medium at a known temperature This temperature may be measured using a certified thermometer ...

Page 48: ...er each use rinse the sensor carefully in clean water If deposits such as biofilm or sludge persist clean the sensor carefully with soapy water and wipe the head with a soft cloth or absorbent paper Storage Place the protective bag over the head of the sensor to prevent the optical part from being scratched Storage temperature 10 C to 60 C Turbidity calibration in NTU The NTU sensor is an optical ...

Page 49: ...librated using a field sample A 2 point calibration is performed 1 offset using distilled water 0 mg L 1 gain using a sludge sample immerse the sensor in the sample with stirring and log the theoretical value measured by the sensor Using the same sample analyze the dry weight in a laboratory in accordance with standard EN 872 within a range from 0 500 mg L and in accordance with standard NF T 90 1...

Page 50: ...mmerse the sensor in a cleaning solution PF CSO C 00010 for a few hours and rinse with plenty of water before use Do not use a soft cloth or absorbent paper since the glass bulb is extremely sensitive to scratching Redox clean the platinum disk using fine wet abrasive paper such as P1200 or P220 Storage Keep the glass membrane hydrated by adding a few drops of storage solution PF CSO C 00005 to th...

Page 51: ...lean the platinum ring with an abrasive moist paper type P1200 or P220 Storage Maintain the head of the sensor hydrated in the protection case with a few drops of preservation agent solution PF CSO C 00005 or if it is not available with the solution of KCl Rinse profusely the sensor before use After storage in dry environment put the sensor in a KCl solution for 12 hours The case protects against ...

Page 52: ...use rinse the sensor carefully in clean water If deposits such as biofilm or sludge persists in the measurement slit or on the electrodes use wet abrasive paper to remove a thin layer off the surface of the electrodes type P1200 or P220 Storage The protective bag absorbs direct impacts on the head of the sensor If storing for a short period between measurements place a wad of cotton wool in the bo...

Page 53: ... in the medium to be measured wait until the sensor s temperature has stabilized before taking the reading The sensor is not well suited to measuring in the weakest ranges 0 200 µS cm Operating temperature 0 C to 50 C Servicing After each use rinse the sensor carefully in clean water Storage The sensor should be dried before being stored Storage temperature 10 C to 60 C Conductivity calibration Us...

Page 54: ... point is shifted proceed with the complete sensor calibration on 1 or 4 ranges For this procedure a Formazin solution with concentration matching the middle of the measurement range will be necessary This solution will be prepared from a 4000 NTU main solution For the preparation of solutions take a flask of 200 mL Introduce the necessary volume of Formazin cf table below and fill up to 200 mL wi...

Page 55: ...on of the sensor Contact the technical services department Measurement displayed as 9999 Out of range measurement Check that the sensor has been installed under the correct conditions Clean the sensor Run a calibration of the sensor Contact the technical services department Current output not working or value incorrect Check the settings for the current output Check that the wiring is correct Chec...

Page 56: ...5 Rue Michel Marion 56850 CAUDAN FRANCE Tel 33 0 2 97 89 25 30 Fax 33 0 2 97 76 55 72 PONSEL Mesure After Sales Service AQUALABO CONTROLE PONSEL MESURE 35 Rue Michel MARION 56850 CAUDAN FRANCE Tél 33 0 1 72 87 97 93 Fax 33 0 2 97 76 55 72 Email sav ponsel aqualabo fr ...

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