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2.5
MAINTENANCE
2
9923983 - 2012-2013 RZR 170 Service Manual
© Copyright 2012 Polaris Sales Inc.
30 - 100 Hour Maintenance Interval
Periodic Maintenance Chart
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles (KM)
Oil Change
30 H
6 M
300 (480)
Lubricate all grease fittings, pivots, & cables
Oil Pre-Filter Screen
30 H
6 M
300 (480)
Clean filter at every oil change; clean annually
if operated less than 10 hours
General Lubrication
50 H
3 M
500 (800)
Lubricate all grease fittings, pivots, & cables
E
Valve Clearance
50 H
-
500 (800)
Check clearance; adjust to specification if
required; perform break-in adjustment after the
first 10 hours of operation
Carburetor Float Bowl
50 H
6 M
500 (800)
Drain bowl periodically and prior to storage
E
Throttle Cable /
TRS Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate; replace if necessary
E
Choke Cable
50 H
6 M
500 (800)
Inspect; adjust; lubricate; replace if necessary
E
Carburetor Air Intake Ducts
/ Flange
50 H
6 M
500 (800)
Inspect for proper sealing / air leaks
Shift Cables
50 H
6 M
500 (800)
Inspect; lubricate; adjust
Brake Pad Wear
50 H
6 M
500 (800)
Inspect; replace as needed
Drive Belt
50 H
-
500 (800)
Inspect; replace as needed
E
Fuel System
100 H
12 M
600 (1000)
Check for leaks at tank cap, lines, fuel valve,
filter, carburetor, replace lines every two years
E
Fuel Filter
100 H
12 M
600 (1000)
Replace yearly
Engine Mounts
100 H
12 M
600 (1000)
Inspect
E
Exhaust Emissions /
Muffler / Pipe
100 H
12 M
600 (1000)
Inspect secondary air system filter and exhaust
- clean as required
E
Ignition Timing
100 H
12 M
600 (1000)
Inspect
E
Spark Plug
100 H
12 M
600 (1000)
Clean; check condition; adjust gap;
replace as needed
Wiring
100 H
12 M
600 (1000)
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to
water, mud, etc.
CVT Clutches / Drive Belt
(Drive and Driven)
100 H
-
600 (1000)
Inspect;clean; replace worn parts
Wheel / Axle Bearings
100 H
12 M
600 (1000)
Inspect; replace as needed
Spark Arrestor
100 H
12 M
600 (1000)
Clean
Toe Adjustment
-
-
-
Inspect periodically; adjust when parts are
replaced
Idle Speed
-
-
-
Adjust as needed