9850067 R01 - 2020-2021
GENERAL
/
GENERAL XP
Service Manual
© Copyright Polaris Inc.
7.37
17. Thoroughly clean the shift shaft housing.
IMPORTANT
Make sure the transmission is in HIGH gear prior to
reassembly
18. Install the sector gear
1(
onto the shift drum shaft.
Install the shift shaft assembly
2)
and sector gear
2!
into the bushing pocket on the left side. Align the
timing marks on the gears as shown.
19. Install the detent star
2@
onto the shift drum shaft. Be
sure to install the detent star with the raised edge
facing outward and skip-tooth aligned.
20. Install the detent pawl
2#
onto the shift shaft and
carefully install the compression spring
2$
.
21. Install a new O-ring
2%
on each shift shaft. Apply a
small amount of white lithium grease on the O-rings,
shift shafts and component contact surfaces prior to
installing the sector cover.
22. Clean the transmission and gear sector cover mating
surfaces thoroughly.
23. Apply Loctite® 680 Sealant onto the cover and
transmission case mating surface.
Loctite® 680 Sealant
PN: 3233901
