3.44
9850067 R01 - 2020-2021
GENERAL
/
GENERAL XP
Service Manual
© Copyright Polaris Inc.
CONNECTING ROD INSPECTION
1.
The 3 digit numbers stamped onto the intake side of
the connecting rod are serial numbers used to match
the rod cap
w
with the rod stem
e
.
2.
The number
r
and letter
t
stamped onto the
exhaust side of the connecting rod represent the
bore diameter and weight grading of the connecting
rod.
3.
Inspect the small end and big end of connecting rod
(and matching rod cap) for damage, galling of
surface or pitting.
4.
Measure small end I. D. in two directions as shown.
Record
measurements
and
compare
to
specifications. Replace connecting rod if worn past
the service limit specification.
MEASUREMENT
Connecting Rod Small End I.D.:
.7879 - .7885" (20.015 - 20.030 mm)
Service Limit:
.7897" (20.06 mm)
5.
Install matching rod cap on connecting rod
(without
bearings)
and install the bolts.
6.
Tighten bolts snug, then torque to 13 ft-lbs (18 Nm).
7.
Using a dial bore gauge, measure big end I.D. in two
directions
shown.
Record
measurements
and
compare to specifications.
8.
Refer to the number stamped onto the exhaust side
of the connecting rod. This number represents the
bore diameter.
