5.24
9850067 R01 - 2020-2021
GENERAL
/
GENERAL XP
Service Manual
© Copyright Polaris Inc.
6. Remove quick connect from the fuel fitting.
Replacement Needs:
Indicators that the quick connect is damaged, and
assembly replacement is needed:
1. The retaining clip can be closed without the insertion
of a hard line end. The retaining clip is designed to
lock only when a hard line end has been fully
inserted.
2. Retaining tabs are deformed and no longer lock into
the body of the quick connect.
3. Broken retaining tabs, or any sign of cracks in the
retaining clip. The retaining clip is responsible for
holding the quick connect on the line when under fuel
pressure.
4. Quick connect has been twisted from its original
inserted position, or the connector has been
damaged.
FUEL LINE REPLACEMENT
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
1. If equipped, move PFA cover
q
to access fuel line.
2. Place a shop towel around the fuel line to catch any
dripping fuel.
3. If removing either end of supply line
w
, pull open tabs
while moving green connector out to release the line.
See Fuel Line Quick Connect Removal page 5.23.
4. Pull on the fuel line for removal.
5. To install the line, verify the connections are clean
and free of debris.
6. Place the fuel line back over the fitting and slide the
green connector locking mechanism back into place.
Verify the connector tabs snap back into place.
