6.7
CLUTCHING
6
9923523 - 2012
RANGER
RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
PVT Assembly
1. Inspect inne r clu tch cover. Repla ce if cracked or
damaged.
2. Inspect th e se al on the tra nsmission inpu t shaft.
Replace if damaged.
3. Remove silicone sealant from the engine case and
inner PVT cover.
4. Apply R TV silicone sealant to the bac k side of the
inner clutch cover to ensure a water tight fit between
the engine and inner clutch cover. Both surfaces must
be clean to ensure adhesion of the silicone sealant.
5. Install and properly align the inner clutch cover. Be
sure the cables and hose routings are correct.
6. Install the (4) inner clutch cover bolts and washers that
retain the cover to the transmission. Torque bolts to
specification.
7. Install the (4) inner clutch cover bolts and washers that
retain th e cover to the en gine. Tor que bo lts to
specification.
8. Clean the splines inside the driven clutch and on the
transmission input shaft.
9. Apply a light film of grease to the splines on the shaft.
10. Install the dr iven clutch, washer a nd re taining bolt.
Torque to specification.
11. Clean the end of the taper on the crankshaft and the
tapered bore inside the drive clutch.
12. Install d rive clutch onto the en gine an d tor que
retaining bolt to specification.
13. Install the drive belt noting direction of be lt rotation
(see “DRIVE BELT - Belt Installation”). If a new belt is
installed, install so numbers can be easily read.
14. Install a new outer clutch cover seal with the colored
stripe facing the inner clutch cover.
15. Reinstall outer clutch cover and secure with screws.
Torque screws to specification.
16. Install the clutch inlet and outlet ducts and tighten the
hose clamps.
17. Reconnect the battery cable.
18. Install engine service panel and both seats.
=
T
Inner Clutch Cover Bolts:
12 ft. lbs. (16 Nm)
Apply RTV Silicone Here
=
T
Driven Clutch Retaining Bolt:
36 ft. lbs. (48.5 Nm)
=
T
9
Drive Clutch Retaining Bolt:
47 ft. lbs. (63.5 Nm)
=
T
Outer Clutch Cover Retaining Screws:
45-50 in. lbs. (5 Nm)
=
T
Wheel Nuts:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 30 ft. lbs. + 90° (1/4 turn)
Summary of Contents for 2012 RANGER RZR 570
Page 4: ......
