3.33
ENGINE / COOLING SYSTEM
3
9923523 - 2012
RANGER
RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
17. Connect the harness leads to the IAC valve (D), TPS
(E), T-MAP sensor (F). Verify routing is correct.
18. Connect the fuel injector harness lead (G) to the fuel
injector.
19. Connect the fuel line (H) to the fuel rail.
20. Install the (8) fasteners securing the (2) bolt in braces
to th e ve hicle m ain frame. Torque fas teners to
specification. Be sure the routing of the transmission
breather hose and wire harness is correct.
21. Connect the ignition coil harness connector and install
the spark plug wire.
22. Install the CPS and mounting bolt into the stator cover
and torque to specification.
23. Connect the stator wire connector and install a new
tie strap to secure the wiring to the front engine mount
bracket.
24. Install the inner clutch cover as outlined in chapter 6.
25. Install the dr ive clutch, driven clutch, belt and outer
clutch cover as outlined in Chapter 6. Be sure all hose
and wire routings are correct. Torque all fasteners to
specification as outlined in Chapter 6.
26. Install the in take ba ffle as sembly. Se cure the 3
clamps that attach the a ssembly to the crankc ase
vent, air box lid and inner clutch cover.
D
E
F
H
G
=
T
Rear Bolt in Brace Fastener Torque:
17 ft. lbs. (23 Nm)
Front Bolt in Brace Fastener Torque:
40 ft. lbs. (54 Nm)
=
T
CPS Fastener Torque:
9 ft. lbs. (12 Nm)
17 ft. lbs.
(23 Nm)
40 ft. lbs.
(54 Nm)
Summary of Contents for 2012 RANGER RZR 570
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