8.41
TRANSMISSION
8
9923523 - 2012
RANGER
RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
14. Install new seals into the transmission case halves.
• The sn orkel shaft se al ( F), sh ould be pr essed in
until it seats against the housing counter-bore.
• The input shaft seal (G), should be pressed in until
it seats flush with the housing.
• The r ear output shaft sea ls (H) an d p inion sha ft
seal (J) can be installed using a standard bushing
installation tool. Seals should be installed just past
the ca se lead -in ch amfer (.07 0" or 1 .8 mm fr om
outer face of bore).
15. Install the brake disc onto the pinion shaft. Install the
washer an d app ly Lo ctite
®
26 2
™
o r 2760
™
to the
mounting bo lt thr eads. To rque the b
olt to
specification.
16. Thoroughly clean the shift shaft housing.
Be sure the
transmission is in High gear prior to reassembly.
17. Install the sector gear (16T) onto the shift drum shaft.
Install the shift shaft assembly and sector gear (11T)
into the b ushing po cket on th e left sid e. Align the
timing marks on the gears as shown.
18. Install the spacer onto the shift drum shaft.
=
T
Park Brake Disc Mounting Bolt:
18-22 ft. lbs. (24-30 Nm)
H
H
F
G
High Gear Shown
Timing Marks
Spacer
Summary of Contents for 2012 RANGER RZR 570
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