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Poettinger NOVACAT 225 H, Operator'S Manual

The Poettinger NOVACAT 225 H Operator's Manual is a valuable resource for all users of this exceptional agricultural equipment. Packed with essential information and detailed instructions, this manual is available for free download from our website. Discover the extensive features and functions of the NOVACAT 225 H and ensure optimal performance with the help of this comprehensive manual.

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- 33 -

0300_GB-HEBEL_379

MAINTENANCE AND SERVICE

GB

Nova Cat 266F /  306F

Nova Alpin 226/266 Weiste 
triangle

Nova Disc 225

Nova Cat 225/ 265 / 305 / 350 
/ 400

Nova Alpin  226/266

Changing the Cutter Blades 

(from 2004 model)

1.  Insert lever from left or right side on the cutter 

disc ”Pos A” until it stops.

2.  Swing lever from ”pos. A” to ”pos. B” and push 

the movable holder (30) down.

3.  Remove cutter blade (M)

Storing the lever

-  Place lever in the respective 

holding pouch and secure.

-  See diagrams for storage 

places.

•   blade bolts (31) for damage, wear and fitting

•   holder (30) for damage, change in position and fitting

•   borehole (32) for damage.

-  Side surfaces must not show signs of 

deformation

6.  Install cutter blades

7.  Visual check! Check that blade (M) is correctly 

 Pos 

A

 Pos 

B

4.  Clean forage remains and dirt away.

-   around the bolts (31) and inside the borehole (32)

5. Check:

positioned between blade bolts (31) and holder 
(30) 

(see diagram)

.

8.  Swivel lever (H) to ”A” again and remove.

Summary of Contents for NOVACAT 225 H

Page 1: ... manual GB INSTRUCTIONS FOR PRODUCT DELIVERY Page 3 Translation of the original Operating Manual Nr Disc mower 99 377 GB 80Q 0 NOVACAT 225 H HED HCRW mudel PSM 377 01001 NOVACAT 265 H HED HCRW mudel PSM 378 01001 ...

Page 2: ...apply the highest quality standards to our products which are constantly monitored by our in house quality management and our management board Because the safety perfect function highest quality and absolute reliability of our machines in operation are the core competencies for which we stand There may be deviations between these instructions and the product as we are constantly developing our pro...

Page 3: ...el nuts checked re tightness T Drive shaft cut to correct lenght T Correct power take off speed indicated T Fitting to tractor carried out to three point linkage T Trial run carried out and no defects found T Functions explained during trial run T Pivoting in transporting and operating position explained T Information given re optional extras T Absolute need to read the operating manual indicated ...

Page 4: ... maintenance 21 SET THE POSITIONS OF THE GUIDING PLATES Extra dry system 22 Dismount guide plate 23 Mount guide plate 23 SWATH DISCS Swath Discs 24 Flat cone conveyor Optional extra 24 COLLISION SAFETY DEVICE Collision safety device 25 How the hydraulic collision safety device functions 25 Function of collision safety device 25 MAINTENANCE Safety point 26 General maintenance hints 26 Cleaning of m...

Page 5: ...ing the EU Declaration of Conformity the manufacturer declares that the machine being brought into service complies with all relevant safety and health requirements Meaning of warning signs Danger flying objects keep safe distance from the machine as long as the engine is running Wait until all machine components have stopped completely before touching them Stay clear of mower knife area as long a...

Page 6: ... mower so that the edge of the tractor side drum is just outside the right hand tractor tyre See also chapter Side located attachment supplement D Adjust lower link bolt 1 on frame accordingly Bring frame into horizontal position by adjusting linkage arm spindle 15 By turning upper link spindle 16 the cutting height is adjusted ...

Page 7: ... swivel cylinder Important recommendation A transfer which is located near the gear advises which p t o speed your mower unit is equipped for Standard Gear for power take off 1000 rpm Optional exra Gear for power take off 500 rpm Order number spare part book Fitting drive shaft Before operating for the first time drive shaft is to be checked and adapted if necessary See alse chapter Drive Shaft in...

Page 8: ...when transporting better cutter bar ground adaption when mowing Themowerbarcanbeswivelledinto3differentpositions for transportation Safety Precaution see supplement A1 points 7 8c 8h Changing from working position to transport position is only to be carried out on even firm ground Never let mowing mechanism run with the mower raised Swinging cutter bar down Make sure that swivelareaisfree and that...

Page 9: ...ansport position 1 Mower bar only swivelled up at the side Pull on rope S2 and simultaneously actuate servo valve ST Gradually move cutter bar into vertical position and release rope S2 Secure cutter bar with hook 13 Servo valve ST to O position Tips for transportation Do not move the servo valve ST to the float position The hook 13 will become very worn Before driving on roads always check correc...

Page 10: ...ment for transport Before leaving the tractor lower cutter bar to ground Transport position 4 Cutter bar laterally swivelled up approx 20 this position upwards is limited by a stop buffer only for turning manoeuvres in the field do not use on roads or public thoroughfares Reducing the Total Height Before converting to transport position The external guard plate 10 can be swivelled in to reduce the...

Page 11: ...ition Exchangedamagedleversimmediatelyfor new ones Important Keep to the order of operation 1 Shift servo to floating position so that no residual air pressure remains in hydraulic lines 2 Let bolt 13a rest in the hook Pull the rope S2 Lower mounting frame with lifting gear until the bolt 13a rests in the hook 3 Move the lever 13b to the locking position Doing this secures the bolt 13a in the hook...

Page 12: ... spindle 15 far enough so that the lower link can be pulled from the bolt Caution Crushing and shearing sections in the lifting gear area Parking the implement The implement can be parked in two positions R and H Donotsetthehydraulic controlvalvetofloating position if the support stand is raised Attention STOP The support stand should not be raised too high if the implement is parked in H position...

Page 13: ...it is facing downhill and in a raised position when travelling in a left hand curve with the mower unit raised whentravellinginaleft handcurveinthetransportposition mower unit completely raised Safety information Reduce speed in left hand curves accordingly Travel so that the raised mower unit is facing uphill It is better to travel in reverse on a slope than to carry out a risky turning manoeuvre...

Page 14: ...boundary stones etc can damage the mower unit If nevertheless a collision occurs Stop immediately and switch off the drive Check the implement carefully for any damage In particularcheckthemowingdiscsandtheirdriveshafts 4a If necessary have it checked over in the work shop as well After contact with a foreign object Checktheconditionofbladesandthebladeholder see chapter Maintenance and service Ret...

Page 15: ...em related noises from the p t o shaft free running The driving speed depends on the ground conditions and the crop to be mown Reversing Raise the mower when reversing Adjustment The tractor s hydraulics must be set so the machine can follow the ground contours Hydraulic control valve ST on Floating position The cardan shaft GW position should be roughly horizontal when mowing H1 GW TD 4 00 1 Moun...

Page 16: ... the crop should not be chopped Correct belt tension Check X2 size NOVACAT 225 X2 164 mm NOVACAT 265 X2 164 mm NOVACAT 305 X2 164 mm EUROCAT 275 X2 178 mm Position of the rotor prongs Pos Z1 position of the rotor prongs for normal operating conditions Pos Z2 for difficult operating conditions if for example the chuck wraps around the rotor The rotor prongs turn 180 pos Z2 This prong position remov...

Page 17: ...conditioner Reduce spring tension before dismounting the conditioner Pin bolt 18 in the relative position a b c see chapter MAINTENANCE Otherwise the danger exists that the mountingframeofthecutterbarcouldswivel up in jerks and jolts when uncoupling the lower link 1 Loosen locking mechanism 1 and swing protection 2 up 2 Remove the belt protection 2 and withdraw the drive shaft GW from the gear ...

Page 18: ...Remove screw S Spring loaded positioning bolt optional 6 Always park conditioner steadfast 7 Mount the guard 5 This guard 5 prevents the penetration of dirt into the gear area Mounting the conditioner is effected in the reverse sequence to dismounting Important When mowing without conditioner protective elements and the both swath formers SB must be mounted additionally on the cutter bar Parts see...

Page 19: ... this situation mowing may not take place without additional protection elements Beware Protection elements especially intended for this mode of mowing must be fitted to the mowing unit These protection elements are not included in the delivery of a new machine with a conditioner the parts must be additionallyordered seeSparePartsList componentgroup REAR PROTECTION Optional extra Chassis 4 Spring ...

Page 20: ... 20 0400 D ROTOR_377 ...

Page 21: ...ber cylinders the side bearing if using a high pressure cleaner see chapter Maintenance and Service After ever operation grease the lower roller side bearings L left and right the upper roller side bearing L left Lubricate after every 100 hours of operation the upper roller gearing M right After every 500 operating hours change the oil ll with SAE 90 III oil to the mark N Note Dismounting and moun...

Page 22: ...re to be understood as basic settings Because of the various types of crops an optimum setting of the guiding plates can possibly first be ascertained when the machine is in use TD 61 00 15 TD 61 00 14 NOVACAT 265 extra dry Swathes 1 Set the positions of the guiding plates see diagram Spread width 2 Set the positions of the guiding plates see diagram ...

Page 23: ... the guide plate can be removed Remove ring bolt 1 and washer 2 Remove split pin V and pull bolt 3 out Mount guide plate LB onto the top side of the conditioner Bolt 3 and split pin V Ring screw 1 and washer 2 Important Washers in the order as shown in diagram Mount guide plate For swathing the guide plate is to be mounted in the position provided Mounting takes place in the reverse analogical ord...

Page 24: ...etractor s wide tyres Mount guide plates left 1 and right 2 Setting both tension springs A for high dense forage B basic setting C for short forage Flat cone conveyor Optional extra Flat cone conveyor are recommended to improve the conveyance rate of swath deposits particularly with heavy thick fodder components For individual parts see Spare Parts List ...

Page 25: ...elled back hydraulically into the operating position To do this actuate the double action control valve Instruction switching from working to transport position and vice versa can be carried out even by this swivel device See also chapter entitled Transport and working position Function of collision safety device Ifthemowerencountersanobstacle thespringloadedhook 1 isreleased and the cutter bar ca...

Page 26: ...iod of use should not exceed 5 6 years Winter storage Thoroughly clean machine before storage Put up protection against weather Change or replenish gear oil Protect exposed parts from rust Lubricate all greasing points according to lubrication chart Drive shafts see notes in the supplement For maintenance please note The instructions in this operating manual are always valid In case there are no s...

Page 27: ...screw OIL LEVEL Cutter bar oil level check Under normal operating conditions oil is to be replenished annually 1 Liftonesideofthemowerbar X1 andsupport X1 Distance from ground to upper edge of cutter bar NOVACAT 225 X1 180 mm NOVACAT 265 X1 160 mm Thesidewheretheoilrefillscrewislocatedremains on the ground Lift the other side of the mower bar about X1 and support with a suitable prop 2 Let mower b...

Page 28: ...tity NOVACAT 225 2 1 Liter SAE 90 NOVACAT 265 2 6 Liter SAE 90 Put cutter bar in vertical position and wait approx 5 minutes Take out oil drain plug 62 let run out and duly dispose waste oil Changing oil Angular gear Change oil after the first 50 operating hours Under normal operating conditions oil is to be replenished annually OIL LEVEL Change oil after 100 ha at the latest Quantity 0 7 Liter SA...

Page 29: ...ivel cutter bar up into the vertical position 2 Make sure the safety hook has engaged see also chapter Transport position 2 3 Pin bolt 18 in the relative position a b c see also Table Normal position of the pin bolt 18 is if the half bolt is in the bore 17a The pin bolt 18 can additionally be set up in intermediate positions These intermediate positions can then be selected if by setting out in po...

Page 30: ... bolt 18 in the relative position a b c see also Table Tabel NOVACAT 225 Pos a NOVACAT 225 extra dry Pos b NOVACAT 265 Pos b NOVACAT 265 extra dry Pos c NOVACAT 7800 Pos b NOVACAT 7800 extra dry Pos c EUROCAT 275 Pos a EUROCAT 275 extra dry Pos b NOVACAT 305 Pos b NOVACAT 305 extra dry Pos c NOVACAT 8600 Pos b NOVACAT 8600 extra dry Pos c EUROCAT 315 Pos b EUROCAT 315 extra dry Pos c NOVACAT 350 P...

Page 31: ... Pöttinger immediately Screw down the pin of the blade with the nut with 120 Nm Check the suspension of mowing blades as to wear and other damage everytimebeforebringingthemachineintooperational use several times during use immediatelyafterhittinganobstacle e g astone piece of wood metal Attention Danger of accident if wearing parts are worn If such wearing parts are worn out they must not be used...

Page 32: ...riving over a hard obstacle e g stones pieces of wood ect Carry out a check as described in chapter Changing the Cutter Blades Take note Damaged buckledandwornoutpartsmustnotbeused further danger of accident Changing the Cutter Blades up to 2003 model 1 Insert lever H horizontally between cutter disc and holder 30 2 Push movable holder 30 down using lever H 3 Remove cutter blade M 4 Clean forage r...

Page 33: ...emove cutter blade M Storing the lever Place lever in the respective holding pouch and secure See diagrams for storage places blade bolts 31 for damage wear and fitting holder 30 for damage change in position and fitting borehole 32 for damage Side surfaces must not show signs of deformation 6 Install cutter blades 7 Visualcheck Checkthatblade M iscorrectly Pos A Pos B 4 Clean forage remains and d...

Page 34: ...ect to revision Optional equipment Conditioner Lighting Warning table All data subject to revision Optional equipment Conditioner Lighting Warning table Hydraulic slewing unit Necessary connections 1 single action hydraulic connection necessary minimum tractor fitting pressure min 80 bar pressure max 180 bar 1 double action hyfraulic connection only for machines with hydraulic slewing equipment pr...

Page 35: ...esulting damage which occurs henceforth The risk is carried by the user alone The keeping of operating service and maintenance requirements layed down by the manufacturer also come under the heading of defined use Position of Vehicle Identification Plate The chassis number is engraved on the name plate illustrated on the left Warranty claims enquiries and spare parts orders cannot be made without ...

Page 36: ...GB Anhang Titelblatt _BA Allgemein GB SUPPLEMENT ...

Page 37: ...cheap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed availability through your Pöttinger Sales Service Things will run better with genuine Pöttinger parts The original cannot be copied ...

Page 38: ...ndhydraulicsystem preloaded springs pressure accumulators etc require sufficient knowledge correct tools and protective clothing and thus must only be performed at authorized workshops 4 Defined use a See Technical Data b The keeping of operating service and maintenance requirements layed down by the manufacturer also come under the heading of defined use 5 Spare parts a Theoriginalcomponentsandac...

Page 39: ...o account the working range and swing mass of the implement 11 General a Beforeattachingimplementtothree pointlinkage move systemleverintoapositionwherebyunintentionalraising or lowering is ruled out b Danger of injury exists when coupling implement to tractor c Danger of injury through crushing and cutting exists in the three point linkage area d Do not stand between tractor and implement when us...

Page 40: ...riod of non use clean and lubricate driveshaft For winter working grease the tube guards to avoid them freezing together Matching driveshaft to tractor Todeterminetheactuallengthrequired holdthetwohalves of the driveshaft side by side T rimming procedure To adjust the length place the pto halves in the shortest operating position L2 next to one another and mark Caution Note the maximum operating l...

Page 41: ...dprotectiondevicedesigned to protect your vehicle against damage Sensibledrivingavoidsfrequentengagingoftheclutchand preventsunnecessaryweartotheclutchandtheimplement Greasing interval 500 hrs Special lubricant Important for driveshafts with friction clutch Torque is limited with overloading and brief torque peaks and evenly transferred during slipping Prior to initial operation and after long per...

Page 42: ...s 1 J once a year 100 ha every 100 hectares BB if necessary FETT GREASE Oil Number of grease nipples Number of grease nipples III IV see supplement Lubrificants l Litre Variation See manufacturer s instructions 4 Rotations per minute 100 12 06 Always screw in measuring stick up to stop ...

Page 43: ... 43 0500 SCHMIERPLAN 379 FETT 50h 100 h 1 J 1 J FETT IV III 0 7 Liter III 2 1 Liter NOVACAT 225 III 2 6 Liter III 3 0 Liter III 3 5 Liter NOVACAT 265 NOVACAT 305 NOVACAT 350 050 05 02 ...

Page 44: ...east once a year Take out oil drain plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc metal parts outside joints etc have to be protected against corrosion with a group Iv product as indicated on the reverse of this page Corrosion protection Fluid 466 Lubricants Edition 2013 Lubricant indi...

Page 45: ...IEBEÖL B 85W 90 GETRIEBEÖL C 85W 90 LORENA 46 LITORA 27 RHENOX 34 GETRIEBEÖL B 85W 90 GETRIEBEÖL C 85W 140 ELF OLNA 32 46 68 HYDRELF 46 68 PERFORMANCE 2 B SAE 30 8000 TOURS 20W 30 TRACTORELF ST 15W 30 TRANSELF TYP B 90 85W 140 TRANSELF EP 90 85W 140 EPEXA 2 ROLEXA 2 MULTI 2 GA O EP POLY G O MULTIMOTIVE 1 TRANSELF TYP B 90 85W 140 TRANSELF TYP BLS 80 W 90 ESSO NUTO H 32 46 68 NUTO HP 32 46 68 PLUS ...

Page 46: ...32 46 68 SUPER TRAC FE 10W 30 ULTRAMAX HVLP 32 ULTRAPLANT 40 SUPER HPO 30 STOU 15W 30 SUPER TRAC FE 10W 30 ALL FLEET PLUS 15W 40 HP GEAR OIL 90 oder 85W 140 TRANS GEAR OIL 80W 90 MULTILUBE EP 2 VAL PLEX EP 2 PLANTOGEL 2 N RENOLIT LZR 000 DEGRALUB ZSA 000 DURAPLEX EP 1 HP GEAR OIL 90 oder 85W 140 VEEDOL ANDARIN 32 46 68 HD PLUS SAE 30 M U LT I G R A D E S A E 8 0 9 0 MULTIGEAR B 90 MULTIGEAR C SAE ...

Page 47: ...ketch left 10 cm right 15 cm 2 Attachment variation 17 cm interchange left and right lower link bolts and install according to sketch left 20 cm right 5 cm 3 Attachment variation 27 cm As in point 2 but in addition relocate lower links about 10 cm to the right 195 cm 7 cm 17 cm 10 cm 27 cm TD 26 96 6 195 cm 7 cm 17 cm 20 cm 5 cm TD 26 96 5 15 cm 195 cm 7 cm SB 100 cm TD 26 96 7 10 cm ...

Page 48: ...TIONS GB Repairs on the cutter bar Adjust markings in a line K1 K2 Onlyscrewthenut M onwhenthereissufficientthread length in order to prevent any damage Secure nut M against loosening with Loctite 242 or an equivalent product and center point 2x ...

Page 49: ...e between the key and the keyway in the bore Usingahexagonsocketwrench DIN911 gradually tighten the grub cap screws in accordance with the torquesaslistedinthescheduleofscrewtightening torques Bush identifier Torque Nm 2017 30 2517 49 When the drive has been operating under load for a short period half to on hour check and ensure thatthescrewsremainattheappropriatetightening torque In order to eli...

Page 50: ...nt mounted implement front ballast distance from centre of gravity for combinedfrontmountedimplement front ballast to front axle centre Tractor wheelbase distance from rear axle centre to centre of lower link balls distance from centre of lower link balls to centre of gravity for combined rear mounted implement rear ballast a m b m c m d m 2 3 1 1 1 1 1 2 2 2 3 3 1 3 2 Combination of tractor and m...

Page 51: ...the rear Record the calculated real and the permissible total weight given in the instruction handbook for the tractor into the table 5 CALCULATION OF THE REAL REAR AXLE LOAD TH tat Record the calculated real and the permissible rear axle load given in the instruction handbook for the tractor into the table 6 TYRE LOAD CARRYING CAPACITY Record double the value two tyres of the permissible load car...

Page 52: ...es adherence to the other following EU directives and or relevant provisions Source of applied harmonised norms EN ISO 12100 EN ISO 4254 1 EN ISO 4254 12 Source of applied miscellaneous technical norms and or specifications Person responsible for documentation Andreas Gadermayr Industriegelände 1 A 4710 Grieskirchen EC Conformity Declaration Original Conformity Declaration Klaus Pöttinger Corporat...

Page 53: ...s and weights are given as anindicationonly Responsibilityforerrorsoromissions not accepted Reproductionortranslationofthispublication inwhole orpart isnotpermittedwithoutthewrittenconsentofthe PÖTTINGER Landtechnik GmbH A 4710 Grieskirchen All rights under the provision of the copyright Act are reserved PÖTTINGER Landtechnik GmbH werkt permanent aan de verbetering van hun producten in het kader v...

Page 54: ...0 81 91 59 656 PÖTTINGER Landtechnik GmbH A 4710 Grieskirchen Telefon 0043 0 72 48 600 0 Telefax 0043 0 72 48 600 2511 e Mail info poettinger at Internet http www poettinger at GEBR PÖTTINGER GMBH Stützpunkt Nord Steinbecker Strasse 15 D 49509 Recke Telefon 0 54 53 91 14 0 Telefax 0 54 53 91 14 14 PÖTTINGER France 129 b la Chapelle F 68650 Le Bonhomme Tél 03 89 47 28 30 Fax 03 89 47 28 39 ...

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