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Notes

Summary of Contents for FeederPro 1000

Page 1: ...Provided By http www MyBinding com http www MyBindingBlog com Plockmatic 1000 High Capacity Stacker Operator Manual...

Page 2: ...April 2005 Part no 18364 Air Feed Collator and Feeder Model 1000 and High Capacity Stacker Model 1010 Operator Manual...

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Page 4: ...ent 12 3 7 Integral stacker 12 3 8 Docking the Lift 13 3 9 Using the fan 13 3 10 Running a job using Model 1000 as a Collator 14 3 11 Running a job using Model 1000 as a Feeder 16 3 12 Storing a job 1...

Page 5: ...4 7 5 Setup Paper Size Collator and Feeder mode 27 4 8 Error screens 28 4 8 2 Integral Stacker 28 4 8 1 Collator Feeder 29 4 8 3 External Stacker 29 4 8 4 Booklet Maker 29 5 Troubleshooting 30 5 1 Tr...

Page 6: ...adapter plug to connect the equipment to a power source receptacle that lacks a ground connection terminal Never attempt any maintenance function that is not specifically described in this documen tat...

Page 7: ...00 and 1010 1 Conveyor door 2 Control panel not present on second or third tower 3 Outfeed area 4 Base optional 5 Docking latch 6 Height adjustment 2 1 Main Components Model 1000 1 2 3 4 5 6 7 8 10 9...

Page 8: ...n belt 9 Air separation adjustment scale 10 Air separation adjustment knob 11 Paper stop guide 12 Bin 13 Main Power Switch 14 Integral stacker length adjustment 1 15 Integral stacker width adjustment...

Page 9: ...41096 male has to be connected 3 Power cord receptacle 4 Fuse 5 Docking latch 6 Bypass paper path 7 Bar 8 Main power switch 14 16 9 8 10 11 13 6 1 3 2 4 9 Idler roller bar 10 Opening handle 11 Top cov...

Page 10: ...uttons below the contrast adjustment buttons 3 1 Adjusting the LCD display contrast Contrast adjustment buttons 3 3 Using the Menus To select an item on a menu use the Up Down arrow buttons To alter a...

Page 11: ...000 Below you will find instructions how to set up the Model 1000 and in what order the different settings and adjustments should be applied These instructions are guide lines how to achieve optimum p...

Page 12: ...ation errors If separation problems occure when running sheets with a higher paper weight change the paper weight adjustment lever from 2 dots holes to 4 dots holes If problems the persist set the pap...

Page 13: ...ne adjusted when the machine is running It is possible to adjust the air flow individually for each bin Recommended settings Paper weight Air flow adjustment knob setting Less than 90 gsm 9 o clock 24...

Page 14: ...n to avoid damaging the electrical connector located on the right leg of the lift To pull out the lift first lift the top cover on the Model 1010 HCS Note When not using the Model 1010 HCS for a longe...

Page 15: ...e Up Down arrow buttons and increase decrease measurement using the Left Right buttons To alter orientation select Orientation using the Up Down arrow buttons and change orientation using the Left Rig...

Page 16: ...e shown From this screen you can also choose to clear the counter by pressing the CLR button to save the job by pressing the MEM button or to change settings made by pressing the ADJ button Safe mode...

Page 17: ...n arrow buttons and increase decrease measurement using the Left Right buttons To alter orientation select Orientation using the Up Down arrow buttons and change orientation using the Left Right butto...

Page 18: ...p button to start the job This screen will be shown while the job is running When stopping a job press the softstop button This function will feed the complete preset sequence before stopping Next tim...

Page 19: ...Down arrow buttons and press the OK button If the selected storage position already is occupied previously stored job will be deleted 3 13 Retrieving a job To retrieve a stored job select Stored Jobs...

Page 20: ...Clearing a job To clear a stored job select Stored Jobs from the Main Menu and press the OK button Select the stored job you want to clear with the Up Down arrow buttons and press the CLR button Pres...

Page 21: ...wn arrow buttons and pressing the OK button From the Programs menu select the program you want to use by using the Up Down arrow buttons and pressing the OK button The different programming possibilit...

Page 22: ...oading the same sheet in two bins As soon as any bin is empty the collator automatically switches to the alternate bin With one tower it is possible to load up to 4 sheets per set with two towers 8 sh...

Page 23: ...than suggested by moving the block with the arrow buttons Press the OK button to confirm Follow the procedure in section 4 7 to calibrate and start the job Note1 The example shows how to run a set of...

Page 24: ...formation about a certain job press the button Press the ESC button to go back or the OK button to load the job Follow the procedure in section 4 7 to calibrate and start the job To erase a certain jo...

Page 25: ...igh If Air Flow Tower A is selected also tower B and C will be adjusted Select Air Flow Tower B and or Air Flow Tower C to set the B and C collators air flow individually Overlap can be adjusted from...

Page 26: ...the OK button 4 7 2 Current Sequence Feeder mode only Current Sequence means using the feeding sequence that was last programmed Select the first feed you want to change with the Up Down arrow button...

Page 27: ...ht stacking Booklet maker The set will be delivered to the booklet maker Use the Up Down arrow button to select this option 4 7 4 Finishing Collator and Feeder mode Press the letter button A B or C co...

Page 28: ...to reach Length and or Width Sizes can then be set using the Left Right arrow buttons To alter the orientation use the Up Down arrow buttons Change between portrait and landscape using the Left Right...

Page 29: ...B tower A miss feed in bin 1 To see detailed information about an error use the Up Down arrow to highlight the specific error message and press the button 4 8 1 Collator Feeder This error screen tell...

Page 30: ...according to section 3 6 and restart the system If the problem persists the machines may have been misaligned moved after installation and therefore causes the set to jam Consult service to have the s...

Page 31: ...t too low Move the bin height adjustment lever upwards Misfeeding or jamming Too high air flow Adjust air flow by tuning the air flow adjustment knobs in each bin Different paper qualities loaded in t...

Page 32: ...reset counter Yes Collator modes 6 Feeding mechanism Vacuum belt Dimensions HxWxD 1011 x 672 x 783 mm 39 4 5 x 26 1 2 x 30 5 6 Weight 165 kg 363lb Voltage 100 110 115 125V 50 60 Hz 20 Amps dedicated c...

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