View the status of the sensor for easier detection of the failure FQ1 - the motor actuator of the
hydraulic pump (blue square indicates that the device is on).
Failure arises from the overload of the hydraulic pump. You can eliminate the failure by
switching the motor actuator FQ1 to position 1. If the failure arises repeatedly, check or
replace the pump or the motor actuator. The motor actuator is placed in the switchboard in the
machine base.
In all modes the machine immediately stops. By pressing the failure screen, the MAIN MENU
screen will be activated. From there you can continue with the interrupted series by pressing
the button START.
The likely cause of the failure is an open safety cover, malfunction of the BP6 limit switch or
a damage to the wiring of the limit switch.
After opening the cover in NC mode, the movement of the servo will be blocked. After closing
the track cover and pressing the screen with the message, the machine continues working in
the automatic cycle,
The likely cause of the failure is overload of the cooling pump. You can eliminate the failure by
switching the motor actuator FQ3 to position 1. If the failure arises repeatedly, check or replace the
pump or the motor actuator.
View the status of the sensor for easier detection of the failure FQ3 - the motor actuator of the screw
conveyor (blue square indicates that the device is on). In the SA and the manual mode, the failure is
only informative. In the NC mode, the message will appear on the screen and should the operator
be absent, the machine will finish the cut and interrupt the cycle. After returning to the machine, click
on the POP UP window to delete the message and choose whether you want the machine to
continue the cycle or cancel it. If you press the window the failure report before completing the
currently executed cut, the report will disappear and the machine will finish the cycle. After deleting
the window with the failure report (if the failure cause has not been deleted as well), the failure will
remain recorded in the failure list as active (marked in red).
optical sensor (transmitter)
optical sensor (receiver)
holes in the jaws of the movable vice
The screen indicates:
Faulty arm position sensor. Arm stroke valve failure.
Mechanical fault in the hydraulic unit.
Incorrectly set stop screw of the limit switch in the lower position of the arm.
Other mechanical failure.
FAILURE BP
Moving vice is closed, but
the material is not clamped.
Check the setting of
moving vice
(5 mm from the material).
FAILURE BP
Fixed vice is closed, but
the material is not clamped.
Check the setting of
fixed vice
(5 mm from the material).
IRC FAILURE
FAILURE
Cooling failure
FAILURE
Track cover
is open
%IX0.9
FQ3
%IX0.1 BP3
%IX0.7 TS1
%IX0.3 BP7
%IX0.6 TS2
FAILURE
Hydraulics failure
%IX0.8
FQ1
Should the vice be set far away from the material and the material could not be clamped,
a failure message BP FAILURE will appear on the screen and the vice will unclamp. Set the
vise to the correct position and try again.
In the NC mode, after deleting this failure, the cover of the movable vice has to be open, which
is also illustrated on the failure report. After closing the cover, press the failure screen and the
vice will clamp. If everything is alright, the cycle will continue according to the set values.
BP failure - (of the movable vice) can be caused by malfunction of the optical sensor for the
material end (IS1 - receiver, IS2 - transmitter (they may be broken or dirty). Thus, the system
will not be able to detect the end of the material and will move to the end position; or to the feed
length. This may result in fall of the remaining material into the feed area and damage to the
ball screw.
This failure can also arise if the optical sensor is dirty on the moveable vice; or if its
opening is clogged for the beam of the optical sensor in the jaws of the vice.
Check the function of the optical sensor MAIN MENU SETTING SETTINGS OF
THE VICE PRESSURE SWITCH.
