Phoenix LT4 Operation, Maintenance And Parts Manual Download

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Operation, Maintenance, and Parts Manual

Combination Lane Machine

January

2 / 61-900040-000

for the

110V LT4 Lane Machine 61-860334-110
220V LT4 Lane Machine 61-860334-220

PHOENI LT4

Caution: Read this instruction manual before using the lane machine

Summary of Contents for LT4

Page 1: ...nd Parts Manual Combination Lane Machine January 2022 61 900040 000 for the 110V LT4 Lane Machine 61 860334 110 220V LT4 Lane Machine 61 860334 220 PHOENI LT4 Caution Read this instruction manual before using the lane machine ...

Page 2: ......

Page 3: ...Cleaning Operation Components 3 19 3 7 Lane Conditioning Components 3 22 3 8 Preparing for Use 3 24 3 8 1 Filling and Preparing the Tanks 3 24 3 8 1 1 Adding Cleaner 3 24 3 8 1 2 Adding Oil 3 25 3 8 2 Defoaming the Waste Tank and Checking Hose Connections 3 26 3 9 Cleaning the Lane Head Area 3 27 3 10 Cleaning and Conditioning 3 27 3 10 1 Cleaning and Conditioning the Lanes 3 29 3 10 2 Illustratio...

Page 4: ...Brush 4 29 4 4 3 Replacing the Wicking Foams 4 30 4 4 4 Replacing the Waste Tank Seal 4 34 4 4 5 Replacing Fuses 4 35 4 4 6 Replacing the Optical Sensor 4 36 4 5 Updating the Phoenix LT4 Software 4 38 Section 5 Troubleshooting 5 1 Operational Problems and Solutions 5 1 5 1 1 General Operation 5 2 5 1 2 Cleaning Operation 5 6 5 1 3 Conditioning Operation 5 8 5 2 Recovering if the Phoenix LT4 Stops ...

Page 5: ...aft Assembly 7 23 Left Hand Drive Shaft End Assembly 7 23 Right Hand Drive Shaft End Assembly 7 23 Drive Shaft Bearing Block Assembly 7 24 Drive Motor Assembly 7 24 OILING and BUFFING SYSTEM 7 25 Oiling and Buffing System 7 26 Transfer Roller Assembly 7 28 Transfer Roller Support Assembly 7 29 Roller Shaft Support Assembly 7 29 Left Hand Buffer Solenoid Assembly 7 30 Right Hand Buffer Solenoid Ass...

Page 6: ... d MISCELLANEOUS 7 41 110V Power Cord Assembly 7 42 220V Power Cord Assembly 7 42 Buffer Pressure Adjusting Tool 7 43 Wiring Diagram 110 Volt Lane Machine 7 44 Wiring Diagram 220 Volt Lane Machine 7 45 PART NUMBER INDEX 7 47 ...

Page 7: ...at 1 231 725 4667 Table 1 1 contains safety labels that indicate potential hazards associated with various machine components as well as a brief description of the hazard This section also contains a number of safety precautions that should be observed when operating and servicing the machine Table 1 1 SINGLE ICON LABELS DESCRIPTION Electric Shock Hazard Electrocution Part Number 294 115 236 Heat ...

Page 8: ...al 1 2 Rev Date 01 22 61 900040 000 Earth Ground Part Number 294 115 256 Protected Earth Ground Main Part Number A 1058 MULTIPLE ICON LABELS Danger Read Tech Manual Do Not Operate with Guards Removed Part Number 294 009 005 Do Not Overfill Part Number 294 115 667 ...

Page 9: ...ansferring the machine between the operating and storage positions Exercise care to prevent the machine from tipping when moving the machine while it is in the upright position ALWAYS operate the lane machine on a dedicated and grounded electrical circuit of the proper voltage Inspect the power cord prior to each use DO NOT operate this machine with a damaged power cord or plug DO NOT allow the la...

Page 10: ... machine is approaching the foul line DO NOT wear loose personal items such as neckties necklaces bolo ties or long hair around rotating machinery Keep hands away from solenoid linkages gears chains and belts These components can pose a severe pinching hazard Exercise caution whenever the hood is open removed or when making adjustments Some components may become hot during use DO NOT modify the ma...

Page 11: ...ev Date 01 22 1 5 IMPORTANT SAFETY INFORMATION cont When not in use secure the machine to prevent it from falling over and from other unintentional movement During operation pay attention to other persons in the area especially children ...

Page 12: ......

Page 13: ...ically activated with the conditioning operation it can be performed by independently Cleaning The cleaning operation wets the lane by spraying a cleaning solution through the spray nozzles on the front of the machine The factory set flow rate and the spraying pattern give gutter to gutter coverage without getting overspray1 into the gutters The agitator foam under the machine forces the sprayed c...

Page 14: ...or most bowlers All oil patterns may be adjusted to fit the center s needs Buffing Buffing can be performed with or without applying new oil It is NOT recommended to buff the lane without the application of new oil It is NOT recommended to buff or oil a dirty lane The buffing only function can also be used to deplete residual oil in the buffer brush by alternating clean only and buff only programs...

Page 15: ...similar to Program B but applies more oil to the lane This program is generally used for tournaments and highly competitive leagues or clubs Typically the majority of the bowlers will be using performance bowling balls Program D is cleaning only single pass This program can be used to clean the lanes without applying any oil It is useful for cleaning the lanes prior to a lane inspection or to chec...

Page 16: ... condition It is also important to become familiar with how the machine operates IMPORTANT The oil transfer roller is wire tied in two places to prevent damage during shipment The following steps must be completed before using the machine to avoid damage to the machine 1 Unlatch the hood door and open the compartment door 2 Cut the two plastic wire ties at each end of the transfer roller as shown ...

Page 17: ...inches 140 9 cm W Power Cord 3 conductor 110V 12 AWG US 220V 14 AWG 2 5 mm2 harmonized 125 feet 38 1 m L Cleaner Tank Capacity 1 75 gallons 6 62 liters enough to clean approximately 16 lanes from the on approach start position Use only cleaners specifically manufactured for use on bowling lanes Waste Tank Capacity Holds waste for up to 16 lanes 5 75L 1 52gal when a defoamer is used Oil Tank Capaci...

Page 18: ...w Envelope for 110V Phoenix LT4 Warranty Card Oil Pattern Printout 110V 2A Slow blow fuse 2 110V 6 3A Slow blow fuse 2 110V 8A Slow blow fuse 4 110V 10A Slow blow fuse 4 1 16 inch Hex Wrench 3 32 inch Hex Wrench Oil Tank Feeler Gauge yellow Cotter Pin 1 16 x 6 400 294 010 748 510 600 748 512 110 748 901 031 748 510 400 294 115 693 294 115 702 294 115 694 01 080 Yellow Envelope for 220V Phoenix LT4...

Page 19: ...6 Medium Output 8 Medium Low Output 10 Low Output 11 Extra Low Output 12 Super Low Output 13 Foam Kit Contains one 48 in 121 9 cm long piece of each of the wicking foams 294 115 490 294 115 488 294 115 486 294 115 484 294 115 482 294 115 652 294 115 653 294 115 654 294 115 655 2 4 PHOENIX LT4 COMPONENTS OVERVIEW The following pages contain an overview of the Phoenix LT4 components The hood has bee...

Page 20: ...m Motor 3 Oil Tank 15 Waste Tank 4 Transfer Rollers 16 In Line Filter 5 Control Box 17 Control Box Guard 6 Touch Screen 18 Vacuum Hose 7 E Stop Switch 19 Vacuum Solenoid 8 Oil Tank Sight Glass 20 Cleaner Pump 9 Power Switch 21 Cleaner Tank 10 Power Inlet 22 Drive Motor 11 Encoder Odometer 23 Buffer Solenoid 12 Transfer Roller Motor 2 3 4 5 7 10 11 12 13 15 18 19 20 21 22 23 6 16 14 17 1 9 8 ...

Page 21: ... 61 900040 000 Rev Date 01 22 2 9 DESCRIPTION 1 Power Cord Strap 2 Start Switch 3 Operating Casters 4 Vacuum Motor Exhaust Port 5 Waste Tank Guard 6 Cleaner Flow Control Valve 7 Cleaner Spray Nozzles 1 3 4 5 6 7 2 ...

Page 22: ...Date 01 22 61 900040 000 DESCRIPTION DESCRIPTION 1 Guide Roller 7 Drive Wheel 2 Front Roller 8 Storage Caster 3 Serial Information Plate 9 Oil Compartment Latch 4 Drip Pad 10 Buffer Brush 5 End of Lane Sensor 11 Handle 6 Vacuum Head 12 Idler Wheel 8 9 10 11 12 1 2 3 4 5 6 7 ...

Page 23: ...ner and direct it onto the lane The amount of cleaner applied to the lane is controlled by the flow control valve which returns excess cleaner to the cleaner tank On the lane the cleaner combines with the lane oil and forms an emulsion which is then stirred up by the agitator foam to increase cleaning efficiency This emulsion is then removed by the vacuum head and transferred to the waste tank In ...

Page 24: ...over the lane as shown in Figure 3 1 2 The agitator foam mixes the cleaner into the oil on the lane 3 The emulsified solution is wiped off the lane by the squeegee 4 The solution is vacuumed from the squeegee through a hose into the waste tank The cleaning operation can be performed separately or simultaneously with the conditioning operation Cleaning occurs only during the forward travel of the f...

Page 25: ...ounded 110V or 240V outlet depending on the machines voltage rating The power switch turns power on and off to the machine This style switch is also a circuit breaker and provides overcurrent protection 20 amp for 110V 14 amp for 240V to the machine The power switch does not start any of the machine s operations but it does energize the vacuum solenoid to lift it off of the lane The E STOP is a la...

Page 26: ...ed Program Buttons The Phoenix LT4 has the capability of storing four programs in its memory These four programs A B C and D are listed on the left side of the screen The names of these programs cannot be changed When a program is selected for use it is highlighted in red In Figure 3 5 program A is selected for use To select a different program for use simply touch the button of the program on the...

Page 27: ...program would oil and buff respectively Example The program shown in Figure 3 6 would clean the entire lane while applying oil to the first 18 feet of the lane then buffing to 40 feet on the first pass On the second pass it would apply oil to 9 feet and buff it out to 20 feet 3 2 2 Editing Program Specifications Editing the Pattern Specifications The Phoenix LT4 comes with four preprogrammed patte...

Page 28: ...g icon will increase the oiling distance while selecting the will decrease it Selecting the under the buffing icon will increase the buffing distance while selecting the will decrease it If changing either distance by more than a few feet it is not necessary to repeatedly select the or buttons Simply touch and hold the button and the numbers will scroll after a few seconds Also as it not possible ...

Page 29: ... would be counter productive as it would remove the oil that was applied on the first pass In Figure 3 10 the oiling and buffing operations are enabled They can be disabled by selecting the oil or buffing button or by selecting the button until the values are zero When the oil operation is selected it will automatically activate the buffing operation Selecting the under the oiling icon will increa...

Page 30: ...Shorten the buffing distance to 35 feet using the button in the buffing column When complete the screen should like Figure 3 12 Then select the Return button to return to the Home screen From the Home Screen select the Edit Second Pass button Click the Oiling or the in the oiling column and increase the oiling distance to 7 feet Then click the Buffing button or the in the buffing column and increa...

Page 31: ...ser interface GUI and the graphic operating system as shown in Figure 3 16 Additionally the machine can be reset to factory defaults as well as access the Test Area from this screen The Test screen also displays the odometer reading This is the distance that the machine has traveled in feet This measurement should be used to determine when it will be necessary to perform preventive maintenance on ...

Page 32: ...reen A warning shown in Figure 3 19 will appear Only operators experienced with the Phoenix LT4 Lane Machine should access this screen Improper use of the test functions can damage the machine as well as cause injury and inconveniences The Test screen is shown in Figure 3 20 Below is a description of the action each test button initiates Vacuum Solenoid Touching the Vacuum Solenoid button disengag...

Page 33: ...e 3 22 allows for the testing of the drive motor The up and down arrows correspond to forward and reverse respectively CAUTION The machine will move forward or reverse when the arrows are selected Be sure all persons are clear of the machine to avoid injury When finished press the Back button to return to the Test screen Transfer Roller The Transfer Roller button activates the transfer roller moto...

Page 34: ...ile reducing it will decrease the amount of braking applied CAUTION The brake value should be set high enough to ensure the machine comes to a complete stop before the brake is released Setting the brake time higher than needed will result in over braking that can cause the motor to overheat 3 2 6 Error Messages The Phoenix LT4 Lane Machine has several monitoring features When unexpected condition...

Page 35: ...en When an E STOP error occurs all machine operations are stopped and cannot be restarted To reset the machine do the following If the error was caused by the E STOP button being depressed insert the key into the E STOP switch and turn the button should pop back out and the yellow sticker behind it should be visible then turn the power switch off then on If the error was caused by opening or remov...

Page 36: ...not to be used for more than a few hours In the operating position spring pressure acts on the oil tank foams and buffer brush which are necessary for the oiling function of the machine Over extended periods of inactivity this pressure can cause permanent deformation of the foams and buffer brush potentially reducing their functionality In the storage position this pressure is relieved by gravity ...

Page 37: ... tip the machine up onto its storage casters Do not release the lifting bar until all four storage casters are on the approach Use caution to not allow the machine s momentum to take it beyond the upright position NOTE Most of the machine s weight is located at the back bottom of the machine This helps keep the machine stable in the storage upright position Although the machine weighs approximatel...

Page 38: ...to Section 4 3 8 Adjusting the Handle Hinges for more information on adjusting the friction hinges SUGGESTION Before releasing the handle when the Phoenix LT4 starts to move down the lane it is strongly recommended that it be lowered as the machine is released This ensures the handle will not contact the underside of the masking unit or pinspotter The handle has a START button and hook and loop st...

Page 39: ...h an optical sensor that detects the end of the lane EOL When looking at the front of the machine the sensor is located to the right of the middle sprayer head and is protected by a metal cover as shown in Figure 3 37 It is positioned so that it looks down on the lane Information from this sensor is used only when the machine is traveling from the approach to the pin deck The sensor is continually...

Page 40: ... causes the machine to lose power it will not resume its operation on power up but will return to the home screen The cleaning and or oiling program will need to be redone for that lane starting at the foul line It is always good practice to power up the machine and wait for it to lift the vacuum head before attempting to move the machine manually on the lane This will prevent contaminating the va...

Page 41: ...e spray head 3 Cleaner Filter Located on the rear of the waste tank mounting bracket in the tubing running from the cleaner tank to the cleaner pump the filter is designed to strain out any particles that could lodge in the pump or spray nozzles 4 Spray Heads The spray heads distribute the cleaner on the lane and can be adjusted for both amount of spray and direction Refer to Section 4 3 4 Adjusti...

Page 42: ...ssion and before storing the machine though a full waste tank will not leak when the machine is in the storage position The waste tank also has a line marked MAX and it should be emptied once the level of the waste reaches that line DO NOT dump recovery tank in a septic tank or sanitary sewer system Follow your local environmental regulations for the best method of disposal 8 Vacuum Hose This flex...

Page 43: ... Rear Squeegee The squeegee glides along the lane surface wiping up the emulsified oil cleaner solution which is then drawn up into the vacuum head by suction 11 Agitator Foam This foam strip mixes the cleaner into the oil on the lane to improve cleaning efficiency 11 10 Figure 3 40 ...

Page 44: ...e oil tank The line on the sight glass indicates the maximum oil level with the tank in its normal operating position against the transfer roller Fill the tank in its normal operating position to the bottom of the line Add oil to the tank before the oil level drops below the bottom of the sight glass and before every lane conditioning session This will help keep the oil pattern consistent 3 Wickin...

Page 45: ...ve the mark on the oil tank level indicator or oil will overflow into the machine and onto the lane Table 3 8 4 Oil Transfer Roller The oil transfer roller picks up oil from the wicking foams and holds it for pickup by the buffer brush 5 Buffer Brush The buffer brush picks up oil from the transfer roller and applies it to the lane 5 4 Figure 3 42 Figure 3 43 Wicking Foam Oil Level Indicator Oil Le...

Page 46: ...rom the foul line to ensure that no cleaner or oil is spilled on the approach which even after it is cleaned up can adversely affect the bowler s delivery by changing the sliding characteristics of that part of the approach Complete the steps below to fill the cleaner and oil tanks and to prepare the waste tank DO NOT accidentally put lane oil in the cleaner tank or lane cleaner in the oil tank Do...

Page 47: ...1 Use only oil or lane dressing that is manufactured specifically for use on bowling lanes 2 Fill the tank while it is in the normal operating position 3 Do not overfill the tank The correct level is just to the bottom of the fill line on the sight glass 4 Pour the oil in slowly Allow time for the oil to disperse throughout the tank Because bowlers can slip and fall on oil spilled on the approach ...

Page 48: ...leaning session even after the waste tank is emptied If suds are accumulating pour an additional 1 2 ounces 30 60 ml of defoamer into the waste tank The tank must be empty when adding defoamer After pouring the defoamer in rotate the tank to coat the walls with the defoamer Do NOT dump recovery tank in a septic tank or sanitary sewer system Follow your local environmental regulations for the best ...

Page 49: ... Push the Phoenix LT4 forward until all four caster wheels are in the gutters and press the start button a second time within 5 seconds of the first press The machine will continue on to clean and or condition the lane 3 10 CLEANING AND CONDITIONING NOTE It is strongly suggested that the lanes be dusted before a conditioning session Dusting the lanes will prolong the life of the foams squeegee and...

Page 50: ...displayed in the top left portion of the screen The distance from the foul line or start position is displayed in the top right portion and the selected operations are shown along the bottom of the screen An operation that is in process will be colored green while one that is not is black In Figure 3 46 Program A is currently being run The machine is 16 feet from its starting position and the clea...

Page 51: ...he machine and secure the cord to the handle Press the POWER switch to ON Select the appropriate program for use Press the START button on the handle once When the START button is pressed the first time the Phoenix LT4 performs the following actions If running a routine that cleans the lanes the spray head will begin spraying solution onto the lane the vacuum head drops to the lane and the vacuum ...

Page 52: ...r of feet from the foul line and then turns off the buffer motor and retracts the brush When the EOL sensor detects the back of the pin deck it performs the following end of lane actions Positions the vacuum head beyond the end of the lane then stops Raises then quickly drops the vacuum head twice to shake off excess residue from the agitator and squeegee then retracts the vacuum head Reverses the...

Page 53: ...distance settings Second Pass Performs the above steps out to the second pass distance settings NOTE Though the vacuum buffer and drive motors are turned off the Phoenix LT4 is still powered on The machine will de energize the vacuum head solenoids and lower the vacuum head if left idle for more than 5 minutes Cycle the power switch to reset Once the Phoenix LT4 has returned to the approach and tu...

Page 54: ... feet on the second pass The center s actual settings might be different Foul Line Buffing Stops 40 ft 1st Pass Buffing Resumes 40 ft 1st Pass Oiling Stops 15 ft 2nd Pass Oiling Resumes 15 ft 2nd Pass Buffing Stops 25 ft 2nd Pass Buffing Resumes 25 ft 2nd Pass End of Lane Shakes 2 FIRST PASS 1 ft Machine Stops Between Passes at End of Program Oiling Resumes 20 ft 1st Pass Oiling Stops 20 ft 1st Pa...

Page 55: ...R USE MAINTENANCE After completing a conditioning session the Phoenix LT4 Lane Machine should be cleaned by performing the maintenance tasks listed below Performing these tasks will prepare the Phoenix LT4 for the next conditioning session NOTES It is recommended that the tasks are performed in the order listed but they can be performed in any order When cleaning the machine it is important that o...

Page 56: ... and empty the waste tank Do NOT dump recovery tank in a septic tank or sanitary sewer system Follow your local environmental regulations for the best method of disposal Rinse the waste tank under running water Add 1 2 ounces of defoamer into the tank Cover the vacuum hose port and swish the defoamer around to coat the inside of the tank Defoamer will need to be added to the waste tank daily when ...

Page 57: ...s Other Exterior Components Wipe down all exterior components with a clean cloth or reuse the cloth that was used to wipe down the cleaning area components Wipe the casters and wheels Wipe the top and sides of the machine Wipe the base plate starting at the cleaning area and finishing with the oiling buffing area 4 2 PERFORMING WEEKLY MAINTENANCE In addition to the maintenance procedures performed...

Page 58: ...e machine may not be able to completely remove all of the oil with a single cleaning operation 4 2 1 2 Measuring the Buffer Brush Pressure The pressure put on the lane by the buffer brush must be consistent across the width of the brush to ensure the oil is applied in a consistent amount across the lane When the Phoenix LT4 Lane Machine leaves the factory the buffer brush pressure is set for optim...

Page 59: ...the Test Area select the Access button The Buffer Pressure option is located in the third row of the left column as shown in Figure 4 2 When ready to test the buffer pressure press the Buffer Pressure button The buffer motor will engage the drive motor will not start and run for approximately 45 seconds A countdown will be displayed on the screen as shown in Figure 4 3 The test can be stopped at a...

Page 60: ...e turn off the POWER switch and unplug the Phoenix LT4 from the power source 4 2 2 Cleaning the Cleaner Tank Area To clean the cleaner tank area wipe the outside of the tank with a cloth that is dampened with the same diluted cleaning solution that is used on the lanes 4 2 3 Cleaning the In Line Filter To keep particles out of the cleaner solution delivery system the Phoenix LT4 has an in line fil...

Page 61: ...esion to the vacuum pump will impede the cleaning function Refer to Section 4 4 4 Replacing the Waste Tank Seal Additionally any gap between the seal and waste tank will adversely affect cleaning efficiency If a gap exists refer to Section 4 3 6 Adjusting the Vacuum Motor Position 4 2 5 Cleaning the Waste Tank The waste tank should be rinsed out after each use and it should also be cleaned weekly ...

Page 62: ...ing pins from the retaining brackets at each end of the oil tank see Figure 4 5 3 While supporting the tank unlatch the oil tank spring from the oil tank pull bracket 4 Lift the tank up and move it away from the mounting bar Rotate the sight glass side of the oil tank downwards and position the tank to one side as far as it will go so that the other end can clear the hood opening Remove the tank f...

Page 63: ...r brush with a clean dry cloth 2 Turn the buffer brush to expose another section Repeat until the entire brush has been cleaned NEVER wipe the brush with a cloth comb or brush that has been dampened with cleaner TIPS If the bristles have become tangled or matted use a coarse toothed comb or stiff bristled brush to comb through the bristles If the buffer brush bristles are in good condition but the...

Page 64: ...h increasing the buffer brush pressure can condition low spots on the lane where insufficient oil was being applied the pressure increase will shorten the life of the buffer brush and put undue strain on the buffer motor Also an overall slight reduction in the amount of oil applied to the lane could occur Weigh the benefits against the detriments before setting the pressure higher than recommended...

Page 65: ...k locate remove and set aside the clevis pins and bowtie cotters for the buffer brush solenoids as shown in Figure 4 7 To allow for a more detailed view all other components have been hidden 3 Position the linkage as shown in Figure 4 8 on the next page To increase the buffer brush pressure shorten each solenoid connecting rod by turning the clevis clockwise To decrease the buffer brush pressure l...

Page 66: ...ps 1 5 until desired buffer brush pressure is achieved 7 When adjustments are complete re engage the oil tank spring and reinstall the cleaner tank cap waste tank and vacuum hose NOTE If adjusting the buffer brush pressure without removing the hood it may be necessary to remove the oil tank CAUTION Removing the oil tank can cause spillages Never remove the oil tank on the approach To remove the oi...

Page 67: ...r side of the oil tank as shown in Figure 4 10 and Figure 4 11 3 Tip the oil tank away from the oil transfer roller to expose the oil transfer roller and wicking foams area 4 Spread clean dry cloths over all of the components leaving only the wicking foams and oil tank tray exposed 5 Remove a wicking foam from one end of the oil tank and set it aside on a clean surface 6 Remove the wicking foam fr...

Page 68: ...ransfer roller and latch in place with the oil tank spring Close and latch the compartment door NOTES After rotating the wicking foams ensure they are completely saturated with conditioner before conditioning the lanes On the first use after rotating the wicking foams clean oil and buff the first lane twice to ensure the proper amount of oil is applied If using a single piece wicking foam remove e...

Page 69: ... hood from the frame Set the screws aside 2 Locate the drive chain along the left side of the drive shaft and the oil transfer roller chain at the left rear of the machine as shown in Figure 4 14 3 Apply a small amount of oil to the chain links 4 Manually move the chains and apply oil until all the links have been lubricated 5 Wipe off any excess oil 6 Reinstall the hood cleaner tank cap waste tan...

Page 70: ...to one side of the lane only the other will not be cleaned properly Additionally if cleaner is over sprayed into the gutter painted surfaces can be damaged or it can accumulate on the power cord making it sticky 4 3 4 1 Adjusting Cleaner Flow Rate The cleaner flow rate is controlled by the control valve located on the front of the machine shown in Figure 4 15 The control valve allows some of the c...

Page 71: ...arrow spray patterns that can be adjusted as shown in Figure 4 17 First all three nozzles can be rotated to spray cleaner in either a more horizontal or more vertical orientation depending on the position of the nozzles Secondly the angle of the two outside nozzles can be adjusted to aim the spray more towards the middle of the lane or more towards the outside of the lane as needed Third the cente...

Page 72: ...surface upward Tip Make only small incremental adjustments to spray head angle 2 After each adjustment test the spray pattern using the Cleaner Pump option in the Test screen See Section 3 2 4 The Test Screen 3 When adjusted correctly the cleaner will be sprayed across the entire width of the lane with very little if any overspray into the gutters If only one gutter is reached by the spray the rot...

Page 73: ...latches disconnect the vacuum hose and remove the waste tank remove the cap from the cleaner tank remove the two screws from each side of the hood and lift the hood from the frame Set the screws aside 2 Loosen the lock nut in the spray head s adjustment slot 3 Angle the spray head to achieve the desired coverage Be careful not to position the spray heads where cleaner can be sprayed into the gutte...

Page 74: ...zzle is positioned to deposit cleaner spray in the desired direction 5 Reinstall the hood cleaner tank cap waste tank and vacuum hose 4 3 5 Adjusting the Vacuum Head Height The vacuum head linkage is designed to allow the vacuum head to float on the lane so that it maintains its cleaning efficiency over the bumps and dips that can form on a lane s surface over time Correct adjustment of the vacuum...

Page 75: ... and 7 16 socket or 7 16 wrench To adjust the vacuum head 1 Unlatch the oil compartment door latches disconnect the vacuum hose and remove the waste tank and cleaner tank cap Then remove the two screws from each side of the hood as shown in Figure 4 233 and lift the hood from the frame Set the screws aside 2 Loosen the jam nut on the vacuum head height adjustment screw as shown in Figure 4 244 3 T...

Page 76: ...vacuum pump to ensure the proper vacuum seal If there are any leaks in the system the Phoenix LT4 will not be able to adequately pick up the cleaner oil emulsion from the lane Perform the steps below with the machine in the operating position to adjust the vacuum motor position Tools Needed 5 32 hex wrench Ratchet and 7 16 socket or 7 16 wrench 1 Unlatch the oil compartment door latches disconnect...

Page 77: ...e tank 7 When adjustments are complete reinstall the hood cleaner tank cap waste tank and vacuum hose 4 3 7 Adjusting the Optical Sensor The optical sensor s factory settings should be sufficient for the majority of centers If the sensor ever needs to be replaced the behavior of the machine at the end of the lane is erratic or the center uses an anti idling plate mounted on the rear of the pindeck...

Page 78: ... overtop the anti idling plate to make adjustments Ensure the pinspotter is disconnected from power and locked out To check physically slide the machine so that the sensor goes from over the pindeck to over the anti idling plate While over the anti idling plate only the green status light should be on While over the pindeck lane both orange and green status lights should be on 4 3 8 Adjusting the ...

Page 79: ...ars on the top of the oil tank a wide variety of oil patterns can be created The adjustment bars account for a much smaller change in the pattern than the wicking foams and therefore can be used to fine tune the pattern Fine tuning the adjustment bars requires skill and should only be done by experienced operators It is always helpful to run a set of tapes before and after to compare the two patte...

Page 80: ...pattern to a pair of lanes and analyze using a lane reading machine If center does not have a lane reading machine use whatever method the center has developed for testing the pattern and compare the results 7 Repeat steps 2 5 until the desired pattern has been achieved 8 Close and latch the oil compartment door NOTE Total wick pressure is determined by the oil tank spring Adjusting bar pressure r...

Page 81: ... called the buffer brush drive belt If the tension on this belt is too loose a chattering sound can occur and the belt can actually jump out of the pulley grooves This procedure will happen every time the belt buffer motor or either of the pulleys needs to be replaced To adjust the buffer brush drive belt the machine should be elevated and in the operating position Tools Needed Ratchet and 3 8 Soc...

Page 82: ...cleaning procedure The agitator foam and squeegee should be replaced after 135 000 feet and 540 000 feet of travel respectively Additionally if either becomes torn brittle or warped they should be replaced immediately To replace the agitator foam squeegee or both complete the steps below with the machine in the storage position Always replace the agitator foam and agitator backer together Tools Ne...

Page 83: ...ctions To replace the squeegee 1 Remove the 11 nuts as shown in Figure 4 344 Take care not to drop the nuts into the machine Inspect the stud bar for any damage and replace if necessary 2 Replace the squeegee and reassemble as shown in Figure 4 344 The smooth side of the squeegee should rest against the stud bar 3 Reinstall the eleven nuts to attach the stud bar to the vacuum head Reinstall the nu...

Page 84: ...achievable it will not hold as much oil or function as well and should be replaced Tools Needed None Perform the steps below with the machine in the storage position to replace the buffer brush 1 Facing the base plate hold the machine in place by the frame on the right side and grasp the left end of the buffer brush 2 Gently slide the buffer brush to the right while slightly pulling the left end o...

Page 85: ...g foams should be replaced every 180 000 to 270 000 feet of travel However if the Phoenix LT4 starts leaving a wavy or streaky oil pattern or the oil output has decreased and rotating the wicking foams does not alleviate the problem they should be replaced immediately Replacement wicking foams of various densities have been included with the lane machine Each has a number stenciled on it that indi...

Page 86: ...stent oil flow through the wicking foam at the end Figure 4 317 Figure 4 328 Figure 4 339 The end foams should be profiled like the original factory foams as shown in Figure 4 339 to prevent dripping A wick cutting template P N 294 080 201 can be purchased from Brunswick Different oil patterns can be created by using different foam densities in the oil tank For more on oil patterns see Section 6 D...

Page 87: ...e centers method for testing oil patterns before and after the change to ensure there are no major differences in the applied pattern The wicking foams can be replaced with the oil tank in or out of the machine The procedure below assumes the oil tank is left in the machine To replace the wicking foams with the oil tank out of the machine refer to Section 4 2 6 Cleaning the Oil Tank Area then skip...

Page 88: ... wicking foam edges firmly abut each other with no gaps at the top and that the tops of the wicking foams are even 7 Tip the oil tank against the oil transfer roller re latch the oil tank close the compartment door and refasten the clasps 8 Lower the machine into operating position to allow the oil to saturate the wicking foams 4 4 4 Replacing the Waste Tank Seal The waste tank seal should be smoo...

Page 89: ...for gaps in the seal between the waste tank and vacuum pump Refer to Section 4 3 6 Adjusting the Vacuum Motor Position for instructions on adjusting the vacuum pump motor and bracket 4 4 5 Replacing Fuses The Phoenix LT4 contains six fuses that are used to protect its electrical components All six fuses are located on top of the control box as shown in Figure 4 444 Several spare fuses have been in...

Page 90: ...aste tank remove the cap from the cleaner tank remove the two screws from each side of the hood see Figure 4 455 and lift the hood from the frame Set the screws aside 2 Remove the fuse holder and fuse by pushing the holder in with the screwdriver while unscrewing it rotate counterclockwise 3 Lift the fuse holder and fuse out of the control box 4 Remove the fuse from fuse holder by pulling it strai...

Page 91: ... A faulty optical sensor could cause the machine to stop too soon or not at all The instructions below tell how to adjust and replace the front sensor Perform these steps with the machine in the operating position 1 Unlatch the oil compartment door latches disconnect the vacuum hose and remove the waste tank remove the cap from the cleaner tank remove the two screws from each side of the hood see ...

Page 92: ...ne and feed the connector end of the sensor cable through it 7 Feed the connector of the new optical sensor through the grommet and secure the grommet in the hole of the front panel 8 Secure the optical sensor to the protective cover using the two screws removed earlier 9 Connect the sensor cable to the control box cable 10 Secure the optical sensor cable and wires from the vacuum head solenoid to...

Page 93: ... with machine settings such as transfer motor speed end of lane delay etc Refer to Section 3 2 1 The Touch Screen and Section 3 2 5 The Test Area for information on accessing the machine settings 2 Obtain the latest software by contacting the Brunswick Customer Response Center at 1 800 YES BOWL 1 800 937 2695 Additionally Technical Support can be reached by e mailing techsupport brunbowl com or vi...

Page 94: ...hile the software is updating There is no status bar or other indication of the progress of the upgrade An update takes approximately five minutes to install 9 When the update has finished installing the Home Screen will reappear Turn the power switch off 10 Open the oil compartment door remove the USB flash drive then close and re latch the oil compartment door 11 Turn the machine on and check th...

Page 95: ...onditioning Operation Problems specific to the oiling and buffing operations If a problem cannot be resolved with the solutions contained in this section or a problem not included in this section is encountered contact the Brunswick Customer Response Center Their number is given below 1 800 YES BOWL 1 800 937 2695 Additionally Technical Support can be reached by e mailing techsupport brunbowl com ...

Page 96: ...sure cord is securely plugged in to encoder o Ensure cord is not damaged Drive motor failure or blown fuse Misalignment of the machine on the lane The machine does not stop at the end of the lane runs into the pit or the End of Lane error is displayed For a screen shot of the End of Lane error refer to Section 3 2 6 Error Messages Ensure that the optical sensor is not dirty or blocked and that the...

Page 97: ...the lane The problem could occur if the bumper rails are too high If the bumper rails do not fully retract bumpers must be removed fixed or replaced This could also indicate the counter wheel is not working properly For example it may have skidded along the lane failing to count This can be caused by debris on the lane or by a sticky counter wheel The encoder connector could be loose either at the...

Page 98: ...ller washer a spring and a guide roller 2 Insert another spacer next to the existing spacer 3 Reassemble the guide roller assembly and secure it in place with the two Phillips screws 4 Repeat for the remaining guide rollers 5 Don t pull on the power cord Make sure to feed slack as the machine runs down the lane toward the pin deck and take up slack as the machine returns to the foul line to keep t...

Page 99: ...o determine which of the three solenoids is not fully engaging The particular solenoid that is not fully engaged can also be found by feeling NEAR the solenoid A solenoid that is not fully engaging will feel hot It will also vibrate as it is making the sound Solenoids that do not fully engage are usually out of alignment If a misaligned solenoid is found turn off power and unplug machine loosen th...

Page 100: ...ing erratically Check that there is cleaner in the tank a crimped hose or a clogged cleaner filter bowl The nozzle s or check valve strainer is clogged Refer to Section 4 3 4 3 Clearing a Clogged Nozzle The tubing has been pushed too far into a quick connector which can cause a flow restriction Remove the tubing from the connector make sure the end is cut cleanly and is not folded under or collaps...

Page 101: ...ozzles being aimed more towards the outside of the lane This can be solved by aiming them more towards the center of the lane Refer to Section 4 3 4 2 Adjusting Cleaner Nozzle Direction Flow pressure may be too high causing the two outside spray nozzles to spray cleaner across the lane to the opposing gutters Refer to Section 4 3 4 1 Adjusting Cleaner Flow Rate Lane is not being cleaned This can b...

Page 102: ...ansfer roller button in the Test Area Check the electrical connectors and fuse Verify the transfer roller is turning Check that the buffer solenoids are working by pressing the Buffer solen button in the Test Area If they are not working trace the wiring back to the control box enclosure to ensure the wiring is intact and the connections have not worked loose Check the fuse Refer to Section 4 4 5 ...

Page 103: ...ther of the rear frame corners Ensure the clevis pin s has not come out of the clevis If the springs no longer have sufficient tension or if a clevis pin s has broken replace them Refer to Section 7 Parts for part numbers There are streaks in the oil Check the squeegee The smooth side of the squeegee should be the side that glides along the lane Reposition the squeegee so that the smooth side face...

Page 104: ...d the machine will lift the vacuum head off the lane and run the machine back to the foul line using the drive motor This option is the preferred method for returning the machine to the foul line If there is a drive motor or another failure that prevents the machine from returning itself to the foul line the Manual Back option should be used Select the Manual Back button wait for the vacuum head s...

Page 105: ...between each cleaning and oiling session Type of bowlers recreational organized professional This section discusses the default programs selecting an appropriate program how the Phoenix LT4 applies oil adjusting oil output and troubleshooting Unfortunately the information in this section cannot address every oiling and buffing situation Therefore it is not intended as a full discussion of how to c...

Page 106: ...a predictable bowling condition It can be used for recreational or open play The default specifications for Program A are shown below in Figure 6 1 Figure 6 2 shows a graph of a typical pattern applied to the lane using Program A Figure 6 2 Figure 6 1 Measurement taken at 38 feet 1140 cm Measurement taken at 8 feet 240 cm First Pass End of Lane Foul Line 14 ft 4 3 m 40 ft 12 2 m ...

Page 107: ...anes from damage due to performance bowling balls while providing a more competitive condition The specifications for Program B are shown below in Figure 6 3 Figure 6 4 shows a graph of a typical pattern applied to the lane using Program B Figure 6 4 Figure 6 3 Measurement taken at 38 feet 1140 cm Measurement taken at 8 feet 240 cm Second Pass First Pass End of Lane Foul Line 18 ft 5 5 m 40 ft 12 ...

Page 108: ...m C will protect the lanes from damage due to performance bowling balls while providing a highly competitive condition The specifications for Program C are shown below in Figure 6 3 Figure 6 6 shows a graph of a typical pattern applied to the lane using Program C Figure 6 6 Second Pass First Pass 15 ft 4 6 m 27 ft 8 2 m Foul Line 25 ft 7 6 m 42 ft 12 2 m End of Lane Figure 6 5 Measurement taken at...

Page 109: ...use balls If a significant portion of the centers business comes from amateur bowling clubs or leagues whose bowlers use high performance bowling balls Program B should be used In either event the oil pattern must be examined after a bowling session to ensure there is enough oil to protect the lanes There should still be oil in the head section of the lane If no oil is present in the heads more oi...

Page 110: ...nor adjustments to the oil pattern The components of the conditioning system are shown in Figure 6 8 and Figure 6 9 6 4 ADJUSTING OIL OUTPUT While the oil pattern is a major part of bowling the lane needs to be oiled to protect it from damage caused by bowling balls IMPORTANT If the head section of the lane is dry after a bowling session more oil needs to be added to the lane If the Phoenix LT4 is...

Page 111: ...ust be at least equal to the oiling distance but it can be greater Additionally buffing can take place without adding oil to the lane The amount of oil in the buffed area is controlled by several factors which include The buffing distance The oiling distance The amount of oil applied in the oiled area The number of buffing passes Oil viscosity The amount of oil at the end of the oiled area can be ...

Page 112: ...tion pushes the oil up at the edges of the line that was made in the oil You should look for the size of oil puddle displaced by the finger motion while also feeling for slight changes in resistance to the motion Areas with more oil will allow for an easier finger slide and more oil to be displaced Areas that are too dry will resist finger motion This test is especially good for verifying oil at a...

Page 113: ...ity of wicking foam is printed with a number for easy identification The higher the number printed on the foam the higher the foam s density and therefore the lower the oil output Having different density foams as well as having the ability to change the location of each foam type allows for the creation of many different oil patterns Table 6 2 shows the correlation between the number printed on t...

Page 114: ...ide Section 4 4 3 Replacing the Wicking Foams contains the wicking foam replacement procedure as well as the dimensions for each of the foams 6 5 4 Head to Backend Transition Zone When the oiling operation is selected oiling will begin at the foul line and end at the distance specified in the program The buffer brush can be stopped where oiling ends or it can continue to buff past oiling distance ...

Page 115: ...g the amount of oil applied to the oiled area is to change the distance of the oiled area or the buffer brush pressure Unfortunately because every lane differs in how it accepts oil there is no formula for determining how long to set the oiling distance to get a given amount of oil taper in the buffed area It will be necessary to experiment with different oiling distances to find the right setting...

Page 116: ...sh refer to Section 4 Maintenance and Adjustments Washboard or Corrugated Pattern In The Oiled Area This indicates one of four things the buffer brush pressure is not consistent across the lane the oil output is too low the buffer brush pressure needs to be increased or the buffer brush has been contaminated with grease due to improper storage Test the buffer brush pressure across the entire width...

Page 117: ... Maintenance and Adjustments Washboard or Corrugated Pattern In The Buffed Area If a washboard or corrugated pattern occurs in both the oiled area and the buffed area correct the condition in the oiled area first which may also correct the condition in the buffed area If the washboard or corrugated pattern occurs only in the buffed area it is caused by too little oil in the brush after applying oi...

Page 118: ...Phoenix LT4 Lane Machine Operations Maintenance and Parts Manual 6 14 Rev Date 01 22 61 900040 000 ...

Page 119: ......

Page 120: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 1 Section 7 PARTS ...

Page 121: ...s have exploded view drawings on the pages that follow The Parts Index located in the back of this manual is useful for determining the page number s a particular part number is used on In order to keep the part descriptions as simple as possible several abbreviations have been used These abbreviations include ASM Assembly INC Includes VAC Vacuum LG Long Repairing replacing and adjusting machine c...

Page 122: ...and Buffer Mounting Assembly 7 14 Vacuum Motor Bracket Assembly 7 32 Oil Tank Assembly 7 15 Waste Tank Bracket Assembly 7 34 Buffer Motor Assembly 7 16 Cleaner System 7 34 Transfer Motor Assembly 7 17 Cleaner Pump Assembly CONTROL SYSTEM 7 18 Cleaner Filter Assembly 7 36 Control System Components 7 18 Flow Control Valve Assembly 7 37 Control Box Assembly 7 19 Cleaner Tank Bracket Assembly 7 37 Opt...

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Page 124: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 5 FRAME and BODY ...

Page 125: ...nce and Parts Manual 61 900040 000 Rev Date 01 22 7 6 Frame Assembly Base Plate and Side Plates 13 14 15 30 41 42 3 45 24 40 2 18 46 1 28 37 20 31 37 37 20 28 19 21 22 11 8 16 28 29 36 10 9 43 35 36 38 17 32 5 33 26 44 34 39 7 25 12 33 27 6 4 23 ...

Page 126: ...BLE MOUNTING BLOCK 3 4 X 3 4 37 808 549 120 SCREW BUTTON HEAD 1 4 20 X 3 4 12 294 116 019 GUIDE ROLLER AXLE 38 01 056 WASHER FLAT 1 4 13 SA 0244 GUIDE WHEEL ASSEMBLY 39 801 749 121 SCREW FLANGE HEAD FLEX 1 4 20 X 3 4 14 01 161 PHENOLIC WASHER 40 801 749 281 SCREW FLANGE HEAD FLEX 1 4 20 X 1 3 4 15 A 0024 GUIDE ROLLER SPRING 41 801 765 121 SCREW FLANGE HEAD FLEX 3 8 16 X 3 4 16 A 0025 GUIDE ROLLER ...

Page 127: ...l 61 900040 000 Rev Date 01 22 7 8 Hood Assembly 294 116 215 NUMBER DESCRIPTION 1 294 115 560 CLEVIS PIN 2 294 115 561 E CLIP 3 294 115 566 DRAW LATCH ASM 4 294 116 214 HOOD ASM INCLUDES 1 2 4 5 808 549 080 SCREW BUTTON HEAD 1 4 20 X 1 2 6 A 0113 EXTENSION SPRING ...

Page 128: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 9 VACUUM and CLEANER SYSTEMS ...

Page 129: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 10 Vacuum System 7 1 2 14 3 11 4 12 5 10 10 13 6 8 9 ...

Page 130: ...T DIVERTER 3 294 115 233 WASTE TANK GUARD ASM 10 801 749 081 SCREW FLANGE HEAD HEX 1 4 20 X 1 2 4 294 116 031 294 116 032 VAC MOTOR BRACKET ASM 110V VAC MOTOR BRACKET ASM 220V 11 809 849 100 SCREW HEX 1 4 20 X 5 8 5 294 116 043 TANK SUPPORT ASM 12 843 140 002 NUT KEPS 10 32 6 294 116 125 294 116 124 VAC SOLENOID ASM 110V VAC SOLENOID ASM 220V 13 844 049 002 NUT STOVER LOCK 1 4 20 7 294 116 128 VAC...

Page 131: ...AC HEAD BAR 3 294 116 132 PIVOT BLOCK VAC HEAD 11 702 108 000 BEARING SPHERICAL 1 4 X 21 32 X 1 4 4 294 116 135 HORN WELDMENT VAC HEAD 12 808 549 160 SCREW BUTTON HEAD 1 4 20 X 1 5 294 116 136 GASKET VAC HEAD 13 832 133 008 NUT NYLON LOCK 8 32 6 294 116 137 SQUEEGEE 14 835 549 008 NUT HEX JAM 1 4 20 7 294 116 139 STUD BAR VAC HEAD 15 843 140 002 NUT KEPS 10 32 8 294 116 141 AGITATOR FOAM SHIM 16 9...

Page 132: ...LG 1 01 021 SCREW PAN HEAD 10 32 X 1 2 2 01 495 PIN CLEVIS 3 16 X 1 1 4 LG 2 01 033 WASHER EXT TOOTH LOCK 10 3 294 002 033 294 002 274 SOLENOID 110V 60 HZ LEFT HAND SOLENOID 220V 50HZ LEFT HAND 3 294 116 126 SPRING 4 294 116 123 VAC SOLENOID BRACKET ASM 4 294 116 127 VAC HEAD SPRING BLOCK 5 809 849 100 SCREW HEX 1 4 20 X 5 8 5 948 545 072 WASHER MACHINE 10 6 844 049 002 NUT STOVER LOCK 1 4 20 7 94...

Page 133: ...Assembly NUMBER DESCRIPTION NUMBER DESCRIPTION 1a 1b 02 214 02 255 VAC MOTOR 110V VAC MOTOR 220V 5 760 019 223 CRIMP TERMINAL FEMALE 14 20 AWG 2a 2b 294 116 047 294 116 046 VAC MOTOR ASM 110V INC 1a 4 5 6 VAC MOTOR ASM 220V INC 1b 4 5 6 6 801 749 121 SCREW FLANGE HEAD HEX 1 4 20 X 3 4 3 294 116 117 VAC MOTOR BRACKET ASM 7 A 8307 WASTE TANK SEAL 1 2 THICK 4 746 013 498 CONNECTOR 2 POSITION 1 2 3 1 ...

Page 134: ...85 SCREW HEX 1 4 20 X 1 2 2 01 148 SCREW FLAT HEAD MACHINE 1 4 20 X 3 4 8 951 148 008 WASHER SPLIT LOCK 1 4 3 01 303 WASHER FLAT 1 8 X 11 32 X 1 32 9 A 8308 WASTE TANK HANDLE 4 294 115 040 WASTE TANK SUPPORT BRACKET 10 A 8331 WASTE TANK LOCATING PIN 5 294 115 227 WASTE TANK GUARD 11 C 8341 POLYETHYLENE TANK 6 294 115 247 STRAP EXPRESS WASTE TANK 12 SA 1129 WASTE TANK ASM INCLUDES 2 9 11 11 12 9 2 ...

Page 135: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 16 Cleaner System 9 11 5 7 24 1 6 4 2 3 13 23 20 19 8 7 7 12 7 18 16 16 14 ...

Page 136: ...4 20 X 1 2 7 294 116 153 TYGOTHANE TUBE 12 IN 19 01 030 WASHER FLAT 10 SAE ZINC 8 294 116 154 TYGOTHANE TUBE 35 IN 20 01 033 WASHER EXTERNAL TOOTH LOCK 10 ANSI ZINC 9 294 116 155 TYGOTHANE TUBE 37 IN 21 01 024 SCREW PAN HEAD PHILLIPS MACHINE 10 32 X 1 00 ZINC 10 294 115 733 TUBE SUPPORT 22 832 040 008 NUT NYLON LOCK 10 32 11 722 502 091 SPACER FEMALE HEX 10 32 X 3 8 X 1 23 01 019 SCREW PAN HEAD PH...

Page 137: ... ADAPTER 1 4 MPT X 3 8 2 04 322 1 MESH SCREEN FILTER NOT SHOWN 2 294 115 074 UNION TEE 3 8 X 3 8 3 04 398 BAREB FITTING 1 4 NPT X 1 4 3 294 115 073 UNION ELBOW 3 8 X 3 8 4 294 115 455 BARED FITTING 90 1 4 FEMALE X 1 4 4 294 115 636 FLOW CONTROL VALVE 5 294 115 675 FILTER MOUNTING BRACKET ASM 5 294 116 149 FLOW CONTROL VALE BRACKET 6 294 115 076 UNION CROSS 4X 3 8 7 294 116 237 TYGOTHANE TUBE 1 75 ...

Page 138: ...5 072 STEM ADAPTER 3 8 MPT X 3 8 4 294 115 073 UNION ELBOW 3 8 X 3 8 5 294 115 092 CLEANER TANK CAP 6 294 115 525 CLEANER SUPPLY TANK 7 294 115 638 CLEANER TANK ASM INCLUDES 2 3 4 5 8 294 116 106 STANDOFF CLEANER TANK 9 294 116 112 CLEANER TANK SUPPORT BRACKET 10 801 749 081 SCREW FLANGE HEAD HEX 1 4 20 X 1 2 11 809 849 125 SCREW HEX 1 4 20 X 3 4 12 945 056 122 WASHER FLAT 1 4 13 951 148 008 WASHE...

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Page 140: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 21 DRIVE SYSTEM ...

Page 141: ...y NUMBER DESCRIPTION NUMBER DESCRIPTION 1 294 116 030 DRIVE SHAFT ASM 4 294 116 045 294 116 039 DRIVE MOTOR ASM 110V DRIVE MOTOR ASM 220V 2 294 116 036 DRIVE CHAIN 5 801 749 081 SCREW FLANGE HEAD HEX 1 4 20 X 1 2 3 294 116 044 STANDOFF DRIVE MOTOR 6 801 749 121 SCREW FLANGE HEAD HEX 1 4 20 X 3 4 4 1 3 3 3 2 6 5 ...

Page 142: ...LL 3 16 X 2 LG 2 294 115 404 DRIVE WHEEL 2 294 115 404 DRIVE WHEEL 3 294 116 026 DRIVE SHAFT END 3 294 116 026 DRIVE SHAFT END 4 294 116 034 DRIVE SHAFT BEARING BLOCK ASM 4 294 116 034 DRIVE SHAFT BEARING BLOCK ASM 5 294 116 035 SPROCKET 35 CHAIN 17T 6 913 437 240 PIN ROLL 3 16 X 1 1 2 LG NUMBER DESCRIPTION 1 294 116 027 DRIVE SHAFT SLEEVE 2 294 116 028 LEFT HAND DRIVE SHAFT END 3 294 116 029 RIGH...

Page 143: ...131 RETAINING RING BEARING BLOCK 2 294 116 033 BEARING BLOCK DRIVE SHAFT 3 701 035 040 BEARING 12 mm X 28 mm X 8 mm NUMBER DESCRIPTION 1 01 014 NUT NYLON LOCK 8 32 2 01 098 SCREW SET CUP POINT 10 32 3 294 116 038 DRIVE MOTOR BRACKET ASM 4 294 116 041 294 116 040 INLINE DRIVE MOTOR 110V INLINE DRIVE MOTOR 220V 5 294 116 042 SPROCKET 35 14T 1 3 2 4 3 5 2 1 Included with motor Included with motor ...

Page 144: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 25 OILING and BUFFING SYSTEM ...

Page 145: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 26 Oiling Buffing System 5 13 15 11 4 4 12 9 14 20 6 7 3 10 16 7 17 18 19 18 2 8 ...

Page 146: ...UFFER SOLENOID ASM 220V 4 294 116 055 BUFFER RETURN SPRING 14 294 116 097 294 116 096 RIGHT HAND BUFFER SOLENOID ASM 110V RIGHT HAND BUFFER SOLENOID ASM 220V 5 294 116 062 TRANSFER ROLLER DRIVE ASM 15 294 116 099 TRANSFER CHAIN 6 294 116 065 BUFFER BRUSH 16 294 116 150 TRANSFER MOTOR ASM 7 294 116 068 OIL TANK ASM 17 801 749 081 SCREW FLANGE HEAD HEX 1 4 20 X 1 2 8 294 116 071 294 116 070 BUFFER M...

Page 147: ...ASHER EXT TOOTH LOCK 8 10 294 116 060 SPROCKET 25 CHAIN 22T 3 01 098 SCREW SET CUP POINT 10 32 11 294 116 061 TRANSFER ROLLER DRIVE SHAFT 4 01 109 WASHER FLAT 8 12 294 116 126 SPRING 5 03 001 SPROCKET 25 CHAIN 12T 13 A 0036 WASHER TRANSFER ROLLER DRIVE 6 03 007 SPROCKET 25 CHAIN 15T 14 A 0071 CHAIN TRANSFER ROLLER DRIVE 7 04 015 SET SCREW COLLAR 15 SA 0296 TRANSFER ROLLER ASM 8 294 116 057 ROLLER ...

Page 148: ... Transfer Roller Support Assembly 294 116 059 NUMBER DESCRIPTION 1 04 017 BUSHING FLANGED 3 8 X 1 2 X 3 8 2 294 116 058 TRANSFER ROLLER SUPPORT ARM Roller Shaft Support Assembly 294 116 057 NUMBER DESCRIPTION 1 04 017 BUSHING FLANGED 3 8 X 1 2 X 3 8 2 294 116 056 ROLLER SHAFT SUPPORT ARM 1 2 1 1 2 ...

Page 149: ... 7 706 903 000 ROD END CLEVIS 8 835 550 002 NUT JAM 1 4 28 9 844 049 002 NUT STOVER LOCK 1 4 20 10 945 548 000 WASHER FLAT 1 4 Right Hand Buffer Solenoid Assembly NUMBER DESCRIPTION 1 01 080 PIN COTTER 1 16 X 1 2 LG 2 01 495 PIN CLEVIS 3 16 X 1 1 4 LG 3 294 002 033 294 002 274 SOLENOID 110V 60HZ LEFT HAND SOLENOID 220V 50HZ LEFT HAND 4 294 116 072 BUFFER ROD RIGHT HAND 5 294 116 073 BUFFER LINKAGE...

Page 150: ...4 20 X 5 8 7 808 849 280 SCREW FLAT HEAD 1 4 20 X 1 3 4 8 836 549 008 NUT HEAVY JAM 1 4 20 Right Hand Buffer Mounting Assembly 294 116 093 NUMBER DESCRIPTION 1 294 116 084 RIGHT HAND BUFFER ARM 2 294 116 085 BUFFER PIVOT SHAFT 3 294 116 086 BUFFER PIVOT MOUNTING BLOCK 4 294 116 091 BRUSH PULLEY 5 294 116 092 BUFFER PULLEY COLLAR 6 701 013 040 BEARING 10 mm X 30 mm X 9 mm 7 701 406 108 BUSHING FLAN...

Page 151: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 32 Oil Tank Assembly 4 5 7 11 13 12 10 19 2 17 20 3 5 6 11 9 8 2 1 14 15 16 1 18 ...

Page 152: ...SKET 15 294 115 553 WICK FOAM LO 6 294 115 510 OIL TANK CAP RIGHT HAND 16 294 115 665 WICK FOAM MLO 7 294 115 511 OIL TANK CAP LEFT HAND 17 294 115 667 OVERFILL STICKER 8 294 115 512 SIGHT GLASS DISK 18 294 116 067 OIL TANK PULL BRACKET 9 294 115 513 SIGHT GLASS O RING 19 808 533 167 SCREW BUTTON HEAD 8 32 X 1 10 294 115 515 ADJUSTMENT BAR 10 INCH 20 A 0330 OIL TANK PLUG Replacement Wicking Foams ...

Page 153: ...BER DESCRIPTION 1 01 029 SCREW SET CUP POINT 10 32 X 3 16 2 294 001 006 SPROCKET 25 CHAIN 25T 3 294 116 023 TRANSFER MOTOR ASM INC 4 5 4 746 013 498 CONNECTOR 2 POSITION 5 760 010 219 CRIMP TERMINAL MALE 14 20 AWG The buffer motor must be wired for either 110V or 220V use Remove motor endcap cover for wiring access For both 110V and 220V operation connect pigtail blue wire to L1 and pigtail black ...

Page 154: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 35 CONTROL SYSTEM ...

Page 155: ... 081 SCREW FLANGE HEAD HEX 1 4 20 X 1 2 4 294 116 076 CONTROL BOX FUSE DECAL 13 808 503 121 SCREW BUTTON HEAD M3 5 X 12 mm 5 294 116 158 CONTROL BOX GUARD ASM 14 818 233 062 SCREW PAN HEAD 8 32 X 3 8 6 294 116 169 COUNTER WHEEL ENCODER ASM 15 818 233 082 SCREW PAN HEAD 8 32 X 1 2 7 294 116 195 294 116 194 CONTROL BOX ASM 110V CONTROL BOX ASM 220V 16 843 133 002 NUT KEPS 8 32 8 294 116 199 294 116 ...

Page 156: ... COUNTER WHEEL 4 294 116 163 COUNTER SHAFT WHEEL 5 294 116 164 COUNTER WHEEL 6 294 116 165 COUNTER ARM 7 294 116 166 COUNTER SHAFT MOUNT 8 294 116 167 COUNTER MOUNTING BRACKET 9 701 035 040 BEARING 12 mm X 28 mm X 8 mm 10 701 415 001 BUSHING FLANGED 12 mm X 18 mm X 8 mm X 3 mm 11 807 104 061 SCREW SET CUP POINT M4 7 X 6 mm 12 810 206 501 SCREW SOCKET HEAD M6 1 X 50 mm 13 817 921 060 SCREW PAN HEAD...

Page 157: ...chine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 38 110V Control Box Assembly 294 116 195 220V Control Box Assembly 294 116 194 17 11 12 5 4 9 22 15 7 6 21 22 14 18 2 3 10 13 2 3 16 8 19 23 1 20 ...

Page 158: ...770 046 257 POWER SUPPLY 45 WATT 8 02 040 RFI POWER LINE FILTER 20 813 227 062 SCREW PAN HEAD 6 32 X 3 8 9 04 078 GROMMET 5 16 X 3 4 X 1 8 RUBBER 21 818 221 042 SCREW PAN HEAD 4 40 X 1 4 10 294 002 150 CAPACITOR BRACKET 22 818 240 062 SCREW PAN HEAD 10 32 X 3 8 11 743 504 010 294 002 214 CIRCUIT BREAKER 110V 20 AMP CIRCUIT BREAKER 220V 14 AMP 23 948 631 062 WASHER FLAT 6 12 294 115 678 LOCKING E S...

Page 159: ...INK TUBING 1 2 DIA 15 760 019 226 CONTACT TERMINAL FEMALE 18 24 AWG 5 02 307 CABLE 2 CONDUCTOR 22 AWG SHIELDED 16 809 865 205 SCREW HEX 3 8 16 X 1 1 4 6 02 335 SWITCH 17 810 349 200 SCREW SOCKET HEAD 1 4 20 X 1 1 4 PATCH 7 02 336 CONNECTOR 2 POSITION 18 844 065 002 NUT STOVER LOCK 3 8 16 8 02 563 HEAT SHRINK TUBING 1 8 DIA 19 947 367 141 WASHER FLAT 3 8 9 04 078 GROMMET 5 16 X 3 4 X 1 8 RUBBER 20 ...

Page 160: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 41 MISCELLANEOUS ...

Page 161: ...VE 2 294 002 219 CONNECTOR BODY 3 294 002 249 HAMONIZED POWER CORD 4 294 115 344 PLUG BODY NUMBER DESCRIPTION 1 02 238 WIRE 12 3 TYPE SJTO 2 02 397 125V 20A MALE PLUG 3 04 443 SUPPORT GRIP SINGLE EYE SINGLE WEAVE 4 294 002 219 CONNECTOR BODY 4 3 1 2 Green Wire Black Wire White Wire Grn Yel Black White 2 1 4 3 Detail for wire connections Blue Grn Yel Blue Brown Grn Yel Brown Machine End Wall Connec...

Page 162: ...LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 43 RP 43 Buffer Pressure Adjusting Tool NUMBER DESCRIPTION 1 01 108 SCREW PAN HEAD 6 32 X 1 4 2 04 403 RECESSED BUMPER 2 1 ...

Page 163: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 44 Wiring Diagram 110V Lane Machine P N 400 294 020 ...

Page 164: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 Rev Date 01 22 7 45 Wiring Diagram 220V Lane Machine P N 400 294 019 ...

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Page 166: ...Phoenix LT4 Lane Machine Operation Maintenance and Parts Manual 61 900040 000 7 47 Rev Date 01 22 PART NUMBER INDEX ...

Page 167: ... 7 18 294 115 482 7 33 294 115 484 7 33 294 115 486 7 33 294 115 488 7 33 294 115 490 7 33 294 115 506 7 13 294 115 508 7 33 294 115 509 7 33 294 115 510 7 33 294 115 511 7 33 294 115 512 7 33 294 115 513 7 33 294 115 515 7 33 294 115 516 7 33 294 115 525 7 19 294 115 530 7 33 294 115 531 7 33 294 115 551 7 33 294 115 553 7 33 294 115 560 7 8 294 115 561 7 8 294 115 566 7 8 294 115 613 7 7 294 115...

Page 168: ... 7 37 701 406 108 7 31 701 415 001 7 37 702 108 000 7 12 7038 000832 000 7 39 706 903 000 7 30 711 501 001 7 36 721 521 029 7 36 745 020 328 7 37 746 013 498 7 14 7 17 7 34 746 023 450 7 39 748 510 100 7 39 748 510 400 7 39 748 510 600 7 39 748 511 405 7 39 748 512 110 7 39 748 730 003 7 39 748 901 031 7 39 748 901 111 7 39 760 010 219 7 34 760 010 234 7 37 760 019 223 7 14 7 17 7 34 760 019 226 7...

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