PFT G 5 c FU Operating Manual Download Page 6

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PFT G 5 c FU 230V

Operating Manual

Issued: 09.2007

Knauf PFT GmbH & Co. KG

Overview of G 5 c FU: Item number 00 02 08 05

1. Mixer pump motor

9. Pump system D6-2L

2. Star wheel

10. Water supply to mixing tube

3. Protective grille with bag opener

11. Control box

4. Material hopper

12. Mixing tube with exchangeable flange

5. Air compressor DT 4.16

13. Locking lever

6. Star wheel gearbox

14. Motor tilt flange

7. Booster pump Pkm 60

15. Pump motor connection cable

8. Water manifold

Summary of Contents for G 5 c FU

Page 1: ...0V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 1 OPERATING MANUAL Item number of operating manual 00 11 01 43 Item number of machine parts list 00 02 08 05 Mixer Pump PFT G 5 c FU 230V WE KEE...

Page 2: ...s to be taken if there is a risk of frost 27 Transport 28 Maintenance 28 Accessories 29 Fault Cause Remedy 30 Spare parts diagram of material hopper and frame 32 Spare parts list for material hopper a...

Page 3: ...number 00 07 64 44 46 Spare parts list for air compressor DT 4 16 Item number 00 07 64 44 47 Spare parts diagram of air manifold Item number 00 03 96 13 48 Spare parts list for air manifold Item numbe...

Page 4: ...to forward this document even excerpts without our written authorisation All technical specifications diagrams etc are subject to copyright law All rights errors and modifications are reserved Initia...

Page 5: ...ce 8 Connection for mixing tube mortar pressure gauge 9 Connection for mortar pressure gauge mortar hose 10 Connection for mortar hose finishing plaster device Description of functions The PFT G 5 c F...

Page 6: ...otor 9 Pump system D6 2L 2 Star wheel 10 Water supply to mixing tube 3 Protective grille with bag opener 11 Control box 4 Material hopper 12 Mixing tube with exchangeable flange 5 Air compressor DT 4...

Page 7: ...ressor 230 V 16 A 8 Mixer motor direction of rotation 2 Socket for booster pump 230 V 16 A 9 Water flow button 3 Housing 10 pin mixer motor 10 Operation ON 4 Main power supply CEE 3 x 16 A 11 Operatio...

Page 8: ...anual Issued 09 2007 Knauf PFT GmbH Co KG 8 Overview of air manifold Item number 00 03 96 13 1 Air from compressor 4 Air to spraying gun 2 Compressor shutdown device 5 Check valve 1 2 female thread 3...

Page 9: ...Manometer 0 4 bar 2 Pressure reducing valve regulation of water pressure 3 Pressure switch 1 9 2 2 bar 8 Manometer 0 16 bar 9 Outlet tap draining of water manifold if there is risk of freezing 4 Wate...

Page 10: ...hould not be touched without protective gloves Waste oil Proper handling Only pour waste oil in the disposal container if it consists purely of oil Do not pour in any mixtures such as mixed benzine an...

Page 11: ...s must be taken to ensure that it cannot be switched back on accidentally for example lock the main switch and remove the key or attach a warning sign to the main switch 10 Before cleaning the machine...

Page 12: ...or a long time to come WARNING The following terms and symbols are used in this manual for particularly important information WARNING The machine should only be used if it is in flawless technical con...

Page 13: ...ust be clean tidy and free from objects which could restrict freedom of movement WARNING The workplace must be appropriately lit for the respective tasks Insufficient or excess lighting can be dangero...

Page 14: ...o not reach into the machine while it is running Maximum pressure Do not exceed the maximum pressure Hand injury Keep hands away from areas displaying this warning symbol There is a risk of hands beco...

Page 15: ...anual Only use the designated object after having read the operating manual Face guard for protecting eyes and face from flames sparks or embers as well as from hot particles or exhaust gases Running...

Page 16: ...ax for 25 mm 20 m max for 35 mm 25 m Operating pressure max 15 bar Compressor output 0 25 Nm min Dimensions and weights Filling height 930 mm Hopper capacity 150 litres Hopper capacity with attachment...

Page 17: ...e air nozzle tube and plaster nozzle should always be equivalent to the diameter of the plaster nozzle hole for example 14 mm finishing plaster nozzle 14 mm distance Direction of rotation of the star...

Page 18: ...ore and after the first spraying We recommend using the PFT pressure tester with coupling and outlet tap to monitor the backpressure item no 20 21 68 10 During installation removal of the mortar pump...

Page 19: ...afts PFT mortar pressure hoses PFT clamps These components are compatible with one another and form a single constructive unit together with the machine If you do not follow these recommendations you...

Page 20: ...he 3 x 2 5 mm 25 m PFT power cable with safety plug and CEE coupling item no 20 42 34 20 Before the control box is connected to the power supply the following steps must be performed Turn off the main...

Page 21: ...ton briefly When starting the machine there must be a sufficient amount of water in the mixing area so that the rotor head is covered check for leaks screw pump might be defective Check the water leve...

Page 22: ...he mortar outlet flange do not connect the mortar hose yet Set the water quantity to approx 10 above the nominal value with the motor running The reference value is the water setting for the correct m...

Page 23: ...e needle valve Open and close the air tap on the spraying gun to switch the machine on and off NOTE If work is done without air e g when pumping flow screed the machine is switched on and off via a 42...

Page 24: ...w pump and opening the motor tilt flange make absolutely sure the pump and hoses are depressurised Observe the mortar pressure gauge indicator At the end of work switch off the mortar supply star whee...

Page 25: ...ses should be cleaned separately with the appropriate sponge balls Repeat this procedure if the hoses are heavily soiled Clean the finishing plaster device separately under running water Close the wat...

Page 26: ...se coupling and clean hose To remove residual mortar from the mortar hose see page 20 Cleaning the hose Measures to be taken in the event of a power failure WARNING Make sure all hoses are depressuris...

Page 27: ...isk of frost After cleaning the machine Disconnect water supply Remove mixing shaft Open the water bleeder valve 1 and relieve the water pressure in the hose Disconnect the water hose and empty it Ope...

Page 28: ...pump consists of several units mixing tube motor with tilt flange material hopper that can be transported separately When transporting using a crane all loose parts compressor must first be removed O...

Page 29: ...ith size 35 coupling item no 20 11 80 00 Agitator for the improved solubilisation and mixing of the material Direct drive via the rotor tenons Volume of approx 1 2 l All guidelines of the material man...

Page 30: ...orrectly set Compressor connected and switched on Machine will not start Material No display at flow meter Too much thickened material in the hopper or mixing area If necessary empty the hopper to hal...

Page 31: ...inute and then slowly turn back to Mixing shaft defective not original PFT mixing shaft normal setting or tighten or replace pump components Pressure reducer incorrectly set or defective Rotor worn ou...

Page 32: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 32 Spare parts diagram of material hopper and frame...

Page 33: ...ic bushing MS for G 4 locking lever 20 2 20 20 78 02 Hex screw M8 x 50 DIN 933 zinc plated 21 2 20 20 72 00 Nut M8 DIN 985 zinc plated 22 2 00 04 89 96 Carrying handle folding G 54 E RAL2004 23 4 00 0...

Page 34: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 34 Spare parts diagram of mixing tube and geared motor...

Page 35: ...50 11 1 20 10 10 10 Splint D 4 5 with ring 12 1 20 10 12 02 Motor tilt flange pin zinc plated 13 1 20 10 06 56 Mixing tube G 4 D pump RAL2004 14 2 20 20 99 21 Flanged nut M16 DIN 6331 zinc plated 15 2...

Page 36: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 36 Spare parts diagram of mortar pump mortar pressure gauge...

Page 37: ...40 no 23 zinc plated 6 1 20 19 93 01 Coupling 25 V part 1 1 4 female thread 7 1 00 10 22 27 Mortar pressure gauge 25 mm zinc plated 0 100 bar cpl 8 1 00 09 90 88 Gauge with plastic housing 0 100 bar...

Page 38: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 38 Spare parts diagram of control box Item no 00 07 04 97...

Page 39: ...programmed 10 1 20 44 66 10 Air break contactor DIL EM 10 42 V 50 Hz 48 V 60 Hz 11 1 00 02 22 25 Foamed rubber fuse block 12 2 20 41 90 30 Microfuse 5 x 20 0 5 A slow blow 13 1 20 41 90 21 Microfuse 5...

Page 40: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 40 Spare parts diagram of control box Item number 00 07 04 97...

Page 41: ...plate for pushbutton black liquid M22 10 1 00 05 38 30 Membrane round for pushbutton IP 67 M22 T D 11 1 00 05 38 33 Illuminated button green M22 12 1 00 05 38 37 Pushbutton red OFF M22 13 1 00 01 25...

Page 42: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 42 Spare parts diagram of water manifold Item number 00 04 91 76...

Page 43: ...91 Bracket water manifold long G 54 E RAL2004 19 8 20 20 93 13 Washer B 8 4 DIN 125 zinc plated 20 2 20 20 63 14 Round head screw M8 x 16 DIN 603 zinc plated 21 1 00 01 99 13 Gauge 0 16 bar 1 4 rear...

Page 44: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 44 Spare parts diagram of booster pump Item number 00 05 24 76...

Page 45: ...1 20 20 50 00 Reduction nipple 1 male thread 3 4 female thread no 241 5 1 20 20 09 10 Geka coupling 3 4 male thread 6 2 20 20 17 00 Geka coupling gasket pack of 50 pcs 7 1 20 15 20 00 Geka coupling d...

Page 46: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 46 Spare parts diagram of air compressor DT 4 16 Item number 00 07 64 44...

Page 47: ...compressor DT4 16 230 V 50 60 Hz with 1 m cable and safety plug RAL2004 3 1 00 00 10 19 Pressure regulating valve air compressor 230 V 4 4 20 20 72 00 Nut M8 DIN 985 zinc plated 5 8 20 20 93 20 Washe...

Page 48: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 48 Spare parts diagram of air manifold Item number 00 03 96 13...

Page 49: ...2 20 20 93 15 Washer B 21 DIN 125 zinc plated 6 3 00 00 28 11 Tube nut G 1 2 7 1 20 20 13 00 Geka coupling 1 2 female thread 8 1 20 20 17 00 Geka coupling gasket pack of 50 pcs 9 1 20 15 61 00 Sealing...

Page 50: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 50 Circuit diagram...

Page 51: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 51 Circuit diagram...

Page 52: ...t frequency voltage 48 V 016 Minimum output frequency 1 5 Hz 019 Acceleration time 1 2 5 sec 020 Deceleration time 1 0 021 Acceleration time 2 0 022 Deceleration time 2 0 024 Fixed reference value 1 4...

Page 53: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 53...

Page 54: ...pump coupling for wear Protective grille Is protective grille still evenly flat Frame Check all welded seams for cracks Frame Check whether all screwed joints are firmly seated Frame Check for deform...

Page 55: ...PFT G 5 c FU 230V Operating Manual Issued 09 2007 Knauf PFT GmbH Co KG 55...

Page 56: ...09 2007 Knauf PFT GmbH Co KG 56 WE KEEP THINGS MOVING Knauf PFT GmbH Co KG Postfach 60 D 97343 Iphofen Einersheimer Stra e 53 D 97346 Iphofen Telephone 49 0 93 23 31 1818 Fax 49 0 93 23 31 770 E mail...

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