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3.4. Connecting The Exhaust Side

Pressure can rise to dangerous levels in
exhaust lines. 
Lay exhaust lines without built-in shutoff
devices. If a shut-off device is installed for
internal operating reasons or if there is a risk of

excess pressure developing in the lines, official accident pre-
vention regulations must be complied with. 
The exhaust line diameter should not be less than 63 DN. 
The line from the pump must be laid with a downward
gradient so that condensate is prevented from flowing back
into the pump. Otherwise a trap must be installed.

Expelled gases and vapours can represent a
hazard to health and/or the environment. 
For this reason the relevant regulations must
always be complied with when working with
toxic substances. Only officially approved filters

may be used for the separation of such substances. This also
applies when handling toxic or chemically unstable gases
and to gases susceptible to polymerisation or to the formation
of peroxide (see 9. Accessories).

WARNING

CAUTION

3. Installation 

3.1. Preparations For Installation

Do not carry out any unauthorised conversions

or modifications on the pump.

Fill up with operating fluid before operating the
first time (included in a separate pack in the
delivery consignment). When transporting use
only the eyebolts provided for the purpose.
When filled with operating fluid, do not tilt the
pump otherwise operating fluid could escape
via the exhaust opening.

3.2. Pump Assembly And Location

Where stationary installation is involved, anchor the pump
on site.

Sight glass 1 on the front side must be visible and gas bal-
last valve 

readily accessible.

When installing the pump in a closed housing, ensure the-
re is sufficient air circulation.

CAUTION

WARNING

3.3. Connecting The Vacuum Side

Keep the connection between the vacuum chamber and
pump as short as possible.

Remove all scaling and loose particles from welded lines
prior to assembly.

– To protect the pump, separators, filters and cooling traps

etc.(see Section 9. Accessories) can be fitted upstream of
the pump. However, the conductance value of the
accessory causes a reduction in volume flow rate.

Where rotary vane vacuum pumps are
anchored, no forces from the piping system
should be allowed to act on the pump.
Suspend, decouple or support all piping
concerned with the pump.

CAUTION

max. 10

°

1

Maximum angle of inclination to each side 10Þ
Maximum erection height 2000 m N.N.
Ambient temperature maximum 40 °C and minimum 12 °C
Maximum relative humidity 85%

Summary of Contents for DUO 120 A

Page 1: ...Rotary Vane Pumps PK 800 151 BE G 0311 UNO DUO 120 A Betriebsanleitung Operating Instructions...

Page 2: ...p And Checking The Operating Fluid 9 4 1 2 Operating Fluid F5 9 4 2 Switching The Pump ON And OFF 9 4 3 Gas Ballast Valve 10 4 3 1 Standard Model 10 4 3 2 Corrosive Gas Model 10 4 3 3 Magnetic control...

Page 3: ...conversions or modifications on the pump When returning the pump to us please note the shipping instructions in Section 7 1 1 For Your Orientation Instructions in the text Operating instructions Here...

Page 4: ...s manual is not permit ted without authorisation from PFEIFFER Improper use will cause any rights regarding liability and gua rantees to be forfeited Special Models Helium tight model Operating Fluid...

Page 5: ...with operating fluid before operating the first time included in a separate pack in the delivery consignment When transporting use only the eyebolts provided for the purpose When filled with operatin...

Page 6: ...ases on the connecting cable CAUTION CAUTION Switching parts list S3 Control switch S1 Pushbutton OFF S2 Pushbutton ON K1 Contactor F1 3 Motor fuse F5 Control fuse F8 Triggering Unit TMA 4 or TMA 4R H...

Page 7: ...nection The Rotary Vane Pumps UNO DUO 120 A have been designed so that they can be connected to a Rotation Speed and Operating Hours Monitor RCI 002 which is connected at connecting socket 45 For the...

Page 8: ...ing 132 Support washer 133 Radial shaft seal 134 Double supporting ring 135 Spacer 136 Oiler 138 O ring 168 O ring 169 Locking screw 180 Hose nozzle for inert gas inlet 169 180 122 132 133 135 126 128...

Page 9: ...in final vacuum operations In non stop operations check operating fluid daily otherwise whenever the pump is switched on 4 1 2 Operating Fluid F5 Only the synthetic operating fluid F5 may be used for...

Page 10: ...ushing gas connection It has a sliding sleeve which opens the valve when pushed towards the pump and shuts the valve when pushed away from the pump Fig 8 The dosing device is closed when the groove in...

Page 11: ...FEIFFER Service Oil leaking from the foot of the pump Radial shaft seal defective Request repair by PFEIFFER Service Pump doesn t start Ambient temperature 12 C Warm up pump Dirty pump stages Request...

Page 12: ...lowing precautions Always ensure the pump cannot be switched on when carrying out any work on the pump If necessary remove the pump from the system to carry out inspection work Only dismantle the pump...

Page 13: ...O ring 34 Cover 47 Valve spindle 48 O ring 49 O ring 50 Valve housing 51 Plate spring 52 Screw 53 O ring 54 Screw 55 Insert 56 Screw 57 O ring 58 Centering sleeve 59 Hole 60 O ring 61 Sleeve 62 Flush...

Page 14: ...dosing valve unit 64 Remove insert 70 Four borings have been provided on the front side for this operation Clean all parts Check O rings 65 and 69 for wear and replace if necessary Lightly oil O rings...

Page 15: ...time is kept to a minimum Have the pump repaired on the spot by our PFEIFFER Service Engineers Return the individual components to the manufacturer for repairs Replace individual components with a new...

Page 16: ...3360 2150 Noise development without gas ballast dB A 60 60 Operating fluid amount l 17 13 Max admissible operating temperature 1 C 90 90 Nominal rotation speed of pump at 50 Hz 1 min 965 965 at 60 Hz...

Page 17: ...comprehensive range of accessories can be found in section B of the Pfeiffer catalogue order no PA 800 066 PE to extend the application range of the pumps and protect the pump from wear when used unde...

Page 18: ...he repair and or service of vacuum components will only be carried out if a correctly completed declaration has been submitted Non completion will result in delay The manufacturer could refuse to acce...

Page 19: ...t the product specified below is in accordance with the provision of EU Machinery Directive 98 37 EEC Annex II A EU Electromagentic Compatibility Directive 89 336 EEC and EU Low Voltage Directive 73 2...

Page 20: ...81 3 32 259 011 Email pfeiffer hakuto co jp Korea Pfeiffer Vacuum Korea Ltd 703 Ho 853 1 Hankuk Mulru Dongchonri Suzi Eup 449 843 Yong in City Kyungkido Phone 82 31 266 0741 Fax 82 31 266 0747 Email s...

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