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12

Screw in operating fluid drain screw 43.

Allow pump to run for about 10 seconds with open vacuum
flange.

Drain off remaining operating fluid.

In the case of serious contamination, the operating fluid
will have to be changed several times.

Screw in operating fluid drain screw 43 with O-ring.

Fill in fresh operating fluid and check level as per 
section 4.1.

Operating fluid can contain substances from

the medium pumped. Operating fluid must be
disposed of in accordance with the local
respective regulations.

Please request safety instruction data sheets for operating
fluids from PFEIFFER or download from the INTRANET/
INTERNET.

6.2. Re-Setting The Silencer 

If the silencer 13 is not functioning, a knocking noise
becomes audible at end vacuum. This does not cause dama-
ge to the pump but it may be disturbing in quiet rooms. Setting
can be carried out while the pump is running and the intake
socket and gas ballast valve are closed, using a normal
screwdriver:

The pump must have reached its operating temperature.

Remove locking screw 44 (UNO 120A) or operating medium
filler screw 42 (DUO 120 A).

Using a screwdriver, open the valve spindle 47 approx. 3
turns (flushing) for some seconds and then close it again
completely (clockwise).

Slowly open the valve spindle 47 (1/2 to a complete turn)
until the knocking noise is no longer audible.

Replace locking screw 44 or operating medium filler screw
42 paying attention to the O-ring.

Please note: 

Silencer cleaning is described in the service instructions. 

WARNUNG

When carrying out servicing work, take the following
precautions:

Always ensure the pump cannot be switched

on when carrying out any work on the pump. If
necessary, remove the pump from the system
to carry out inspection work.

Only dismantle the pump as far as is necessary in order to
repair defects.

Dispose of used operating fluid in compliance with local
regulations.

When working with synthetic operating media, toxic
substances and substances contaminated with corrosive
gases, the relevant instructions governing their use must
be observed.

Only use benzine or similar agents for cleaning pump
parts. Do not use soluble cleaning agents.

6.1. Changing The Operating Fluid

The rate of deterioration of the operating fluid depends on the
pump applications.

The level of deterioration of organic operating fluids (for
example P3) can be read off from the colour scale in
accordance with DIN 51578 on the supplementary sheet
PK 800 219 BN/B, on request.
– The colour scale enables precise colour determination.

Fill a specimen in a test tube or some similar vessel and

test by holding against the light.

Where the discolouration is dark yellow to red brown
(equivalent to 4 ... 5 on the scale) change operating fluid.

Where organic operating fluids, for example P3,

are involved, the operating fluid should be
changed at least once a year!

Replacing The Operating Fluid

Switch off the pump.

Unscrew operating fluid drain screw 43 and drain
operating fluid.

The operating fluid temperature can be as high

as 80 °C. During maintenance and repair work,
process related toxic gases and vapours can
escape from the operating fluid which may
become contaminated with harmful substances
(radioactive, chemical etc.). 

Disposal of used operating fluid is subject to the relevant
regulations. 

WARNING

CAUTION

WARNING

6. Maintenance 

Summary of Contents for DUO 120 A

Page 1: ...Rotary Vane Pumps PK 800 151 BE G 0311 UNO DUO 120 A Betriebsanleitung Operating Instructions...

Page 2: ...p And Checking The Operating Fluid 9 4 1 2 Operating Fluid F5 9 4 2 Switching The Pump ON And OFF 9 4 3 Gas Ballast Valve 10 4 3 1 Standard Model 10 4 3 2 Corrosive Gas Model 10 4 3 3 Magnetic control...

Page 3: ...conversions or modifications on the pump When returning the pump to us please note the shipping instructions in Section 7 1 1 For Your Orientation Instructions in the text Operating instructions Here...

Page 4: ...s manual is not permit ted without authorisation from PFEIFFER Improper use will cause any rights regarding liability and gua rantees to be forfeited Special Models Helium tight model Operating Fluid...

Page 5: ...with operating fluid before operating the first time included in a separate pack in the delivery consignment When transporting use only the eyebolts provided for the purpose When filled with operatin...

Page 6: ...ases on the connecting cable CAUTION CAUTION Switching parts list S3 Control switch S1 Pushbutton OFF S2 Pushbutton ON K1 Contactor F1 3 Motor fuse F5 Control fuse F8 Triggering Unit TMA 4 or TMA 4R H...

Page 7: ...nection The Rotary Vane Pumps UNO DUO 120 A have been designed so that they can be connected to a Rotation Speed and Operating Hours Monitor RCI 002 which is connected at connecting socket 45 For the...

Page 8: ...ing 132 Support washer 133 Radial shaft seal 134 Double supporting ring 135 Spacer 136 Oiler 138 O ring 168 O ring 169 Locking screw 180 Hose nozzle for inert gas inlet 169 180 122 132 133 135 126 128...

Page 9: ...in final vacuum operations In non stop operations check operating fluid daily otherwise whenever the pump is switched on 4 1 2 Operating Fluid F5 Only the synthetic operating fluid F5 may be used for...

Page 10: ...ushing gas connection It has a sliding sleeve which opens the valve when pushed towards the pump and shuts the valve when pushed away from the pump Fig 8 The dosing device is closed when the groove in...

Page 11: ...FEIFFER Service Oil leaking from the foot of the pump Radial shaft seal defective Request repair by PFEIFFER Service Pump doesn t start Ambient temperature 12 C Warm up pump Dirty pump stages Request...

Page 12: ...lowing precautions Always ensure the pump cannot be switched on when carrying out any work on the pump If necessary remove the pump from the system to carry out inspection work Only dismantle the pump...

Page 13: ...O ring 34 Cover 47 Valve spindle 48 O ring 49 O ring 50 Valve housing 51 Plate spring 52 Screw 53 O ring 54 Screw 55 Insert 56 Screw 57 O ring 58 Centering sleeve 59 Hole 60 O ring 61 Sleeve 62 Flush...

Page 14: ...dosing valve unit 64 Remove insert 70 Four borings have been provided on the front side for this operation Clean all parts Check O rings 65 and 69 for wear and replace if necessary Lightly oil O rings...

Page 15: ...time is kept to a minimum Have the pump repaired on the spot by our PFEIFFER Service Engineers Return the individual components to the manufacturer for repairs Replace individual components with a new...

Page 16: ...3360 2150 Noise development without gas ballast dB A 60 60 Operating fluid amount l 17 13 Max admissible operating temperature 1 C 90 90 Nominal rotation speed of pump at 50 Hz 1 min 965 965 at 60 Hz...

Page 17: ...comprehensive range of accessories can be found in section B of the Pfeiffer catalogue order no PA 800 066 PE to extend the application range of the pumps and protect the pump from wear when used unde...

Page 18: ...he repair and or service of vacuum components will only be carried out if a correctly completed declaration has been submitted Non completion will result in delay The manufacturer could refuse to acce...

Page 19: ...t the product specified below is in accordance with the provision of EU Machinery Directive 98 37 EEC Annex II A EU Electromagentic Compatibility Directive 89 336 EEC and EU Low Voltage Directive 73 2...

Page 20: ...81 3 32 259 011 Email pfeiffer hakuto co jp Korea Pfeiffer Vacuum Korea Ltd 703 Ho 853 1 Hankuk Mulru Dongchonri Suzi Eup 449 843 Yong in City Kyungkido Phone 82 31 266 0741 Fax 82 31 266 0747 Email s...

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