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Pfaff 3588-05/020 Instruction Manual Download Page 5

 

 

Index

 

Contents ..................................................................................Page

12

.10 

Lubricating the pocket plate guide ....................................................................................... 89

13

 Adjustment 

......................................................................................................................... 90

13

.01 

Notes on adjustment ........................................................................................................... 90

13

.02 

Tools, gauges and other accessories for adjusting  ............................................................. 90

13

.03 Abbreviations 

....................................................................................................................... 90

13

.04 

Removing/inserting sewing head ......................................................................................... 91

13

.05 

Adjusting the sewing head .................................................................................................. 92

13

.05.01 

Spacing between sewing head and bedplate ...................................................................... 92

13

.05.02 

Sewing head position in relation to the bedplate ................................................................. 93

13

.05.03 

Upper and lower toothed belt guards   ................................................................................ 94

13

.05.04 Counterweight 

..................................................................................................................... 95

13

.05.05 

Preadjusting the needle height ............................................................................................ 96

13

.05.06 Zero 

stitch 

............................................................................................................................ 97

13

.05.07 

Centering the needle in the needle hole .............................................................................. 98

13

.05.08 

Zigzag stitch movement ....................................................................................................... 99

13

.05.09 

Needle bar rise, hook-to-needle clearance, needle height and needle guard .................... 100

13

.05.10 

Bobbin case opener stroke ................................................................................................ 102

13

.05.11 

Counter presser lifting stroke............................................................................................. 103

13

.05.12 

Counter presser height ...................................................................................................... 104

13

.05.13 

Counter presser position ................................................................................................... 105

13

.05.14 

Zigzag stitch width ............................................................................................................. 106

13

.05.15 

Resting position of the roller lever / radial position of the control cam .............................. 107

13

.05.16 

Thread catcher height ........................................................................................................ 108

13

.05.17 

Thread catcher position and knife height ........................................................................... 109

13

.05.18 Knife 

pressure 

.....................................................................................................................110

13

.05.19 

Bobbin thread clamp spring ................................................................................................111

13

.05.20 

Manual cutting test .............................................................................................................112

13

.05.21 Presser 

height 

.....................................................................................................................113

13

.05.22 Bobbin 

winder 

.....................................................................................................................114

13

.05.23 

Needle thread tension release ............................................................................................115

13

.05.24 

Thread check spring and slack thread regulator ..................................................................116

13

.05.25 

Sewing head lifting cylinder ................................................................................................117

13

.05.26 Hook 

lubrication 

..................................................................................................................118

13

.06 

Adjusting the folding, feed and stacker devices ................................................................. 120

13

.06.01 

Aligning the sewing jig ....................................................................................................... 120

13

.06.02 

Height of the pocket plate guide ........................................................................................ 121

13

.06.03 

Aligning the pocket plate arm ............................................................................................ 122

13

.06.04 

Aligning the pocket plate guide .......................................................................................... 123

13

.06.05 

Front pocket plate position ................................................................................................. 125

13

.06.06 

Monitoring the sewing jig feed .......................................................................................... 126

13

.06.07 

Positioning the edge folding unit ........................................................................................ 127

13

.06.08 

Aligning the die .................................................................................................................. 129

13

.06.09 

Control sequence of the folder plates ................................................................................ 130

13

.06.10 

Position of folder plates ..................................................................................................... 131

13

.06.11 

Position of corner folders ................................................................................................... 132

13

.06.12 

Aligning the seam in relation to the pocket........................................................................ 133

13

.06.13 

Seam backtack distance .................................................................................................... 134

13

.06.14 Stacking 

device 

.................................................................................................................. 135

Summary of Contents for 3588-05/020

Page 1: ...6 12 19 094 002 Betriebsanleitung engl 08 12 This instruction manual applies to machines from serial number 2 760 129 and software version 0380 003 0381 003 onwards INSTRUCTION MANUAL 3588 05 020 15 0...

Page 2: ...cations Reprinting copying or translation of PFAFF instruction manuals whether in whole or in part is not permitted without our prior permission and not without written indication of the source PFAFF...

Page 3: ...portation inside the customer s premises 14 5 03 Disposal of packing materials 14 5 04 Storage 14 6 Explanation of symbols 15 Register 03 15 7 Controls 17 7 01 On off switch 17 7 02 Stopptaster 17 7 0...

Page 4: ...01 Automatic sewing mode 48 10 02 Manual sewing mode 49 10 03 Sewing with sequences 51 10 04 Program interruption 52 10 05 Error messages 53 11 Input 54 11 01 Overview of the functions in the input mo...

Page 5: ...roller lever radial position of the control cam 107 13 05 16 Thread catcher height 108 13 05 17 Thread catcher position and knife height 109 13 05 18 Knife pressure 110 13 05 19 Bobbin thread clamp s...

Page 6: ...8 149 14 Control 151 14 01 Basic setting Diagnosis Pin assignment 151 14 01 01 Basic control unit A20 151 14 01 02 Sewing drive A22 153 14 01 03 Stepping motor drive A21 155 14 01 04 Stacker motor dri...

Page 7: ...changing sewing tools e g needle roller presser needle plate and bobbin when threading the machine when leaving the machine unattended and during mainte nance work the machine is to be separated from...

Page 8: ...ailable to the operating staff at all times This instruction manual must be read before the machine is operated for the first time Both operating and technical staff must be instructed on the safety d...

Page 9: ...occurring on the machine which may affect its safety must be reported to the user immediately 1 05 02 Technical staff Technical staff are persons who have been trained in electrical engineering electr...

Page 10: ...ry by hurled objects Do not operate the machine without protective covers 1 2 3 4 and 5 Danger of crushing between moving parts of the pneumatic or feed systems Do not operate the machine without take...

Page 11: ...ll uses of this machine which have not been approved of by the manufacturer are considered to be inappropriate The manufacturer cannot be held liable for any damage caused by the inappropriate use of...

Page 12: ...0 250 x 250 mm PFAFF 3588 15 020 280 x 280 mm Storage capacity 5 000 000 stitches Working air pressure min 6 bar Air consumption approx 25 l cycle Ambient temperature 85 rel humidity condensation not...

Page 13: ...d various plastic materials The electrical equipment comprises plastic materials and copper The machine is to be disposed of according to the locally valid pollution control regula ti ons if necessary...

Page 14: ...e machines are only transported in an upright position 5 03 Disposal of packing materials The packing materials of this machine comprise paper cardboard and VCE fibre Proper dis posal of the packing m...

Page 15: ...struction manual work to be carried out or important information is accentuated by symbols These symbols have the following meanings Note information Cleaning care Lubrication Maintenance repairs adju...

Page 16: ......

Page 17: ...f switch By turning on off switch 1 the power supply to the machine is switched on or off 1 7 02 Stopptaster By pressing the stop switch 1 the com plete work cycle is stopped see chapter 10 04 Program...

Page 18: ...be adap ted to the various requirements for loa ding the workpiece The adjustment is made with parameter 113 and 114 see Chapter 13 10 02 Parameter List With the needle strip engaged needles up there...

Page 19: ...n both double start keys 1 are activated simultane ously the entire program sequence is started The double start keys 1 also are used to continue the program after the bobbin has been replaced or the...

Page 20: ...or texts are framed these show functions which can be selected by pressing the appropriate position on the monitor By pressing the corresponding function this is carried out or switched on or off imme...

Page 21: ...n there must be a stable and horizontal surface as well as suitable electricity and compressed air supplies see chapter 3 Specifications Lift the machine with a forklift from the shipping pallet For m...

Page 22: ...ool holder according to Fig 8 03 Fig 8 03 8 02 Removing the transit support bracket Before the machine is commis sioned transit support bracket 1 must be removed Transit support bracket 1 serves to se...

Page 23: ...any damage Have skilled personnel check if the machine can be operated with the available mains voltage Do not operate the machine if there is any discrepancy The machine may only be connected to an...

Page 24: ...pter 8 09 Checking adjusting the zero points To switch off the machine turn main switch 3 to position 0 Description of other functions on the display Input menu This function is used to call up the in...

Page 25: ...sd card slot in the control panel Socket 2 is for connecting the program ming system OSCA With OSCA existing CAD data records can be used to gene rate seam programs Call up the settings menu 2 8 07 S...

Page 26: ...panel Switch on the machine Call up the input mode Select the service menu Select control panel functions Change the display contrast Switch the key tone off or on Never reduce the display contrast to...

Page 27: ...ssioning the machine and after changing the control unit or one of the initiators of the sewing jig feed unit it is necessary to adjust the zero points Call up the input mode Select the service menu C...

Page 28: ...table when the sewing jig is in this position If necessary correct the position of the sewing jig accordingly using the direction sym bols Save the setting If this position is altered the needle posi...

Page 29: ...n the needle bar with screw 2 By turning balance wheel 3 check whether adjustment pin 1 can be guided into the hole in the sewing jig If necessary correct the position of the sewing jig accordingly us...

Page 30: ...tion Check whether adjustment pin 1 can be guided into the adjustment hole of the sewing jig and the pocket plate If necessary correct the position of the sewing jig accordingly using the direction sy...

Page 31: ...31 Mounting and commissioning the machine Move the machine to its basic position the machine is ready for operation...

Page 32: ......

Page 33: ...Inserting the needle Switch the machine off Danger due to unintentional starting of the machine Only use needles from the sys tem intended for the machine see Chapter 3 Specifications Raise the needle...

Page 34: ...in fills up during sewing The tension of the thread on bobbin 1 can be adjusted with knurled screw 4 The bobbin winder stops automatically when bobbin 1 is full Remove the filled bobbin 1 and cut the...

Page 35: ...see Chapter 7 04 Double start keys Program cycle continues or Call up the change bobbin function Changing the bobbin adjusting the bobbin thread tension see following section Press the double start ke...

Page 36: ...e thread tension Switch on the machine Lower the presser foot 1 and open thread trapper 2 Thread the needle thread as shown in the above illustration Adjust the needle thread tension by turning knurle...

Page 37: ...tion This function opens the menu for selecting or configuring the sequence see Chapter 9 06 Selecting configuring the sequence Parts program This function opens the menu for entering the parts progra...

Page 38: ...mber Call up the menu for entering the sequence Select the desired sequence number 0 9 using the number block Confirm the selection and quit the selection menu Description of the other functions Clear...

Page 39: ...e sequence from existing seam programs by entering the program numbers on the number block The cursor in the window shows which seam program has been taken out of the group or at which position a new...

Page 40: ...rame ters 116 to 119 Individual programs can also be allocated to slide configurations with parameter 115 Switch on the machine Call up the input menu Call up the parameter input function Select param...

Page 41: ...g jig which could cause the needle to break If the machine is equipped with this optional device the JIG MONITOR function must be ac tivated and a jig code must be entered in the sewing program in ord...

Page 42: ...particular way on carrier 2 Bit assignment Example decimal number 3 5 is equal to the binary combination 1 1 0 0 1 0 1 0 tens place 3 ones place 5 Ones place Tens place Bit 0 Bit 4 Bit 1 Bit 5 Bit 2...

Page 43: ...er sewing the number of bobbin thread stitches the machine stops auto matically for changing the bobbin Description of the other functions Clear on number block This function sets the input value at 0...

Page 44: ...ng jig must match and always be used together If the wrong combination of parts and seam program is used the machine may be damaged seriously Fig 9 06 5 6 7 1 3 2 4 Switch on the machine Call up the i...

Page 45: ...sen screw 6 and remove folder set 7 Insert the folder set which matches the pocket plate and the sewing jig tighten screw 6 and screw the compressed air supply 5 back on Conclude the part set change M...

Page 46: ...re cut pocket part onto the pocket plate according to Fig 9 07 Menu combination Basic position pocket plate front plain materialfabric off Slide the pre cut pocket part onto the pocket plate according...

Page 47: ...ion are shown on the display Automatic ope ration is standard but it is possible to switch to manual operation when setting up and checking operating sequences Before production the following conditio...

Page 48: ...ard stitch length The current stitch length is shown in the symbol Maximum speed This function opens the menu for entering the maximum speed The current maximum speed is shown in the symbol Input menu...

Page 49: ...see Chapter 10 04 Program interrup tion 10 02 Manual sewing mode Switch on the machine Call up the manual sewing mode Description of the functions Program number selection This function opens the menu...

Page 50: ...s function opens a menu for adjusting the stand height only when the machine is in its basic position Bobbin change This function makes it possible to change the bobbin Stacker up down This function i...

Page 51: ...opens the menu for entering the standard stitch length The current stitch length is shown in the symbol Maximum speed This function opens the menu for entering the maximum speed The current maximum sp...

Page 52: ...e This function makes it possible to change the bobbin Stacker up down This function is used to open or close the stacker Basic position This function is used to move the machine to the basic position...

Page 53: ...cerned is shown with the desi red switching state 0 or I In this case 0 means the output should be disconnected and I means that the output should be connected In the next line the cause leading to th...

Page 54: ...rameter settings This function is used to call up the menu for altering parameter settings see Chapter 13 10 Parameter settings 11 Input In addition to the functions for entering or editing seam progr...

Page 55: ...8 07 Selecting the language Rights of access This function opens a menu for fixing the rights of access see Chapter 11 05 Rights of ac cess Stepping motors reference points This function opens a menu...

Page 56: ...t function Lower the jig Confirm operation Reinsert the desired program number or select the desired program Confirm the seam number selection Description of the functions Input menu This function end...

Page 57: ...urrent section can be edited Insert This function is used to insert functions or blocks see Chapter 11 02 03 Inserting functions Delete This function is used to delete the current section Sewing foot...

Page 58: ...rogram the marked block can be recognised by the inverse symbol of the section number Call up the block functions Description of the functions Conclude input This function is used to conclude the inpu...

Page 59: ...ed a new point must be approached with the jig drive With the enter function this point is taken over and the block shifted Delete When this function is selected the block is deleted Enter Conclude th...

Page 60: ...educe the image in the Y direction The operation is con cluded by selecting the point of symmetry either with the number keys or with the control keys Mirror This function is used to mirror the image...

Page 61: ...mber keys The point of symmetry is defined by entering the coordinates with number keys Point of symmetry using control keys With this function the point of symmetry is approached entered by pressing...

Page 62: ...st motion The fast motion function is used for the quick motion of the jig drive Both axes are moved independently from each other to the end point as quickly as possible The resulting distance moved...

Page 63: ...d can be alte red on the machine with the stitch alteration function without changing into the program ming mode Stitch length A stitch length is defined for a certain seam sector This stitch length i...

Page 64: ...to open or close the secondary thread tension Zig zag seam depending on machine status If sewing with a straight seam has been selected this function is used to select sewing with zig zag Straight se...

Page 65: ...s used to sew at a reduced speed or to switch off the reduced speed Programmed stop A stop is programmed in the program Processing is continued by calling up the start function Flap stop This function...

Page 66: ...erves as a programming guideline see following illustration For the use of the seam program the sewing jig and the corresponding part set must match Switch on the machine Call up the input mode Call u...

Page 67: ...Lower jig Confirm operation Enter desired program number e g 115 to create a new seam program Confirm program number selection Tact forwards Call up section editing function Enter jig code e g 99 Conf...

Page 68: ...Input 68 Tact forwards Call up jig with obstacles with the edit function Tact forwards...

Page 69: ...69 Call up the Esc function to change the starting point Move to the starting point with the corresponding direction symbols Save the setting Call up the insert function Call up the start sewing func...

Page 70: ...or the standard stitch length e g 3 40 mm Confirm input Call up the straight line function to insert a straight line Move to the end point of the straight line with the corresponding direction symbols...

Page 71: ...he stitch length function Enter the value for the stitch length e g 0 23 mm Confirm input Call up the straight line function to insert a straight line Move to the end point of the straight line with t...

Page 72: ...Input 72 Conclude straight line input Call up other functions Call up straight seam function Call up standard stitch length function...

Page 73: ...irection symbols Save the setting Use the corresponding direction symbols to move to the next straight line end point Save the setting Use the corresponding direction symbols to move to the next strai...

Page 74: ...Input 74 Conclude the straight line input Call up other functions Call up the zig zag seam function Call up the stitch length function Enter the value for the stitch length e g 0 23 mm Confirm input...

Page 75: ...insert a straight line Move to the end point of the straight line with the corresponding direction symbols Save the setting Conclude straight line input Call up other functions Call up straight seam f...

Page 76: ...Esc function without stitch generation In this case when the seam program is called up in the sewing mode an appropriate error message will appear Carry out the stitch generation Move to the basic po...

Page 77: ...symbol the selectet files are shown blue Seam programs are filed at a different level to that for the configuration and machine data in order to avoid the configuration and machine data being pro cess...

Page 78: ...the arrow keys Copy This function is used to copy the files selected from the current data carrier onto the second data carrier Delete This function is used to delete the selected files MDAD KONF This...

Page 79: ...uper user The super user is equipped with a key switch and has access to all functions and is also authorised to define the rights of access Insert the key switch and switch on the machine Call up the...

Page 80: ...ngs 6 Parameter group 100 General settings 7 Parameter group 200 Seam parameters 8 Parameter group 300 Sewing motor positions 9 Parameter group 400 Times 10 Parameter group 500 Counters 11 Parameter g...

Page 81: ...81 Function Symbol Code number Standard setting User 1 User 2 User 3 Machine configuration 25 Load software 26 Set contrast control panel 27 Thread trimming cycle 28 Needle position 29 Set zero point...

Page 82: ......

Page 83: ...everal times daily Clean needle area several times daily Check oil level for sewing head lubrication daily before use Lubricate needle bar frame eccentric every 2 months Lubricate jig guides every 2 m...

Page 84: ...ly be determined on an individual basis for each machine To avoid operation disturbances we recommend the following cleaning work for a machine in single shift operation Clean the hook compartment and...

Page 85: ...the hook race groove by approx 5 mm Remove the bobbin case 3 Clean the hook race Reinsert bobbin case 3 Screw on hook gib 2 Press double start keys 1 Fig 12 02 2 3 1 1 5 mm 12 04 Cleaning the blower a...

Page 86: ...Turn screw 3 until the green arrow points to 4 5 bar The machine is automatically switched off if a pressure of 4 5 bar is reached and can be automatically reactivated once pressure reaches a value 5...

Page 87: ...or double shift operation Screw on cover Fig 12 07 2 12 07 Checking the oil level of the sewing head lubrication The oil level in drum 1 must be checked daily before use of the machine The oil level m...

Page 88: ...tally Danger due to unintentional starting of the machine Only use Isoflex Topas L32 high performance grease part No 280 1 120 210 Unscrew the cover of the sewing jig feed Grease the guides via grease...

Page 89: ...annot be swit ched on accidentally Danger due to unintentional starting of the machine Only use Isoflex Topas L32 high performance grease part No 280 1 120 210 Grease the guide at grease nipple 1 usin...

Page 90: ...indicated in brackets are fastenings for machine parts which must be loosened before adjustment and tightened again afterwards Unless stated otherwise during all adjustment work the machine must be d...

Page 91: ...ective cover 1 screws 2 Remove the cover plate 3 screws 4 6 screws altogether Unplug pneumatic power supply 5 and electrical power supply 6 Unhook catch 7 and fold down sewing head Remove V belt from...

Page 92: ...When the sewing head is lowered the distance from the lower edge of the shaft 1 to the bedplate must be 132 8 mm Check the distance between the shaft 1 and the bedplate using adjustment gauge 2 part...

Page 93: ...crew on adjustment gauge 1 part no 61 778 162 15 Unscrew presser 2 Loosen screws 3 and guide presser bar 4 into the hole in the adjustment gauge 1 If required move sewing head screws 5 according to th...

Page 94: ...lose as possible over the toothed belt sprockets without touching them Move the upper 1 screw 2 and lower toothed belt guards 3 screws 4 at the underside of the sewing head according to the requiremen...

Page 95: ...04 Counterweight Requirement In needle bar position BDC the largest eccentricity of the counterweight 1 must be at the top Move needle bar to BDC Turn counterweight 1 screws 2 according to the require...

Page 96: ...the needle height Requirement At needle bar position TDC the distance between the needle point and the adjustment gauge must be approx 22 mm Move needle bar 1 screws 2 without twisting it according to...

Page 97: ...ed straight stitch position the crank 2 must not carry out any movement when the handwheel is turned Pull out cylinder plunger 1 fully Turn crank 2 screw 3 according to the requirement In order to bet...

Page 98: ...esponding adjustment hole of the adjustment gauge 8 Insert adjustment pin 1 into the needle bar and screw tight Loosen screws 2 3 and 4 Pull out cylinder plunger 5 until it stops Move needle bar frame...

Page 99: ...ement Requirement When the needle is in TDC the needle bar 1 must not carry out any movement when the lever 4 is operated Bring needle bar 1 to TDC Turn eccentric 2 screw 3 without twisting it accordi...

Page 100: ...rd 4 must touch the needle lightly Set the stitch length control to straight stitch position Loosen the fastening screws of the bevel gear 1 and screws 2 Move the needle bar to BDC In this position sl...

Page 101: ...ake sure that the needle is not pressed against by the needle guard 4 Tighten screws 2 Taking the backlash of the toothed gear into account tighten the fastening screws of the bevel gear 1 If required...

Page 102: ...ng 1 and the retaining trip 7 must be flush with each other 2 When the bobbin case opener 5 is at its rear point of reversal the distance between the bobbin case base 6 and the retaining spring 1 must...

Page 103: ...r presser lifting stroke Requirement At needle bar position BDC the counter presser 3 must be positioned at its top point of reversal Move needle bar to BDC Turn eccentric 1 screws 2 according to the...

Page 104: ...When the needle bar is at BDC the top edge of the counter presser 6 must be 1 mm over the closed hook compartment cover 3 Position lever 1 nut 2 at its lower stop see arrow Fit hook compartment cover...

Page 105: ...straight stitch position when the needle penetrates it must be centered in the needle hole of the counter presser 2 Pull out plunger 1 until it stops straight stitch position Adjust the counter press...

Page 106: ...h width Requirement At the maximum zigzag stitch width the needle must not strike against the edge of the counter presser Turn screw 1 nut 2 according to the requirement By turning screw 1 the bartack...

Page 107: ...roller lever 5 in TDC take up lever to its resting position Retract the plunger 1 in cylinder 2 until it stops Move the cylinder carrier 3 screws 4 according to requirement 1 Bring the take up lever t...

Page 108: ...in case 4 Loosen screws 1 and 2 Position the thread catcher 3 above the bobbin case 4 Move the thread catcher 3 screw 5 according to the requirement Determine the vertical play of shaft 6 move retaini...

Page 109: ...read catcher 3 and the knife 5 must be even Bring the needle bar to BDC Move roller lever 1 against control cam 2 by hand Turn the thread catcher 3 according to requirement 1 Tighten screw 4 Check the...

Page 110: ...gainst the thread catcher 4 Bring the take up lever to BDC Press the roller lever 1 into the control cam 2 Turn the handwheel 3 in the direction of the arrow until the thread catcher 4 is approx 4 mm...

Page 111: ...n and removal of the bobbin case Bring the thread trimmer to resting position Move the clamp spring 1 screws 2 so that the clamp lips are as close as possible to the inside wall and to the front edge...

Page 112: ...the needle and bobbin threads must be cut per fectly The bobbin thread 3 must be clamped Carry out the cutting operation manually Check requirement 1 If necessary readjust the thread catcher 1 accordi...

Page 113: ...he presser 1 is raised 2 The presser 1 must be aligned laterally so that the sewing thread is blown out from under the presser 1 when the sewing jig is moved into position Screw on presser 1 Bring the...

Page 114: ...winder 2 When the bobbin winder is switched off friction wheel 5 must not be driven by drive wheel 1 3 The bobbin winder must switch off automatically when the bobbin has been filled ap prox 1 mm fro...

Page 115: ...justment 13 05 23 Needle thread tension release Requirement For the tension release the distance between the tension disks must be 0 5 mm Turn screw 1 nut 2 according to the requirement 2 1 0 5 mm Fig...

Page 116: ...hread loop is at its largest when going round the hook the thread check spring 7 must be lifted slightly above support 1 Position rest 1 screw 2 according to Requirement 1 To adjust the spring tension...

Page 117: ...ion screw 2 of the upwards move ment of the sewing head and the speed screw 3 and shock absorbing action screw 4 of the downwards movement of the sewing head according to the requirement The pressure...

Page 118: ...hook Unscrew the hook compartment cover Remove the cover from sensor 1 with metal gauge Switch on the machine Call up the input menu Call up the sewing motor adjustment function see Chapter 13 09 Sewi...

Page 119: ...and check the requirement If necessary adjust the oil supply with screw 3 Switch the machine off and screw on the hook compartment cover The wick used for lubricating the front parts must always be im...

Page 120: ...ne Align the sewing jig by turning screws 2 nuts 3 on both sides of the machine so that it is parallel to the table top in the x direction Tighten screws 1 Align the sewing jig by moving the carrier 4...

Page 121: ...l to the top edge of the table Check the requirement using a metal ruler Loosen screws 1 and 2 Adjust the height of the guide 3 with screw 4 nut 5 according to the requirement Turn the plunger lock nu...

Page 122: ...te arm Requirement The lowered pocket plate 4 should be resting evenly on the table top Loosen screws 1 Turn screws 2 nuts 3 according to the requirement Tighten screws 1 Re check the height of the po...

Page 123: ...uide 8 of the sewing jig feed Switch on the machine Bring the machine into the basic position Taschenblech entnehmen und Taschenblech Lehre 1 einsetzen Call up folder position see Chapter 8 09 Checkin...

Page 124: ...124 Adjustment Slide pocket plate gauge 1 to the back and mark front position Loosen screws 3 and 4 Turn screw 5 nut 6 according to the requirement 90 7 8 1 4 4 6 5 1 2 3 3 Fig 13 32...

Page 125: ...e into the basic position Remove the pocket plate and insert the pocket plate gauge 1 Call up folder position see Chapter 8 09 Checking adjusting the zero points Set the value for the y axis to 0 Chec...

Page 126: ...n and not more than 5 mm down or more than the value of measurement x up 2 Initiator 3 should be positioned 0 2 mm below cam switch 1 Move the switch vane 1 screws 2 according to requirement 1 Move th...

Page 127: ...t be aligned and 3 there must be a clearance of 19 mm between folder arm 4 and pocket plate gauge 4 The folder arm must rest lightly on the table top and hold the workpiece securely 3 4 19 mm 2 2 4 1...

Page 128: ...nce with requirements 1 and 2 by twisting and mo ving folder arm 4 and by twisting screws 6 Tighten screws 5 Turn shock absorber 7 nut 8 according to requirement 3 Remove pocket plate gauge 1 and fit...

Page 129: ...ess of the fabric under the underside of the pocket plate 2 and they must be positioned on all sides at the same distance of 0 3 to 1 mm depen ding on the fabric to the pocket plate edges Align the bo...

Page 130: ...38 is for the third pocket style For other pocket styles refer to the above table for the cylinders corresponding to the relevant switching positions Fig 13 38 13 06 09 Control sequence of the folder...

Page 131: ...des approx 0 1 mm under the lower edges of the strips of the die 4 Remove the folder Align folder plate 1 screws 2 according to requirement 1 Insert the folder plates 1 one after another according to...

Page 132: ...nd overlap by 1 to 2 mm 2 The corner folders 4 must be positioned 1 to 2 mm under the folder plates depending on the fabric thickness Preadjust the clamps 1 screws 2 according to requirement 1 For the...

Page 133: ...pocket Requirement The seam is to be at the same distance on all sides to the pocket edge Fig 13 41 Switch on the machine Using parameters 608 and 609 adjust the seam in accordance with the requiremen...

Page 134: ...13 Seam backtack distance Requirement The distance between the seam backtack and the pocket opening is to be approx 1 mm Adjust stops 1 screws 2 on the pocket plate according to the requirement Fig 13...

Page 135: ...2 must hold the workpiece with the least amount of pressure possible Adjust the pressure at pressure reducing valve 1 according to the requirement To carry out the adjustments the outputs Y 52 andY 5...

Page 136: ...The lowered feed follers 4 must rest lightly and evenly on the table top and be positioned parallel to the front edge of the table Turn screws 1 loosen screws 2 slightly and the plunger of the cylind...

Page 137: ...Fig 13 45 When newly installing or making the folder plates make sure that they lie be hind the corners of the pocket plate by at least the amount of the fabric thick ness on the marked spots For the...

Page 138: ...ocket and 13 06 13 Seam backtack dis tance have been carried out With the folder plates fully extended transfer the front edges of the stops 1 and the outer edge of the pocket plate 2 to the lateral f...

Page 139: ...t mode Conclude input This function is used to conclude the input and change into the sewing mode Can nodes This function is used to select the required Can node The currently selected Can node is sho...

Page 140: ...ms as well as all altered parameter settings are deleted The machine memory is deleted or set back to the status at the time of delivery Switch on the machine and call up the input mode Call up the se...

Page 141: ...gged in the sd slot of the control panel During the loading of the operating program all data in the machine memory is deleted Switch on the machine and push the button FORCE UPDATE Install update 79...

Page 142: ...on is used to stop the motor running Thread trimming cycle This function is used to run the thread trimming cycle Needle position The present set position of the needle is displayed To adjust the need...

Page 143: ...on of how to select parameters and alter the values is given below 13 10 01 Selecting and altering parameters Switch on the machine and call up the input mode Call up the parameter input function Sele...

Page 144: ...ctivated during sewing is changed 0 99 5 105 Reaction time needle thread monitor The sensitivity of the needle thread monitor is altered 1 quickest reaction max sensitivity 1 9 1 106 Retracing stitche...

Page 145: ...lue 8 Y8 value 4 Y7 value 2 Y6 value 1 Calculate sum of valves to be switched e g Switch valves Y9 and Y7 8 2 10 0 15 15 116 Slide configuration Program station 1 Y9 value 8 Y8 value 4 Y7 value 2 Y6 v...

Page 146: ...lding 3 version 3 pre folded pockets 4 version 4 as standard but for round pockets 0 4 0 122 Jig version 0 standard 1 flap version 1 flap completed 2 flap version 2 flap open 3 variable sewing slit 4...

Page 147: ...ed when sewing starts is changed 0 99 2 505 Delay stitches zig zag on This parameter is used to enter the number of stit ches after which the zig zag on command is given la ter see Chapter 13 10 04 De...

Page 148: ...r is used to enter the delay time bet ween pocket plate back and pocket plate open If the time selected is 0 00 s the pocket plate opens when the end switch pocket plate back E1 2 is activated 0 999 5...

Page 149: ...Needle at t d c 0 The command for the carriage start is given when the needle pierces the material The carri age however starts half a revolution later 180 when the needle leaves the material Under c...

Page 150: ...3 48 Fig 13 47 Zick Zack on Delay correct Delay too short incre ase stitch count Delay too long decrease stitch count Zick Zack off Delay correct Delay too short incre ase stitch count Delay too long...

Page 151: ...ith the necessary operating and ramp software This may only be replaced by appropriately trained person nel Pin locations Key for booting the software Index X11 Main drive X7 SM axis 3 X6 SM axis 2 X5...

Page 152: ...irection 3 Fkt1 11 Fkt1 4 Fkt2 12 Fkt2 5 Vex 13 Vex 6 14 Inp2 7 Inp2 15 Inp1 8 Inp1 X8 CAN Bus PIN Signal PIN Signal 1 6 2 7 3 DoRi 8 DoRi 4 GND 9 GND 5 Operation indicators Voltage supply LEDs for va...

Page 153: ...5V X2 Commutating signal generator PIN Signal PIN Signal 1 6 KA 2 7 KB 3 8 KC 4 ADTC2 9 GND 5 5V 14 01 02 Sewing drive A22 Before leaving the factory the sewing drive controller is equipped with the n...

Page 154: ...it 154 X3 Interface PIN Signal PIN Signal 1 GND 14 A 2 TxD 15 A 3 RxD 16 B 4 TxD 17 B 5 RxD 18 Index 6 19 Index 7 GND 20 8 21 9 REF1 22 10 REF1 23 11 REF2 24 12 REF2 25 13 GND 26 X1 or X14 motor Signa...

Page 155: ...tive Enable Rotary switch B Position B phase current 5 4 A For information on the status indications via LED please refer to chapter 14 02 05 Errors Stepping motor drive Pin assignment ON OFF X5 Stepp...

Page 156: ...change is only permissible after prior adjustments Default setting LED H1 yellow LED H2 green Discription off off Power off no function on off Power on after approx 0 5s of self test ready for operati...

Page 157: ...in drive changed ERROR 101 C167 error ERROR 102 node no status CAN error status Bit1 node inactive Bit 8 short circuit ERROR 103 End stage SmX ERROR 104 End stage SmY ERROR 105 Error compressed air ER...

Page 158: ...not in basic position ERROR 310 File not on source ERROR 311 Source reading error file cannot be opened ERROR 312 Target writing error file cannot be opened ERROR 313 Source reading error ERROR 314 T...

Page 159: ...er Flash reading error or program defective ERROR 401 Text file cannot be opened ERROR 402 Error when reading text file ERROR 403 Error in allocation of storage space for texts ERROR 501 Error when op...

Page 160: ...oordinates section before curve check point 14 Sewing area limit exceeded 15 Curve without end point 16 Mach function buffer overflow 17 Start sewing command in loading point program 18 Incorrect curv...

Page 161: ...urning to tdc after mains on not permitted 3Eh 62 System mark not recognised 3Fh 63 Target position 3 incr away from count position 40h 4Fh 50h 80 Network control failure of 2 network half waves 51h 8...

Page 162: ...is not ready the Enable input is not activated a breakage has occurred in the supply and or blocking detection line 06 READY is lit up when the amplifier is driven correctly the supplied voltage is i...

Page 163: ...s _____ _____ I t power off motor motor overloaded check drive six times ____ ____ I t power off frequency frequency converter overloaded converter check drive seven times ___ ___ motor temperature to...

Page 164: ...e OUT10 Y6 Corner slide forwards Valve OUT11 Y7 Folder slide 1 forwards Valve OUT12 Y8 Folder slide 2 forwards Valve OUT13 Y9 Folder slide 3 forwards Valve OUT14 Y10 Suction air on Valve OUT15 Y35U1 J...

Page 165: ...13 OUT1 Programmable outlet 1 Dig Signal OUT14 OUT2 Programmable outlet 2 Dig signal OUT15 Y39 Bobbin cover open with vertical hook Valve OUT15 Y39U2 Bedplate up with horizontal hook Impulse valve OUT...

Page 166: ...er motor frequency 1 Dig Signal OUT12 S2IND Stacker motor frequency 2 Dig Signal OUT13 K53 Stand height adjustment on Relay OUT14 Y60 Swing in deflector cargo Valve OUT15 Y61 Deflector forwards cargo...

Page 167: ...er motor forwards slowly S2 Stacker motor backwards slowly S3 Stacker motor forwards quickly S4 Stand up S5 Stand down 14 04 Boot key This work may only be carried out by properly instructed personnel...

Page 168: ...in switch ON compressed air ON Pneumatics switch diagram Version 26 05 99 95 775 774 95 Part 1 Z 1 2 Z 1 3 Pocket plate wide narrow Z 1 1 Pocket plate Forwards back Z 5 1 Folder up down Z 2 1 Pocket p...

Page 169: ...169 95 775 774 95 Part 2 Version 26 03 99 Pneumatics switch diagram Z 6 Corner slide forwards Z 7 Folder slide 1 forwards Z 8 Folder slide 2 for wards Z 9 Folder slide 3 for wards...

Page 170: ...15 95 775 774 95 Part 3 Z 10 Suction air on Z 10 1 Needle forwards Z 11 Label clamp on off Z 5 3 Label clamp raised Z 12 1 Variable sewing slit Z 11 1 Z 11 4 Swing slide Connection to valve V 12 1 Con...

Page 171: ...775 774 95 Part 4 Version 26 03 99 Pneumatics switch diagram Z 30 1 Foot down Z 30 2 Thread clamp up Z 31 1 Raise lower sewing head Z 31 2 Pawl Z 34 1 Blower needle cooling Z 36 1 Zig zag on off Blow...

Page 172: ...172 Pneumatics switch diagram Version 26 05 99 95 775 774 95 Part 5 Z 37 1 Secondary thread tension Z 38 1 Thread trimmer Z 39 1 Bobbin cover open closed Z 50 1 Roller Up down...

Page 173: ...173 95 775 774 95 Part 6 Version 26 03 99 Pneumatics switch diagram Z 51 1 Clamp strap open closed Z 52 1 Stacker frame forwards back Z 35 1 Z 35 2 Jig up down...

Page 174: ...ion 19 05 06 95 778 520 95 Cargo pockets Defl ector 1 axis on off Cargo slide back forwards Cargo pockets defl ector 3 axes Defl ector up down Defl ector back forwards Swing defl ector in out Needles...

Page 175: ...iers Rotary switch motor current setting B 5 4 A Description of LEDs 1 DC bus live 2 Operational power amplifier authorised motor live 3 Short circuit between 2 motor phases or against protective eart...

Page 176: ...9 2 Bedplate up E50 1 Roller down E50 2 Roller up E52 Stacker frame at front E54 1 Frame up E54 2 Frame down E62 Deflector down in1 Programmable input 1 in2 Programmable input 2 sm1limit Neutral posit...

Page 177: ...down X21 Foot switch suction key tsaug X22 M6 suction motor X23 M5 height adjustment X24 E1 1 folder X25 E1 2 folder X26 E2 2 folder X27 E4 1 folder X28 E4 2 folder X29 E5 1 folder X30 E5 2 folder X31...

Page 178: ...m K32 Thread tension release on Thread tens up K33 Thread cutting on vertical hook system Y33 Thread cutting on horizontal hook system Y34 Air blast needle cooling on Y36 Zigzag on programmable output...

Page 179: ...179 91 191 367 95 Version 08 12 00 Terminals X 1...

Page 180: ...180 Cirguit diagrams Version 02 05 12 91 191 570 95 Part 1...

Page 181: ...181 91 191 570 95 Part 1a Version 02 05 12 Cirguit diagrams...

Page 182: ...182 Cirguit diagrams Version 02 05 12 91 191 570 95 Part 2...

Page 183: ...183 91 191 570 95 Part 2a Version 02 05 12 Cirguit diagrams...

Page 184: ...184 Cirguit diagrams Version 02 05 12 91 191 570 95 Part 3...

Page 185: ...185 91 191 570 95 Part 4 Version 02 05 12 Cirguit diagrams...

Page 186: ...186 Cirguit diagrams Version 02 05 12 91 191 570 95 Part 5...

Page 187: ...187 91 191 570 95 Part 6 Version 12 12 12 Cirguit diagrams...

Page 188: ...188 Cirguit diagrams Version 02 05 12 91 191 570 95 Part 7...

Page 189: ...189 91 191 570 95 Part 8 Version 02 05 12 Cirguit diagrams...

Page 190: ...utern Phone 49 6301 3205 0 Fax 49 6301 3205 1386 E mail info pfaff industrial com Printed in Germany PFAFF Industriesysteme und Maschinen AG 2009 PFAFF is the exclusive trademark of VSM Group AB PFAFF...

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