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Table of Contents

 

Contents ..................................................................................Page

13

.02 

Tools, gauges and other accessories  .................................................................................. 66

13

.03 Abbreviations ....................................................................................................................... 66

13

.04 

Sewing head service position .............................................................................................. 67

13

.05 

Adjusting the sewing head ..................................................................................................69

13

.05.01 

Adjustment aid .....................................................................................................................69

13

.05.02 

Machine drive home position .............................................................................................. 70

13

.05.03 

Needle in needle hole centre ............................................................................................... 71

13

.05.05 

Hook lubrication ................................................................................................................... 73

13

.05.06 

Needle bar rise, hook-to-needle clearance, needle height and bobbin case position finger 74

13

.05.07 

Thread check spring and slack thread regulator .................................................................. 75

13

.05.08 

Bobbin winder ...................................................................................................................... 76

13

.06 

Adjusting the thread trimmer ............................................................................................... 77

13

.06.01 

Pre-adjusting the control cam .............................................................................................. 77

13

.06.02 

Roller lever setting ............................................................................................................... 78

13

.06.03 

Aligning the thread trimmer laterally ....................................................................................79

13

.06.04 

Knife position ....................................................................................................................... 80

13

.06.05 

Front turning point of the thread catcher ............................................................................. 81

13

.06.06 

Manual cutting control ......................................................................................................... 82

13

.08.07 

Control cam (recalibrating) ................................................................................................... 83

13

.07 

Adjusting the loading plate .................................................................................................. 84

13

.07.01 

Basic setting of the loading plate height .............................................................................. 84

13

.07.02 

Loading plate position .......................................................................................................... 85

13

.07.03 

Insertion depth of the loading plate ..................................................................................... 86

13

.08 

Aligning the sewing head .................................................................................................... 87

13

.08.01 

Sewing head height ............................................................................................................. 87

13

.08.02 

Aligning the sewing head laterally ....................................................................................... 88

13

.09 

Aligning the surface plate .................................................................................................... 89

13

.10 

Adjusting the positioning tube ............................................................................................. 90

13

.10.01 

Presetting the positioning tube ............................................................................................ 90

13

.10.02 

Front final position of the positioning tube .......................................................................... 91

13

.10.03 

Height and alignment of the positioning tube ...................................................................... 92

13

.11 

Height of the needles .......................................................................................................... 93

13

.12 

Adjusting the spreader ......................................................................................................... 94

13

.13 

Adjusting the table extension .............................................................................................. 95

13

.14 

Adjusting the loading clamp ................................................................................................. 96

13

.14.01 

Loading clamp height ........................................................................................................... 96

13

.14.02 

Position of the loading clamp ............................................................................................... 97

13

.15 

Adjusting the brushes .......................................................................................................... 98

13

.15.01 

Adjusting the long brushes .................................................................................................. 98

13

.15.02 

Adjusting the short brushes ................................................................................................. 99

13

.16 

Adjusting the knife unit ...................................................................................................... 100

13

.16.01 

Presetting the knife unit .................................................................................................... 100

13

.16.02 

Knife unit height ................................................................................................................. 101

13

.16.03 

Changing the knife ............................................................................................................. 102

13

.17 

Aligning the workholder bar ............................................................................................... 103

Summary of Contents for 3519-5/01

Page 1: ...INSTRUCTION MANUAL 3519 5 01 296 12 19 384 002 Instruction manual engl 12 17 This instruction manual applies to machines from the serial number 2 814 134 and software version 0361 021 onwards...

Page 2: ...r translation of PFAFF instruction manuals including parts thereof is only permitted with our prior agreement and citation of the source PFAFF Industriesysteme und Maschinen GmbH Hans Geiger Str 12 IG...

Page 3: ...5 04 Storage 14 6 Work Symbols 15 7 Operating Controls 16 7 01 Main switch 16 7 02 Push buttons on the machine control unit 16 7 03 Switch for the suction air blower option 17 7 04 Emergency stop push...

Page 4: ...automatic mode 40 10 03 Sewing in manual mode 41 10 04 Error messages 43 11 Input 44 11 01 Overview of the functions in input mode 44 11 02 Creating altering seam programs 46 11 02 01 Creating alteri...

Page 5: ...7 Adjusting the loading plate 84 13 07 01 Basic setting of the loading plate height 84 13 07 02 Loading plate position 85 13 07 03 Insertion depth of the loading plate 86 13 08 Aligning the sewing hea...

Page 6: ...ng parameters 116 13 25 02 List of parameters 117 14 Control 119 14 01 Home position diagnostics pin assignment 119 14 01 01 Power supply A30 119 14 01 02 Basic control unit A20 121 14 01 03 Sewing dr...

Page 7: ...supply by pressing the main switch or pulling out the mains plug when sewing tools are replaced such as the needle presser foot needle plate etc when leaving the workstation and performing maintenance...

Page 8: ...ble 1 04 Special points of attention for the owner operator This instruction manual is a part of the machine and must be made available to the operating personnel at all times The instruction manual m...

Page 9: ...horised persons are located in the machine s hazard zone Any changes occurring on the machine which impair its safety must be reported to the owner operator immediately 1 05 02 Technical staff Technic...

Page 10: ...llow any objects to be placed on the table during the adjustment work The objects could become jammed or be slung away Risk of injury from parts flying around Do not look at the laser beam with or wit...

Page 11: ...gle and double point breast darts on jackets Any usage not approved by the manufacturer is deemed misuse The manufacturer shall assume no liability for damage caused by misuse Proper use also includes...

Page 12: ...hine dimensions Length approx 2 800 mm Width 1 200 1 800 mm Height approx 1400 mm Weight Net weight approx 628 kg Gross weight approx 796 kg Connection data Operating voltage 230 V 10 50 60 Hz Max inp...

Page 13: ...arious plastics The electrical equipment consists of plastics and copper The machine must be disposed of in accordance with the locally valid environmental protection regulations with a specialised co...

Page 14: ...Please ensure that the machines are only transported in a vertical position 5 03 Disposal of the packaging materials The packaging materials of these machines consist of paper cardboard and VCI fleece...

Page 15: ...med or important information in this instruction manual are emphasised by symbols The symbols used have the following meaning Note information Cleaning care Lubrication Maintenance repairs adjustment...

Page 16: ...ig 7 01 1 7 02 Push buttons on the machine control unit Pressing the push button 1 after switching on the power supply via the main switch see chapter 7 01 Main switch switches the machine control uni...

Page 17: ...2 switched the suction air blower off Fig 7 03 1 2 7 04 Emergency stop push button Pressing the emergency stop push button 1 stops the machine immediately in emergency situations The emergency stop p...

Page 18: ...pressing on the respective point on the monitor Pressing the respective function causes its immediate actuation or activation deactivation or another menu will appear e g for entering a value Activate...

Page 19: ...t keys 1 show that the next sewing cycle can be started When the threading aid function is active the infeed table is moved forward and the hook area of the sewing head becomes accessible after pressi...

Page 20: ...et up Suitable electrical and compressed air supply connections must be provided at the erection site see chapter 3 Technical Data The erection site must also have a firm and level subsurface and adeq...

Page 21: ...upport on the infeed table Unscrew the screw 1 Loosen the screw 2 and remove the angle bracket 3 Tighten the screw 2 again Fig 8 02 1 2 3 8 01 03 Removing the sewing machine transit support Unscrew th...

Page 22: ...Set up and Initial Start up 22 8 01 04 Removing the loading clamp transit support Open the cover 1 Unscrew the screws 2 Close the cover 1 again Fig 8 04 1 2 2...

Page 23: ...he stand into the hole on the machine stand and secure it with the enclosed nuts Fig 8 06 8 01 06 Connecting the pedal Insert the connector 1 into the corre sponding bushing on the machine stand Secur...

Page 24: ...mage Arrange for technical staff to check whether the machine may be operated at the existing mains voltage and whether it is connected properly Do not operate the machine if there are any differences...

Page 25: ...blower Carry out a test run see chapter 10 Sewing Switch the machine off Switch off the main switch Description of further functions on the display Input menu This function is used to call up input m...

Page 26: ...ntrol panel only for the control panel BDF T1 Switch the machine on Call up Input mode Call up the service menu Change the display contrast Never reduce the display contrast to such an extent that the...

Page 27: ...ghten the screw 1 Move the machine to the last position prior to the threading or Move the machine to home position 9 Set up Observe and comply with all regulations and information in this instruction...

Page 28: ...ction The workholder bar moves out of the needle area the presser foot is lowered and the sewing start is disengaged Thread the needle thread as shown in Fig 9 02 Please ensure that the needle is thre...

Page 29: ...fills up during sewing If the machine is only run for bobbin winding without sewing a bobbin case must be fitted in the hook Otherwise a jammed thread may damage the hook The tension of the thread on...

Page 30: ...becomes accessible Raise the lever 1 and remove the bobbin case 2 together with the bobbin Insert the filled bobbin in the bobbin case 2 so that the bobbin turns in the direction of the arrow when ta...

Page 31: ...ging the insert for darts Fig 9 05 Screw the pin 1 provided into the threaded hole of the insert 2 Pull out the insert 2 Insert a new insert according to the dart depth Use the blind insert 3 for doub...

Page 32: ...Set up 32 9 06 Adjusting the ironing compensation strip feeder Fig 9 06 Loosen the screw 1 Adjust the ironing compensation strip feeder according to the dart length 1...

Page 33: ...Double point darts Program numbers 300 399 Tapered darts Confirm the selection and leave the selection menu Description of further functions Clear This function sets the value to 0 Arrow keys These f...

Page 34: ...Call up the menu to input the program number Call up the menu to input the group number Select the desired group number Confirm the selection and leave the selection menu Description of further funct...

Page 35: ...he selection menu see chapter 9 08 01 Selecting a program group Call up group programming Compile a program group from the existing seam programs by entering the program numbers on the number block Th...

Page 36: ...uction are shown here on the display depending on the program selection and the machine status The machine normally works in automatic mode but it can be switched to manual mode to set up and test pro...

Page 37: ...the positioning tube Workpieces with a striped or checked patter can be aligned with the aid of the laser beam Do not look at the laser beam with or without optical aids Risk of retinal injuries to th...

Page 38: ...Sewing 38 Double point darts Fig 10 02 0 320 mm 0 320 mm Insertion mark Insertion mark...

Page 39: ...Sewing 39 10 01 02 Inserting the workpiece using the infeed table Double point darts Fig 10 03 0 320 mm 0 320 mm Insertion mark Insertion mark...

Page 40: ...am number see chapter 9 07 Selecting a program number Input menu This function is used to call up input mode see chapter 11 Input Program selection These functions are used to select a program from th...

Page 41: ...sequence Home position This function is used to move the machine to home position 10 03 Sewing in manual mode O O Switch on the machine see chapter 8 03 Switching the machine on off O O Call up manua...

Page 42: ...ng processed is displayed Threading aid function This function activates the threading aid for example see chapter 9 01 Inserting the needle Stacker up down This function is used to move the stacker u...

Page 43: ...or occurs when switching an output the relevant output is displayed with the de sired switching state 0 or I 0 means that the output should be switched off and I means that the output should be switch...

Page 44: ...nt Parameter settings This function is used to call up the menu for changing parameter settings see chapter 13 25 Parameter settings 11 Input Input mode contains the functions for displaying informati...

Page 45: ...nter can be reset using the Clear function Country settings This functions opens a menu to select the language displayed on the control panel Rights of access This function opens a menu to define the...

Page 46: ...m numbers 200 299 Tapered darts L3 L4 program numbers 300 399 Fig 11 01 Outer fabric edge Table edge L1CORR L3 CORR L4 CORR Dart length L1 Waist length L2 Dart depth L3 Waist depth L4 Uncut material f...

Page 47: ...e Single point darts This function is used to call up the entry of single point darts see chapter 11 02 01 Creating altering single point darts Double point darts This function is used to call up the...

Page 48: ...ons Start backtack This function is used to switch the start backtack on or off Starting stitch condensation This function is used to switch the starting stitch condensation on or off Comment This fun...

Page 49: ...her functions Start backtack This function is used to switch the start backtack on or off Starting stitch condensation This function is used to switch the starting stitch condensation on or off Commen...

Page 50: ...unctions Start backtack This function is used to switch the start backtack on or off Starting stitch condensation This function is used to switch the starting stitch condensation on or off Comment Thi...

Page 51: ...p the appropriate function within seam programming The comment is displayed as information about the appropriate seam program in the program selection and program management functions Enter the desire...

Page 52: ...iate function within seam programming The value for the uncut material fold length can also be specified for single point and tapered darts Enter or alter the correction values for dart length L1 dart...

Page 53: ...been entered Description of the functions Esc The input is interrupted and the machine moves back to the initial status of the programming function Discard alterations All program alterations are can...

Page 54: ...s with the corresponding files appear on the display Machine memory C DATA is currently selected SD card is currently inserted The data carrier is selected by touching the appropriate box The content...

Page 55: ...tion with the lock key S Copy This function is used to copy the files selected from the current data carrier to the second data carrier Delete This function is used to delete the selected files MDAT C...

Page 56: ...the so called super user who has a key switch to access all functions and who is authorised to stipulate the rights of access Enter the key switch and switch on the machine Call up input mode Call up...

Page 57: ...ings 6 Parameter group 200 Seam parameters 7 Parameter group 300 Sewing motor positions 8 Parameter group 400 Times 9 Parameter group 500 Counters 10 Parameter group 600 11 Parameter group 700 Sewing...

Page 58: ...Function Symbol Code num ber Standard setting User 1 User 2 User 3 Service 22 Run cold start 23 Configure machine 24 Load software 25 Set control panel contrast 26 Thread trimmer sequence 27 Needle po...

Page 59: ...se basis Disconnect the machine from the electricity mains by shutting off the main switch or removing the mains plug Risk of injury due to accidental machine start up Clean the whole machine at least...

Page 60: ...eedle area the presser foot is lowered and the sewing start is disengaged Press both start keys at the same time see chapter 7 07 Start keys The infeed table moves forward and the hook area of the sew...

Page 61: ...for the maintenance unit has been removed Cleaning the filter Unscrew the water tank 1 and take out the filter 2 Clean the filter 2 with compressed air or isopropyl alcohol order no 95 665 735 91 Scr...

Page 62: ...air pressure on the manometer 1 before every start up The manometer 1 must show a pressure of 6 bar Adjust this value if needed To do this pull up the button 2 and turn it so that the manometer 1 show...

Page 63: ...of machine damage Check the oil level daily add oil through the hole 2 as needed up to the line as a maximum The oil tank 3 serves solely for topping up the oil reservoir 1 and not for displaying the...

Page 64: ...e machine Risk of injury due to accidental machine start up Add a drop of silicone oil through the hole 1 into the trimmer before every start up Only use oil with a density of 0 810 g cm at 21 C We re...

Page 65: ...icating the stacker drive Switch off the machine Risk of injury due to accidental machine start up Clean and then lubricate the track 1 twice a year Only use Isoflex Topas L32 high performance grease...

Page 66: ...ried out The screws and nuts indicated in brackets are fastenings for machine parts which must be loosened before any adjustment and tightened again afterwards Unless otherwise stated the machine must...

Page 67: ...head into home position Open the cover 1 and the tensioning lever on the loading clamp Loosen the screws 2 and push the loading clamp in the direction of the arrow until it stops Raise the frame 3 and...

Page 68: ...the sewing head and the machine stand Move the sewing head to its upright position and push into the machine stand until it stop Close the tensioning lever 5 Fold down the support 4 and pivot the fram...

Page 69: ...used to fix the needle bar in the needle rise position needle bar is positioned 1 8 mm after b d c Turn the handwheel until the needle bar is approximately in the required position Fit the adjustment...

Page 70: ...ed if the needle bar is positioned 1 8 mm after b d c Move the needle bar to a position 1 8 mm after b d c see chapter 13 05 01 Adjustment aid Turn the toothed belt wheel 1 according to the rule and s...

Page 71: ...e hole Loosen the screws 1 2 and 3 Adjust the needle bar frame 4 according to the rule Tighten the screw 2 and gently tighten the screw 3 Use the screw 1 to pull the internal guide pin up to the eye o...

Page 72: ...hould be minimal yet noticeable play between the plastic pinion 3 and the steel wheel 4 This play should be approximately the same for a 360 turn 3 The steel wheel 4 should align with the plastic pini...

Page 73: ...aper strip held over the needle plate cutout after approximately 10 seconds when the machine is running at full speed The setting is only required if the wick is replaced Make sure that the new wick i...

Page 74: ...ye of the needle should be 0 8 mm under the tip of the hook 3 There should be a clearance of 0 5 mm between the lug of the bobbin case position finger 4 and the base of the stop groove Move the needle...

Page 75: ...should have moved approx 1 mm when forming the maximum thread loop while passing the thread around the hook Turn the thread tension 1 screw 2 according to rule 1 Adjust the slack thread regulator 3 sc...

Page 76: ...winder is switched off the friction wheel 5 must not touch the drive wheel 1 3 The bobbin winder should switch off automatically if the fill amount of the bobbin is approx 1 mm away from the edge of...

Page 77: ...the thread trimmer 13 06 01 Pre adjusting the control cam Rule When the needle bar is at t d c the surface 1 of the control cam should be parallel to the bed plate Turn the control cam screws 2 accor...

Page 78: ...xtended the roller of the roller lever 4 should be a distance of 0 1 mm from the highest point of the control cam 5 2 The cylinder 3 should be parallel to the front edge of the bed plate Turn or adjus...

Page 79: ...t the needle midpoint 2 The thread catcher 5 should be horizontal and not touch at any position as it moves Remove the knife 1 screw 2 Move the needle bar to b d c Loosen the stop 3 screws 4 Manually...

Page 80: ...ht edge of the thread catcher see arrow Move the needle bar to b d c Slide the knife 1 under the locking tab and align according to rule 1 Gently tighten the screw 2 Manually adjust the thread catcher...

Page 81: ...5 is in the front turning point the rear edge of the thread catcher cutout should be 1 mm in front of the bobbin case position finger 6 Swivel the roller lever 1 to the lowest point of the control cam...

Page 82: ...ll a double up length of thread and hook it in the thread catcher cutout Carry out the cutting operation manually If the threads are not cut according to the rule align the thread catcher 1 screws 2 t...

Page 83: ...mm between the tip of the thread catcher 6 and the centre of the lug Move the needle bar to b d c Manually press the roller lever 1 onto the control cam 2 and turn the handwheel until there is a clear...

Page 84: ...plate 13 07 01 Basic setting of the loading plate height Rule The loading plate 3 should be centred between the strips 4 and 5 and be parallel to the bars 4 and 5 Turn the screws 1 screws 2 according...

Page 85: ...Rule The loading plate 1 should be parallel to the rail 3 Remove the cover plate of the loading plate 1 Retract the loading plate 1 manually Adjust the loading plate 1 screws 2 according to the rule F...

Page 86: ...needle hole centre when the loading plate is retracted 2 The screws 1 should rest on the stops when the loading plate is extended Screw in the screws 1 nuts 2 until they no longer touch the stops Adj...

Page 87: ...to the service position see chapter 13 04 Sewing head service position Loosen the screws 1 Turn the screws 2 nuts 3 according to the rule making sure that the bars 4 are horizontal Tighten the screws...

Page 88: ...50 mm between the front edge of the spreader 5 and the needle hole centre 2 The sewing head should be at a right angle to the loading plate Adjust the rail 1 screws 2 according to the rules Place the...

Page 89: ...plate 1 should be parallel to the front edge of the loading plate 2 There should be a clearance of 1 mm between the needle plate insert and the surface plate 1 Adjust the surface plate 1 screws 2 unde...

Page 90: ...ositioning tube 13 10 01 Presetting the positioning tube Rule The bracket 1 should be parallel to the bracket 3 when the positioning tube is in the upper position Adjust the bracket 1 screw 2 accordin...

Page 91: ...ront final position of the positioning tube Rule The positioning tube 1 should rest parallel on the loading plate in its front final position Adjust the positioning tube 1 screws 2 according to the ru...

Page 92: ...ge should maintain a distance of 18 9 mm to the upper edge of the loading plate and 2 the corresponding holes on the marking should be centred in relation to the loading plate needles Adjust the stop...

Page 93: ...ween the needle points and the front edge of the loading plate 1 when the needles are extended Remove the cover plate of the loading plate 1 Extend the needles Adjust the needles screws 2 according to...

Page 94: ...ed the spreader 1 should be flush with the front edge of the loading plate 2 When extended the spreader 1 should be recessed by 3 mm Adjust the spreader 1 screws 2 according to rule 1 Turn the yoke he...

Page 95: ...nsion 1 should be flush with the front edge of the loading plate Adjust the table extension 1 screws 2 according to the rule If necessary the clearance between the retracted table extension 1 and the...

Page 96: ...height Rule 1 The claws of the loading clamp should touch the retracted loading plate simultaneously from the top and bottom 2 The claws should be parallel to the loading plate Turn the feed regular p...

Page 97: ...touch the retracted loading plate 6 7 mm behind the front edge 2 The clearance between the left claw edge of the loading clamp and the needle hole centre should be 50 mm Adjust the loading clamp screw...

Page 98: ...hed out properly in doing so the loading plate should retract directly in the middle between the brushes 1 2 The open brushes 1 should have a clearance of approx 10 mm from each other Adjust the brush...

Page 99: ...prox 4 mm to the loading plate when the brushes are open Adjusting the upper brush Turn the screw 1 nut 2 according to rule 1 Turn the screw 3 nut 4 according to rule 2 Adjusting the lower brush Adjus...

Page 100: ...lush with the outer edge of the screw 7 2 Rest the thread catcher on the fold of the material with an average material thickness 3 The highest points of the knife should rest on the material when the...

Page 101: ...Rule The thread catcher should retract in the centre of the open spreader Loosen the screws 1 Adjust the plate 2 screw 3 according to the rule Press against the bar 4 in the direction of the arrow and...

Page 102: ...the screws 3 and remove the toothed belt 4 Pivot the knife unit 5 upwards Replace the knife 6 screw 7 making sure that the largest diameter of the knife 6 does not touch the thread catcher 8 If necess...

Page 103: ...A gap of approx 0 5 mm should be maintained between the rear edge of the workholder bar and the front edge of the presser foot Adjust the angle bracket 1 screws 2 according to rule 1 Position the scr...

Page 104: ...Adjustment 104 13 17 02 Workholder bar stop Rule The lowered workholder bar must rest evenly over its entire length Turn screws 1 nuts 2 on both sides according to the rule Fig 13 37 1 2...

Page 105: ...Adjustment 105 13 18 Setting the pneumatic table pressure Rule The material should not move when the infeed table is extended Turn the piston rod 1 nut 2 according to the rule Fig 13 38 1 2...

Page 106: ...19 Adjusting the pressure controller Rule The pressure controller should switch off the machine at a pressure of 4 5 bar Remove the cover 1 Turn the screw 2 nut 3 according to the rule Fit the cover...

Page 107: ...1 The stacker support should move safely to its rear final position 2 The stacker should move evenly and safely to its top position when loaded Adjust the throttle 1 according to rule 1 Adjust the pre...

Page 108: ...ting the small parts stacker Rule 1 The stacker should be adjusted so that the material is placed cleanly on the depositing table 1 Open the screws 2 Adjust the stop 3 according to the rule Tighten th...

Page 109: ...t 109 13 22 Boot key Fatal danger from electric voltage The boot key 1 in the control box 2 is used to boot up the machine control unit see chapter 13 23 03 Loading updating the operating program Fig...

Page 110: ...input mode Conclude input This function is used to conclude the input and the machine switches to sewing mode CAN nodes This function is used to select the desired CAN node the currently selected CAN...

Page 111: ...ad the machine operating program see chapter 13 23 03 Loading updating the operating program Control panel settings only on machines with the control panel BDF T1 This function is used to call up a me...

Page 112: ...achine and call up input mode Call up the service menu Call up cold start Confirm Perform a cold start Description of further functions Input mode This function is used to change the initial status of...

Page 113: ...ter whether the ironing compensation strip feeder option is or is not attached Vacuum motor This function is used to enter whether the vacuum motor option is or is not attached 13 23 02 Machine config...

Page 114: ...panel when the machine is switched on in order to load the operating program All data in the machine memory is deleted when the operating program is loaded Switch on the machine and press the FORCE U...

Page 115: ...ion is used to conclude the input and the machine switches to sewing mode Sewing motor start This function is used to start the sewing motor at the set speed Sewing motor stop This function is used to...

Page 116: ...r selection as well as changing the values is described below 13 25 01 Selecting and changing parameters Switch on the machine and call up input mode Call up parameter input Select parameters subdivid...

Page 117: ...top in case of a needle thread malfunction 0 1 0 111 Remaining piece count after activating the bobbin thread sensor 0 500 20 112 Continuous run test function 0 1 0 113 Wiper 2 off on left part 0 1 0...

Page 118: ...s 0 1 mm 100 800 0 213 Choice of starting point 0 starting point 1 param 211 1 starting point 2 param 212 0 1 0 214 Correction for last stitch 0 1 mm 10 10 0 3 301 NIS carriage start 80 150 110 302 Co...

Page 119: ...8 V DC F2 500 mA T H5 I O 24 V DC F3 2 5 A T H2 Stepping motor 80 V DC F4 6 3 A T H3 Stepping motor 24V DC F5 500 mA T H4 Plug connection X1 Secondary transformer PIN Signal PIN Signal 3 V1 18 V AC 1...

Page 120: ...V AC 9 POWERF 10 V1 18 V X2 Blower X4 X5 X6 PIN Signal PIN Signal 1 24 V I O 2 GND 24 V X7 SM end phase PIN Signal PIN Signal 1 24 V SM 4 GND 24 V SM 2 80 V SM 5 GND 80 V SM 3 80 V SM 6 GND 80 V SM X...

Page 121: ...121 Control 14 01 02 Basic control unit A20 PC 104 floppy Flat cable floppy Supply floppy Plug connection X103 COM1 X101 COM2 PIN Signal PIN Signal 1 Vterm1 6 2 RxD 7 RTS 3 TxD 8 CTS 4 9 Vterm2 5 GND...

Page 122: ...14 Inp2 8 Inp1 15 Inp1 X208 CAN bus PIN Signal PIN Signal 1 P8HA 6 2 P8HA 7 3 DoRi 8 DoRi 4 GND 9 GND 5 X400 Main drive PIN Signal PIN Signal 1 Screening 14 A_A 2 TxD_A 15 A_B 3 RxD_A 16 B_A 4 TxD_B...

Page 123: ...s and fuses are not provided Please refer to chapter 14 02 04 Sewing drive errors when error messages appear on the machine display Plug connection X2 Position sensor PIN Signal PIN Signal 1 KA 6 2 KB...

Page 124: ...refer to chapter 14 02 05 Stepping motor drive errors for the LED status indicators Plug connection X5 Bootstrap PIN Signal PIN Signal 1 GND 2 BOOTSTRAP 3 RESIN 4 n c 5 TxD 6 RxD 7 12 Vin 8 Vpp proce...

Page 125: ...UT16 33 GND 16 OUT15 34 GND 17 18 X2 X3 X4 Control of motor 1 to 3 PIN Signal PIN Signal 1 Pulse 9 Pulse 2 Direction 10 Direction 3 Gate enable 11 Gate enable 4 Current control 12 Current control 5 n...

Page 126: ...7 IN5 25 GND 43 24 V 8 IN6 26 GND 44 24 V 9 IN7 27 GND 45 24 V 10 IN8 28 GND 46 24 V 11 IN9 29 GND 47 24 V 12 IN10 30 GND 48 24 V 13 IN11 31 GND 49 24 V 14 IN12 32 GND 50 24 V 15 IN13 33 GND 51 24 V...

Page 127: ...OLD START CARRIED OUT New operating software COLD START CARRIED OUT Cold start ERROR 101 C167 error ERROR 102 Node no status CAN error status Bit1 node inactive Bit 8 short circuit ERROR 103 End phase...

Page 128: ...ROR 310 File not on source ERROR 311 Source read error file cannot be opened ERROR 312 Target write error file cannot be opened ERROR 313 Source read error ERROR 314 Target write error ERROR 315 File...

Page 129: ...error short circuit bit6 bit5 bit4 Receive status wait for input object bit3 Transmit status send output object bit2 Transmit status bit1 Node time out bit0 Node active 14 02 03 Stitch generation Disp...

Page 130: ...g to t d c after power on not permitted 3Eh 62 SYMA not detected 3Fh 63 Target position 3 incr away from the counting position 40h 4Fh 50h 80 Mains monitor failure of 2 mains halfwaves 51h 81 Power el...

Page 131: ...on The error message is indicated by LEDs on the stepping motor control unit LED Description H 9 red Excessive end phase temperature H 15 red End phase ready H 7 red 80 V supply 88 V H 8 red 80 V supp...

Page 132: ...T11 Y11 Clamp feed unit to the left Valve OUT12 Y12 Stacker table up Valve OUT13 Y13 Needle thread tension closed Valve OUT14 Y14 Wiper 3 off Valve OUT15 Y15 Wiper 3 on upwards Valve OUT16 Y24 Vacuum...

Page 133: ...compensation strip option Valve OUT12 Y42 Slide up ironing compensation strip option Valve OUT13 Y43 Air blast ironing compensation strip option Valve OUT14 H13_14 Lamp double start keys Lamps OUT15 l...

Page 134: ...31U2 Positioning tube cylinder 1 forwards horizontal Impulse valve OUT11 Y32U1 Positioning tube cylinder 2 back horizontal Impulse valve OUT12 Y32U2 Positioning tube cylinder 2 forwards horizontal Imp...

Page 135: ...3 Positioning tube in the middle vertical S4 Infeed table back S5 Infeed table forwards S6 Infeed table special position S7 Positioning tube back S8 Positioning tube forwards S9 Positioning tube in th...

Page 136: ...e pneumatic diagram is drawn in the machine s home position The power air and electricity is connected The components are in a fixed state CAN node 1 Page 1 of 3 Thread trimming Air blast infeed table...

Page 137: ...137 Pneumatic Circuit Diagram Version 14 06 06 91 744 699 95 Part 2 CAN node 1 Page 2 of 3 Material clamp up Material clamp down Clamp coupling Clamp feed unit Stacker table...

Page 138: ...138 CAN node 1 Page 3 of 3 Needle thread tension Wiper 3 on off Wiper 3 up down Vacuum reduction 91 744 699 95 Part 3 Version 14 06 06 Pneumatic Circuit Diagram...

Page 139: ...eumatic Circuit Diagram Version 14 06 06 91 744 699 95 Part 4 CAN node 2 Page 1 of 2 Wiper 2 Wiper 1 Workholder bar intermediate position Material take over 1 long Material take over 2 short Thread ca...

Page 140: ...140 CAN node 2 Page 2 of 2 Thread catcher arm Turn up limit Cutter Slide forwards Slide up Air blast Option ironing compensation strip 91 744 699 95 Part 5 Version 14 06 06 Pneumatic Circuit Diagram...

Page 141: ...f 2 Positioning tube lift 1 up and down vertical Positioning tube lift 2 up and down vertical Infeed table lift 1 retracted extended Infeed table lift 2 end position and spe cial position Positioning...

Page 142: ...142 CAN node 3 Page 2 of 2 Turn up at back Brushes for sewing head Infeed table extension on Spreader forwards Needles forwards 91 744 699 95 Part 7 Version 14 06 06 Pneumatic Circuit Diagram...

Page 143: ...sition B52 A10 CAN1 E52 Needle thread malfunction optics B53 A10 CAN1 E53 Bobbin thread malfunction optics B54 A10 CAN1 E54 Material in clamp photo cell B18 A11 CAN2 E18 Material take over 1 open B19...

Page 144: ...CAN2 Slide forwards option ironing compensation strip E55 A11 CAN2 Material take over retracted E56 A11 CAN2 Material take over closed E57 A11 CAN2 Compressed air is okay E58 A11 CAN2 Vacuum foot swit...

Page 145: ...CAN2 M1 Sewing motor M2 Stepping motor X axis M3 Stepping motor Y axis M4 Stepping motor B axis option M5 Trimmer motor M6 Vacuum motor option Q1 Main switch R1 Pull up photo cell B54 R2 Pull up photo...

Page 146: ...X5 Bootstrap A40 X6 Power supply 24V and 80V A40 X7 Axis 1 motor SMY M2 40 X8 Axis 2 motor SMX M3 A40 X9 Axis 3 motor SMB M4 option A40 X10 Carriage monitoring XWI AKZ4 Main terminal strip 400V AC an...

Page 147: ...roning compensation strip X142 Y42 A11 CAN2 Slide up option ironing compensation strip X143 Y43 A11 CAN2 Air blast option ironing compensation strip X151 Y27U1 A12 CAN3 Positioning tube cylinder 1 dow...

Page 148: ...CAN2 Slide up option ironing compensation strip Y43 A11 CAN2 Air blast option ironing compensation strip Y27U1 A12 CAN3 Positioning tube cylinder 1 down vertical Y27U2 A12 CAN3 Positioning tube cylin...

Page 149: ...r BS3 11 Netzteil PE X31 N L 24V 5A CAN 1 U Faden W chter Netz 3P 230V Netzteil CAN Ein Ausg BS3 10A F8 SSR SM B PE M2 M3 M4 M1 M5 M6 1 6A F W L1 L2 1 3 6 T3 T2 T1 L1 L2 L3 X30 F10 10A XW3 XW4 XW1 XW2...

Page 150: ...230V Power supply Power supply Power supply Power supply Sewing motor Trimmer motor Vacuum motor Inputs and outputs Inp outp MAINS ON Sewing lamp Needle thread monitor Bobbin thread monitor ON Suppre...

Page 151: ...erview Mains 3P 400V Power supply Power supply Power supply Sewing motor Trimmer motor Laser position ing light Vacuum motor MAINS ON Sewing lamp ON Suppressor EMERGENCY OFF SM end phase Power supply...

Page 152: ...Part 4 Power supply Mains Cycle signal Serial interface RS 422 Sewing motor control Needle thread monitor evaluation Bobbin thread moni tor evaluation Needle thread malfunction Bobbin thread malfuncti...

Page 153: ...ection Direction Ready Ready Ready Ready Ready Ready Gate enable Gate enable Gate enable Pulse Pulse Pulse Current control Current control Current control Direction Direction Direction Gate enable Gat...

Page 154: ...154 Circuit Diagram Overview Version 07 02 12 91 191 499 95 Part 6 Photo cell Bobbin thread Needle thread A10 CAN1 external location Vamp 6...

Page 155: ...155 91 191 499 95 Part 7 Version 07 02 12 Circuit Diagram Overview Start 2 Start 1 Air okay...

Page 156: ...156 Circuit Diagram Overview Version 07 02 12 91 191 499 95 Part 8 A12 CAN3...

Page 157: ...157 91 191 499 95 Part 9 BDF P1 Version 07 02 12 Circuit Diagram Overview RS232 interface...

Page 158: ...hinen GmbH is an authorized licensee of the PFAFF trademark PFAFF Industriesysteme und Maschinen GmbH Hans Geiger Str 12 IG Nord D 67661 Kaiserslautern Tel 49 6301 3205 0 Fax 49 6301 3205 1386 E mail...

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