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Content

RCS Climbing Device and Hydraulics

Assembly Instructions

Introduction

 

Key 

3

 

Warning Signs 

4

 

Intended Use 

5

 

Standard Assembly 

6

 

Technical Data 

7

 

Target Groups 

8

 

Safety Instructions 

10

Part A Overview

A1 

Climbing Device RCS 50 

13

A2 

Hydraulic Twin Hose RCS 

14

A3 

Hydraulic Pump RCS 

15

A4 

Climbing Shoe RCS 

17

A5 

Climbing Device in Use 

18

Part B Transportation and Storage

B1 

Measures 

19

B2 

Packaging 

20

Part C Maintenance

C1 

Initial Commissioning 

21

C2 

Commissioning 

22

C3 

Maintenance and Repairs 

24

Part D Operations

D1 

Preparations 

28

D2 

Installing the Climbing Device 

29

D3 

Self-Climbing Procedure 

36

D4 

Dismantling the Climbing Device 

46

D5 

Remedial Measures for Malfunctions 

47

Part E Connection and Circuit Diagrams

E1 

Hydraulic Connection Diagram 

54

E2 

Hydraulic Circuit Diagram 

55

E3 

Electrical Power Supply Diagram 

57

 

Maintenance Chart 

58

 

Components / Spare Parts 

60

Part F Appendix

 

Installation Declaration 

64

Summary of Contents for RCS 50

Page 1: ...sembly Commissioning and Maintenance Spare Parts and Circuit Diagrams Assembly Instructions Issue 03 2019 Climbing Device RCS 50 PERI Item No 109765 S N 109 063 575 Hydraulic Pump RCS 4 x 190 bar 380...

Page 2: ...specified in the illustrations Conventions Instructions are numbered with 1 2 3 The result of an instruction is shown by Position numbers are clearly provided for the individual compo nents and are gi...

Page 3: ...tion and Storage B1 Measures 19 B2 Packaging 20 Part C Maintenance C1 Initial Commissioning 21 C2 Commissioning 22 C3 Maintenance and Repairs 24 Part D Operations D1 Preparations 28 D2 Installing the...

Page 4: ...d ous situation which if not avoided could result in death or serious injury Warning This sign indicates a hazardous situation which if not avoided could result in death or serious injury Caution This...

Page 5: ...y be used The use of other products and spare parts represents a misapplication with associated safety risks Changes to PERI components are not permitted and represent a misapplication with associated...

Page 6: ...imbing bolt After this the claw engages this climbing bolt Applications With the help of the Climbing Hydraulics RCS climbing units can be moved vertically without using a crane Standard supporting st...

Page 7: ...use on con struction sites In order to ensure cost effective techni cal and safe use over a long period it is important to take a value preserving approach Use in a way not intended or deviating from...

Page 8: ...safety and health plan coordinates the protective measures for the contractor and site personnel so that they do not endanger each other monitors compliance with the protective measures Valid in Germa...

Page 9: ...modify or dismantle the PERI product Naming of the preventive measures to be taken to avoid the risk of persons and objects falling The safety precautions to be taken in the event of changing weather...

Page 10: ...etter understanding detailed illustrations are partly incomplete Some safety installations which have possibly not been shown in these detailed descriptions must nevertheless still be available Storag...

Page 11: ...to be kept clean and tidy Avoid installing working areas and access points in areas of risk Make sure the Hydraulic Pump is positioned on a level and sufficiently load bearing surface Assembly Mandato...

Page 12: ...vent them from falling to the ground Concrete residue and other dirt deposits are to be removed Avoid positioning working areas and access points in areas of risk If this is not possible due to work p...

Page 13: ...couplers from colliding with the platforms or other parts of the climbing protection panel when climbing it is possible to arrange the couplings vertically using angle pieces Contact PERI Fig 1 Climbi...

Page 14: ...Fig 4 Measuring connection 1 7 Fig 5 Hydraulic Twin Hose A1 Climbing Device RCS 50 A2 Hydraulic Twin Hose RCS 2 1 Hydraulic Twin Hose RCS 10 m Item no 110069 SK050 723A 2 2 Hydraulic Twin Hose RCS 20...

Page 15: ...N 964 020 CSA only for use in Canada 3 1 Operating lever 3 2 Motor protection plug CEE 3 3 Electricity socket with phase inverter 3 11 Measuring connection for pressure check only through PERI personn...

Page 16: ...uick coupler nipple 3 10 Rotary field control lamp 4 1 Adapter Cable RCS accessory for supply line with CEE socket Operational voltage 380 400 V 16A 50 Hz 4 2 Plug Socket RCS black accessory for assem...

Page 17: ...ng Shoe RCS Item no 109468 5 1 Climbing pawl 5 2 Folding runner 5 3 Securing pins 5 4 Pawl lock 5 5 Hinged bail 5 6 Locking spring 5 7 Locating pin for climbing device Fig 13 Climbing Shoe RCS open an...

Page 18: ...cer in the climbing rail 1 Climbing Device RCS 50 5 Climbing Shoe RCS 6 Wall Shoe RCS For use with the Climbing Protection Panel RCS P with Slab Shoe RCS 9 Climbing Rail RCS 9 1 Climbing Bolt spacer i...

Page 19: ...o the construction site Clean dirt off climbing device and Hydraulic Pump and dry Fit bushing and nipples of all quick couplers with protection caps or couple together Transport hydraulic hoses rolled...

Page 20: ...to bushing and nipples of all quick couplers Place hydraulic cylinder in the desig nated transport crate Store the hydraulic hoses rolled up Do not store Hydraulic Pump in a horizontal position as the...

Page 21: ...carried out by qualified personnel see C2 2 Check the rotary field on the rotary field display see D3 1 If the control lamp changes to red change rotary field direction with the integrated phase inver...

Page 22: ...ilter and if necessary clean or replace Carefully vent the system during initial commissioning or after intermediate storage see D5 2 Check the functionality of the hand valve and hydraulic cylinder C...

Page 23: ...Drain condensation water from the hydraulic tank Check hydraulic oil after a long stand still period for usability and change if necessary All recommended measures for the initial commissioning also a...

Page 24: ...essary see C3 5 Replace hydraulic oil see C3 4 before use on next jobsite minimum 1x yearly Replace hoses if damaged before use on next jobsite minimum 1x yearly Replace sealings with oil leakage Chec...

Page 25: ...il temperature and oil level The operating temperature of the hydraulic oil increases with an in crease in the outside temperature Switch off the hydraulic pump if the oil temperature goes over 70 C D...

Page 26: ...ructions for the safe handling of hydraulic oil are included in the safety data sheet of the oil selected for use Avoid body contact and contact with the structure Information on cleaning and correct...

Page 27: ...the head piece Fig 24 Make sure that the hydraulic oil tank remains free of any dirt and impurities 1 Drain contaminated oil from the lower part of the housing 3 13 and dispose of correctly 2 Clean f...

Page 28: ...system in order to reach the required start viscosity Listen out for any pump noises after starting up Check components and connections for signs of leakage D1 2 Preparations on the self climbing sys...

Page 29: ...p for the climbing procedure on the building slab Arrange the hoses so that they are not caught up or crushed in the climbing unit or the building during the climbing procedure In the area of the plat...

Page 30: ...n of the hydraulic pump with RCS C CL For the climbing procedure place the hydraulic pump on the intermediate platform of the stationary climbing unit The hydraulic pump is climbed at the same time In...

Page 31: ...positioned so that there is no risk of crushing when extending Fig 28 Hydraulic diagram for special climbing units with 3 brackets Intermediate platform Cylinder 1 Cylinder 2 Cylinder 3 Cylinder 4 Hos...

Page 32: ...ot be mixed up D2 Installing the Climbing Device Fig 30 Quick coupler connections Fig 29 Quick couplers on the pump The quick couplers consist of 2 3 Bushing with retaining ring Item no 110822 2 4 Nip...

Page 33: ...mbing device 1 Place the climbing device 1 on the locating pin of the climbing shoe 5C 2 Position the claw 1 1 within the climbing rails 9 Is the locking lever 1 6 fully engaged on the cylinder base A...

Page 34: ...t take place via the top climbing shoe Shorter intermediate strokes may possibly be required 2 Installing the climbing device Place the climbing device on the locating pin of the climbing shoe 5C Posi...

Page 35: ...e climbing rail Is the locking lever 1 6 fully engaged on the cylinder base Are the claws 1 1 fully engaged under the climbing bolts Are the hydraulic hoses arranged so that they do not get tangled du...

Page 36: ...ction switch and electric motor Protective motor switch 3 2 Switch 3 3 Electricity socket with phase inverter 3 10 Rotary field control lamp If the rotary field display 3 10 is red turn the phase inve...

Page 37: ...e toggle on the protective motor switch 3 2 to the right Hydraulic pump is switched on 2 Extend the climbing device Push hand valve 3 1 upwards Cylinder extends Part D Operations D3 Self Climbing Proc...

Page 38: ...bing Shoe 5 on which the climbing device is placed see D3 7 Extend the pistons of all the hydraulic cylinders up to the first climbing bolt 9 1 Load is carried by the claw on the piston 1 1 Are all cl...

Page 39: ...limbing bolts 9 1 hydraulic cylinder tips backwards Retract piston until claw on the piston engages under the climbing bolts Are all claws engaged on the climbing bolts Fig 44 Retracting the climbing...

Page 40: ...ng at the height of the working platform Top climbing shoe 5A is activated see D3 7 Both folding runners are closed see D3 6 Middle climbing shoe 5B on which the climbing device is placed is deactivat...

Page 41: ...3 3 Inserting into the Climbing Shoe with RCS CL After reaching the next climbing shoe 5A or 5B insert the Climbing Rail Extension 125 For an overview of the climbing shoe see Fig 35 In the event of a...

Page 42: ...n see D3 6 Middle climbing shoe 5B is activated see D3 7 After reaching the top climbing shoe Stop stroke Close the folding runner 5 2 of the top Climbing Shoe 5A see D3 6 Continue stroke Using the Gu...

Page 43: ...D3 7 Interrupt the last stroke after load change and deactivate the pawls of the other climbing shoes see D3 8 Put down climbing unit on the climbing pawls 5 1 of the activated shoes Fig 51 After the...

Page 44: ...ure with the other folding runner Risk of collapse Do not open the climbing shoe under load or during the climbing procedure Risk of crushing Do not touch if the load is moving Are both securing pins...

Page 45: ...inged bail 5 5 on the pawl lock 5 4 and then let go of the pawl lock The hinged bail 5 5 is then clamped and blocks the climbing pawl The climbing pawl is locked and non operational Is the hinged bail...

Page 46: ...oupler nipple Item no 110823 2 5 Retaining ring D4 2 Dismantling the climbing device 1 Before dismantling completely retract the cylinder 2 Release the hydraulic hoses from the climbing devices with t...

Page 47: ...tion deviation Carry out a reference run see D5 3 Leakage between pump and cylinder Retract all cylinders in order to lower the climbing unit on the climbing pawls Identify leakage point and seal repl...

Page 48: ...if necessary Pawl does not engage in the shoe Climbing pawl blocked Remove blockage Pawl moves sluggishly or is dirty Clean the moving parts functionality test Spring in climbing shoe is broken Relea...

Page 49: ...ther end to the cylinder 3 Place cylinder in an upright position 4 Completely extend the cylinder in order to displace the air pockets on the rod side 5 Uncouple the cylinder and create a short circui...

Page 50: ...etract the cylinder several times in order to check for leakage and the synchronisation In the process run at maximum pressure for a longer time in the end positions D5 3 Carrying out a reference run...

Page 51: ...xt climbing shoe This deviation can be corrected even if the pistons have not been completely extended 1 Decouple the inflow and outflow of Cylinder 2 is extended further 2 Connect the hoses with one...

Page 52: ...g shoe After completing the climbing proce dure replace the climbing shoe or have repair work carried out by PERI Risk of crushing Do not touch if the load is moving Procedure 1 Completely extend the...

Page 53: ...climbing de vice 1 by hand into the climbing rail 9 This procedure is necessary in order to replace the cylinder Procedure 1 Retract piston until the claw 1 1 is guided around the climbing bolts 9 1...

Page 54: ...mp Fig 63 Standard hose arrangement Fig 64 Diagram for activating the hose connection of a cylinder Cylinder 1 Cylinder 1 Cylinder 3 Cylinder 2 Cylinder 4 Hose 20 m Hose 20 m Hose 10 m Hose 10 m Climb...

Page 55: ...6 7 l min 190 10 bar 190 10 bar M M 964 020 109 063 575 SK050723A SK050724A 4 3 1 2 RCS Climbing Device and Hydraulics Assembly Instructions Part E Connection and Circuit Diagrams E2 Hydraulic Circuit...

Page 56: ...ice and Hydraulics Assembly Instructions Part E Connection and Circuit Diagrams E2 Hydraulic Circuit Diagram Hydraulic circuit diagram Climbing Device RCS 50 Item no 109765 109 063G Fig 66 Hydraulic c...

Page 57: ...ons Part E Connection and Circuit Diagrams E3 Electrical Power Supply Diagram Fig 67 Electrical power supply diagram Connection on an out of operation motor is carried out by qualified personnel only...

Page 58: ...58 RCS Climbing Device and Hydraulics Assembly Instructions Maintenance Chart Maintenance location Name Signature Comments Date...

Page 59: ...59 RCS Climbing Device and Hydraulics Assembly Instructions...

Page 60: ...190 bar 380 460 V Hydraulic Pump to drive the Climbing Device RCS 50 Accessories Hydraulic Fluid HV LP46 20 L 114243 109 00 Hydraulic Pump RCS 4 x 190 bar 460 V CSA Hydraulic Pump to drive the Climbin...

Page 61: ...for PERI Hydraulic Pumps 110069 110070 110280 9 000 16 000 0 500 Hydraulic Twin Hose RCS Hydraulic Twin Hose RCS 10 m Hydraulic Twin Hose RCS 20 m For connecting the Hydraulic Pump RCS to the Climbin...

Page 62: ...n Ended Wrench SW 19 x 24 1 x 051778 Double Open Ended Wrench SW 24 x 27 1 x 115589 Double Open Ended Wrench SW 27 x 32 1 x 057278 Pin Spanner Set 8 piece 1 x 115585 Hex Pin Spanner SW 12 1 x 057279 H...

Page 63: ...18 294 4x Weight kg Item no 115147 0 750 110822 110823 0 297 0 171 Quick Coupler Bushing RCS Quick Coupler Nipple RCS 115396 0 720 Fitting Set PS short RCS SK080 709A Replacement Fitting Set for Item...

Page 64: ...n Maschine Es wird ausdr cklich erkl rt dass die unvollst ndige Maschine allen einschl gigen Bestimmungen der folgenden EG Richtlinien bzw Verordnungen entspricht Ver ffentlicht in L 189 164 vom 27 06...

Page 65: ...in Betrieb genommen werden wenn gegebenenfalls festgestellt wurde dass die Maschine in die die unvollst ndige Maschine eingebaut werden soll den Bestimmungen dieser Richtlinie entspricht Head of R D F...

Page 66: ...VII Part B It is expressly declared that the partly completed machinery complies with all relevant provisions of the following EC Directive or Directives Directive 2014 68 EU of the European Parliame...

Page 67: ...st not be put into service until it has been established where appropriate that the machinery into which the partly completed machinery is to be incorporated complies with the provisions of this Direc...

Page 68: ...68 RCS Kletterwerk und Hydraulik Montageanleitung...

Page 69: ...69 RCS Kletterwerk und Hydraulik Montageanleitung...

Page 70: ...peri com EN en 05 2019 0 5ma 794510 PERI GmbH System Independent Accessories Column Formwork Wall Formwork Slab Formwork Climbing System Bridge Formwork Tunnel Formwork Shoring Systems Construction Sc...

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