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Model 1011

 

Installation and Operation Manual

3

Par

t No

. 51

2083  Dra

wing No

. 1

29-0205a  03/09

Identifying Your System

This enclosure protection system is offered in various styles. 

For proper installation and operation, examine the system 

model number nameplate to identify the system style, area 

classification, and type, as noted below.

General Information

System Specifications

System dimensions: 

See Page 8

Shipping weight ( lbs.): 

7

Operating temperature range: 

-20° F - 120° F

Supply pressure range: 

* 5 - 120 psi max.

Supply requirements: 

Clean air or inert gas

Safe pressure (CI/CII): 

0.25" / 1.0"

Safe pressure flowrate: 

** 0.1-3.5 SCFH

System supply fitting: 

1/4" tube fitting

Enclosure supply fitting: 

1/4" tube fitting

Enclosure reference fitting: 

1/4" tube fitting

*  With enclosure protection vent - 120 psi maximum

Without  enclosure protection ven - 5 psi maximum
In order to comply with the NFPA 496 standard requiring 

protection against over pressurization of the protected 

enclosure, the installer must install one of the following items 

in addition to the enclosure protection system.
a)  Install an  enclosure protection venon the protected

enclosure.

b)  Install a tamperproof regulator upstream of the enclosure

protection system's system supply inlet to pre-regulate 

protective gas supply to 5 psi max.

In addition, for small, tightly sealed enclosures, or to 

compensate for a fluctuating protective gas supply, it may 

be necessary to pre-regulate the protective gas supply to a 

constant 5 psi regardless of whether an  enclosure protection 

ven is installed. This will reduce the amount of "drifting" 

that can normally occur when maintaining a "Safe" pressure 

inside a protected enclosure. The pre-regulation can be 

accomplished by installing a TR-10G tamperproof regulator 

accessories or equivalent.

** Enclosure integrity determines actual flow rate

Material Specifications

Regulator body: 

Zinc w/ enamel finish, brass

Regulator handle: 

Polycarbonate

Enclosure pressure gauge: 

Alum. w/ enamel finish

Tube fittings: 

316 SS Forged body

Tubing: 

316 SS 1/4" .035 welded

System nameplates: 

Silkscreen & Lexan

®

Fastener hardware: 

Aluminum & stainless steel

Mounting plate & bracket: 

Anodized aluminum

Enclosure warning nameplate: 

Silkscreened SS

Lexan

®

 is a registered trademark of the General Electric Corporation

Recommended Spare Parts

Qty  Description 

Part # (supercedes)

Enclosure pressure indicator-CI 

510023 (001000)

Enclosure pressure indicator-CII 

513235 (001027)

Enclosure pressure control regulator 

513315 (002000)

Installation & operation manual 

129-0205

Enclosure warning nameplate-CI 

513008 (EWN-1)

Enclosure warning nameplate-CII 

513009 (EWN-2)

Please call and reference part number above for current spare 

parts pricing. Immediate pricing is available to all confirmed 

customers. 

Installation Tools & Testing Equipment

1/2" chuck drill
Complete set of drill bits
1/2" conduit knockout punch or 0.875" hole saw
Complete set of tubing, conduit bending, instrument fitting and 

electrical craftsman hand tools
0 - 250 scfh flowmeter (connected upstream of the protection 

system to determine air consumption and flow during set-up 

procedure)

1011  -  CI  -  Z  -  UH - ##

Series Model Number
Area Classificatio

CI   - Class I Area

CII  - Class II Area

System Type

Z   - Div. 2 to Nonhazardous

Mounting Configuratio

UM - universal mount 

external surface

FM  - frame mount    external frame or rack

PM  - panel mount   enclosure surface cutout

## - Additional factory installed accessories

FM & PM confi uration mounting plates include four (4) 

1/4" mounting holes at each corner, on 5/16" centers.

Confidential according to ISO 16016

sheet

respons.

approved
norm

3 of 5

scale: 1:1

Labels and Mounting Plate
for MODEL 1011-CII Type Z

date: 2004-MAR-11

Only valid as long as released in EDM or with a valid production documentation!

Twinsburg

125-0916

change notice.

Dieses Dokument enthält sicherheitsrelevante Angaben. Es darf nicht ohne Absprache mit dem Normenfachmann geändert werden!

This document contains safety-relevant information. It must not be altered without the authorization of the norm expert!

TECHNICAL INFORMATION:

PLATE MATERIAL:

LABEL MATERIAL:

LABEL COLOR:

NOTE:

0.12” ALUMINUM

N/A

WHITE BACKGROUND WITH BLACK COPY AND BORDER

FULL INFORMATION PERTAINING TO PRINT FONTS,

DIMENSIONS AND COLOR SCHEMES ARE CONTAINED IN
THIS COREL DRAW (.CDR) FILENAME UNDER DRAWING
NUMBER 125-0916

US.JMB

US.SSJ

US.WDB

SCALE = 1X

All dimensions are in inches.

All outside corners R=0.1

Tolerances: 2-place dec. +/- .01

1.00

2.50

10 CUBIC FEET MAXIMUM ENCLOSURE VOLUME

CLASS II, DIVISION 2, GROUPS F & G TO NONHAZARDOUS

10 CUBIC FEET MAXIMUM ENCLOSURE VOLUME

CLASS II, DIVISION 2, GROUPS F & G TO NONHAZARDOUS

Model 1011 CII Type Z

Model 1011 CII Type Z

PURGE CONTROL FOR USE

IN HAZARDOUS LOCATIONS

PURGE CONTROL FOR USE

IN HAZARDOUS LOCATIONS

CLASSIFIED BY UNDERWRITERS LABORATORIES INC.® IN ACCORDANCE

WITH THE NATIONAL FIRE PROTECTION ASSOCIATION STANDARD FOR

PURGED AND PRESSURIZED ENCLOSURES FOR ELECTRICAL EQUIPMENT

NFPA 496-1996

4S11

CLASSIFIED BY UNDERWRITERS LABORATORIES INC.® IN ACCORDANCE

WITH THE NATIONAL FIRE PROTECTION ASSOCIATION STANDARD FOR

PURGED AND PRESSURIZED ENCLOSURES FOR ELECTRICAL EQUIPMENT

NFPA 496-1996

4S11

C

LA

SSIFIE

D

®

C

LA

SSIFIE

D

®

SCALE = 2X

Released EDM checkout 2008-AUG-21

Summary of Contents for 1011 Series

Page 1: ...MODEL 1011 TYPE Z PURGE PRESSURIZATION SYSTEM PROCESS AUTOMATION INSTALLATION AND OPERATION MANUAL...

Page 2: ...ive heat utilize combustible gas or expose arcing contacts to the hazardous atmosphere in Type 4 or 12 enclosures in the place of explosion proof Type 7 enclosures Other purposes include heat moisture...

Page 3: ...closure pressure control regulator 513315 002000 1 Installation operation manual 129 0205 1 Enclosure warning nameplate CI 513008 EWN 1 1 Enclosure warning nameplate CII 513009 EWN 2 Please call and r...

Page 4: ...erials such as materials designed to meet or exceed ANSI UL94 ratings of 94 V 0 or 94 5V Adjacent Enclosures 1 Adjacent enclosures must be protected by one of the following means a purged or pressuriz...

Page 5: ...verview PROTECTIVE GAS SUPPLY SYSTEM SUPPLY TUBING ELECTRICAL ALARM WIRING CONDUIT SEAL SERVICE VALVE SYSTEM SUPPLY FITTING ENCLOSURE PROTECTION SYSTEM SYSTEM MOUNTING BOLT ENCLOSURE SUPPLY TUBING ENC...

Page 6: ...ure protection system the enclosures must be connected in series from the smallest to the largest to ensure adequate protective gas flow PROTECTED ENCLOSURE C B ENCLOSURE PROTECTION VENT Optional E SU...

Page 7: ...nded surface 4 Check for obstructions hindering bolt fastening drill and ream the mounting holes before mounting the system 5 Secure the system to the enclosure or other mounting surface using the fas...

Page 8: ...8 8 25 8 8 25 8 8 Panel Cutout 7 Panel Cutout 7 3 25 1 25 6875 7 3125 8 875 2 4375 25 O D TYP 2 System Mounting Plate 8 25 8 1011 LH Left hand configuration 1011 RH Right hand configuration 1011 TM To...

Page 9: ...inent position on or near all enclosure accesses doors and covers One 1 EWN is provided with each system located in the manila envelope taped to the mounting flange of the system Additional EWNs are a...

Page 10: ...LOSURE CONNECTION FITTING Pneumatic Connection Requirements ALL FITTINGS MAY BE CUSTOMER OR FACTORY FURNISHED 1 For system supply one 1 SC 4 1 4 male straight connector or one 1 NC 4 1 4 male elbow co...

Page 11: ...tting manufacturer s specifications Secure tubing to appropriate structural supports as required Tubing PM Configurations Enclosure bulkhead fittings 1 Select the fittings required to install the syst...

Page 12: ...ce Supply Enclosure reference bulkhead fitting Enclosure supply bulkhead fitting Enclosure pressure gauge Enclosure reference inlet Venturi orifice Mounting bracket System supply inlet Enclosure press...

Page 13: ...larm and the enclosure IMPORTANT NOTE NFPA 496 requires the use of an alarm or an indicator to detect the loss of safe enclosure pressure In addition the NFPA 496 requires that if an indicator alone i...

Page 14: ...rators withhold power to the enclosure while inducing Class I exchange for at least five 5 minutes Normal exchange time calculations should be doubled if large obstructions block inert gas flow The st...

Page 15: ...f protected equipment power 6 Excessively hot equipment must be isolated in a separate protected enclosure unless the enclosure is marked with a warning which indicates a required cool down time perio...

Page 16: ...drifts up or down from the safe pressure setting Application involves a small tightly sealed enclosure and or a fluctuating protective gas supply Pre regulate the protective gas supply upstream of the...

Page 17: ...MITED WARRANTY SET FORTH HEREIN IS THE ONLY WARRANTY MADE BY P F WITH RESPECT TO THE PRODUCTS IT IS EXPRESSLY AGREED AND UNDERSTOOD THAT P F MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTI...

Page 18: ...properly then carefully readjust system according to the set up procedure and operating sequence on pages 14 and 15 Replace or tighten stem packing nut as required to prohibit stem packing leakage Ca...

Page 19: ..._________________________________________________________ Notes _ _______________________________________________________________________________________________ ______________________________________...

Page 20: ...ost demanding needs of industry Resulting from our world wide presence and our high flexibility in production and customer service we are able to offer complete individual solutions wherever and whene...

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