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Model 1011

 

Installation and Operation Manual

15

Par

t No

. 51

2083  Dra

wing No

. 1

29-0205a  03/09

Operating Sequence

WARNING! Do not exceed a “safe” pressure with the 

enclosure pressure control regulator. Operators must 

follow step-by-step sequence of the start-up instructions 

nameplate on the protection system.

Class I Purging Operation

Start-Up Conditions

Protection method: 

Type “Z” purge/pressurization system 

Powering method: 

Local disconnect switch  

System status: 

Protected equipment de-energized 

alarm system and air supply on 

Operating Procedures

1. Check operation of enclosure pressure relief device (if

utilized) and seal the protected enclosure.

2. Pressurize the protected enclosure to set and maintain a

minimum positive pressure of 0.10 inches (2.5 mm) of water.

3. Exchange the recommended volumes of purging gas.

Exception: Power may be energized immediately if

the protected enclosure atmosphere is known to be

nonflammable.

4. Energize the protected equipment power manually with

a disconnect switch or breaker rated for the hazardous

location.

5. Loss of pressurization requires immediate attention or the

manual de-energizing of protected equipment power.

6. Excessively hot equipment must be isolated in a separate

protected enclosure, unless the enclosure is marked with a

warning which indicates a required cool-down time period

before access.

Class II Pressurization Operation

Start-Up Conditions

Protection method: 

Type “Z” pressurization system 

Powering method: 

Local disconnect switch  

System status: 

Protected equipment de-energized 

alarm system and air supply on 

Operating Procedures

1. Remove hazardous substance from the protected enclosure.

A vacuum device is the preferred tool for dust removal.

2. Check operation of enclosure pressure relief device (if

utilized) and seal the protected enclosure.

3. Pressurize the protected enclosure to set and maintain a

positive pressure of 0.50 inches (12.7 mm) of water.

4. Energize the protected equipment power manually with

a disconnect switch or breaker rated for the hazardous

location.

5. Loss of pressurization requires immediate attention or the

manual de-energizing of protected equipment power.

6. Excessively hot equipment must be isolated in a separate

protected enclosure, unless the enclosure is marked with

a warning that indicates a required cool-down time period

before access.

Enclosure

pressure

control

regulator

Model 

identification 

nameplate

Enclosure 

pressure 

gauge

Start-up 

instruction 

nameplate

Summary of Contents for 1011 Series

Page 1: ...MODEL 1011 TYPE Z PURGE PRESSURIZATION SYSTEM PROCESS AUTOMATION INSTALLATION AND OPERATION MANUAL...

Page 2: ...ive heat utilize combustible gas or expose arcing contacts to the hazardous atmosphere in Type 4 or 12 enclosures in the place of explosion proof Type 7 enclosures Other purposes include heat moisture...

Page 3: ...closure pressure control regulator 513315 002000 1 Installation operation manual 129 0205 1 Enclosure warning nameplate CI 513008 EWN 1 1 Enclosure warning nameplate CII 513009 EWN 2 Please call and r...

Page 4: ...erials such as materials designed to meet or exceed ANSI UL94 ratings of 94 V 0 or 94 5V Adjacent Enclosures 1 Adjacent enclosures must be protected by one of the following means a purged or pressuriz...

Page 5: ...verview PROTECTIVE GAS SUPPLY SYSTEM SUPPLY TUBING ELECTRICAL ALARM WIRING CONDUIT SEAL SERVICE VALVE SYSTEM SUPPLY FITTING ENCLOSURE PROTECTION SYSTEM SYSTEM MOUNTING BOLT ENCLOSURE SUPPLY TUBING ENC...

Page 6: ...ure protection system the enclosures must be connected in series from the smallest to the largest to ensure adequate protective gas flow PROTECTED ENCLOSURE C B ENCLOSURE PROTECTION VENT Optional E SU...

Page 7: ...nded surface 4 Check for obstructions hindering bolt fastening drill and ream the mounting holes before mounting the system 5 Secure the system to the enclosure or other mounting surface using the fas...

Page 8: ...8 8 25 8 8 25 8 8 Panel Cutout 7 Panel Cutout 7 3 25 1 25 6875 7 3125 8 875 2 4375 25 O D TYP 2 System Mounting Plate 8 25 8 1011 LH Left hand configuration 1011 RH Right hand configuration 1011 TM To...

Page 9: ...inent position on or near all enclosure accesses doors and covers One 1 EWN is provided with each system located in the manila envelope taped to the mounting flange of the system Additional EWNs are a...

Page 10: ...LOSURE CONNECTION FITTING Pneumatic Connection Requirements ALL FITTINGS MAY BE CUSTOMER OR FACTORY FURNISHED 1 For system supply one 1 SC 4 1 4 male straight connector or one 1 NC 4 1 4 male elbow co...

Page 11: ...tting manufacturer s specifications Secure tubing to appropriate structural supports as required Tubing PM Configurations Enclosure bulkhead fittings 1 Select the fittings required to install the syst...

Page 12: ...ce Supply Enclosure reference bulkhead fitting Enclosure supply bulkhead fitting Enclosure pressure gauge Enclosure reference inlet Venturi orifice Mounting bracket System supply inlet Enclosure press...

Page 13: ...larm and the enclosure IMPORTANT NOTE NFPA 496 requires the use of an alarm or an indicator to detect the loss of safe enclosure pressure In addition the NFPA 496 requires that if an indicator alone i...

Page 14: ...rators withhold power to the enclosure while inducing Class I exchange for at least five 5 minutes Normal exchange time calculations should be doubled if large obstructions block inert gas flow The st...

Page 15: ...f protected equipment power 6 Excessively hot equipment must be isolated in a separate protected enclosure unless the enclosure is marked with a warning which indicates a required cool down time perio...

Page 16: ...drifts up or down from the safe pressure setting Application involves a small tightly sealed enclosure and or a fluctuating protective gas supply Pre regulate the protective gas supply upstream of the...

Page 17: ...MITED WARRANTY SET FORTH HEREIN IS THE ONLY WARRANTY MADE BY P F WITH RESPECT TO THE PRODUCTS IT IS EXPRESSLY AGREED AND UNDERSTOOD THAT P F MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTI...

Page 18: ...properly then carefully readjust system according to the set up procedure and operating sequence on pages 14 and 15 Replace or tighten stem packing nut as required to prohibit stem packing leakage Ca...

Page 19: ..._________________________________________________________ Notes _ _______________________________________________________________________________________________ ______________________________________...

Page 20: ...ost demanding needs of industry Resulting from our world wide presence and our high flexibility in production and customer service we are able to offer complete individual solutions wherever and whene...

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