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Model 1011

 

Installation and Operation Manual

13

Par

t No

. 51

2083  Dra

wing No

. 1

29-0205a  03/09

Electrical Supply Requirements

General Wiring Requirements

WARNING: THIS DEVICE CONTAINS ELECTRICAL 

PARTS THAT CAN CAUSE SHOCK OR INJURY

All electrical connections, conduit and fittings on the protected 

enclosure must be suitable for the hazardous location in which 

they are installed. In addition, all conduit and wire must be 

installed in accordance with NEC as required and all relevant 

plant and local codes. 

Note:

 Do not use seals on conduit used as a protected 

“wireway” to supply protective gas to adjacent protected 

enclosures. The same conduit can be utilized for both electrical 

and pneumatic service to an adjacent protected enclosure(s), 

provided the conduit is oversized to allow a minimum free 

clearance equal to or larger than the pipe size required between 

multiple enclosures as stated on page 6, “Getting Started.”

Enclosure Power Requirements

The protected enclosure(s) electrical power source must 

originate from a circuit breaker or fused disconnect suitable for 

the hazardous location in which it is installed. The switch must 

be located within fifty (50) feet of the protected enclosure(s) and 

the protection system and be properly marked.

Alarm Signal Requirements

For Type Y and Z purge systems, audible alarms or visual 

indicators must be used to notify operators that pressure inside 

the enclosure is below the NFPA minimum.
Alarms are connected directly to the enclosure and monitor 

the differential air pressure between the enclosure and the 

environment outside it. These alarms are activated by the 

reduction in flow or pressure within the protective enclosure 

and have a direct connection to the enclosure, eliminating the 

need for an alarm on the protective gas supply. 
• The alarm must be located where the operator can see it

easily.

• The alarm must take its measurement from the enclosure

only.

• Alarms located in the hazardous area must be rated for the

area.

• Valves cannot be connected between the alarm and the

enclosure.

IMPORTANT NOTE: NFPA 496 requires the use of an 

alarm or an indicator to detect the loss of safe enclosure 

pressure. In addition, the NFPA 496 requires that if 

an indicator alone is utilized, a protective gas supply 

alarm must also be installed between the last valve in 

the protective gas supply and the protected enclosure. 

Therefore, the protective gas supply to all Model 1011 

systems must be equipped with the above mentioned 

protective gas supply alarm. Exception: Systems utilizing 

an EPSK or GPSK enclosure pressure loss alarm switch 

accessory will satisfy the above mentioned NFPA 

requirement.

Typical Enclosure Wiring Methods

Protected enclosures should be wired similar to explosion 

proof enclosures, in accordance with Article 500 of the National 

Electric Code - NFPA 70. 
Single conductor wiring should be placed in rigid metal conduit, 

seal-flex conduit or other mediums approved for use in the 

hazardous location surrounding the protected enclosure. 

Additionally, NFPA 496 requires the use of approved seals on 

all pressurized enclosure conduit wiring entries, in accordance 

with NFPA 70. Furthermore, the use of an approved seal is 

simply the most practical way to prevent excessive leakage 

through conduit connections. 
However, while explosion proof enclosures require conduit 

seals on all cable entries, in accordance with NFPA 70. Other 

methods of sealed cable entries that are suitable for hazardous 

locations can be used, such as compression glands. 
In conclusion, there are two primary goals. First, the installer 

should ensure that all associated wiring and cable is protected 

by pressurization or other means, such as explosion proof 

conduit or intrinsic safety barriers. Secondly, the installer should 

ensure that all associated conduit and wireways are sealed 

to conserve protective gas, unless they are used to supply 

protective gas to other enclosures or devices.

Typical Enclosure Wiring Connections

Adjacent

Ppressurized

device

Explosion

proof device

Seal

Intrinsically

safe or fiber

optic device

Independently

pressurized

device

Intrinsically

safe or fiber

optic device

Seal

Conduit

Conduit

Conduit

Gland

fitting

Cable

Seal

Pressurized

raceway

Protected enclosure

or device

Summary of Contents for 1011 Series

Page 1: ...MODEL 1011 TYPE Z PURGE PRESSURIZATION SYSTEM PROCESS AUTOMATION INSTALLATION AND OPERATION MANUAL...

Page 2: ...ive heat utilize combustible gas or expose arcing contacts to the hazardous atmosphere in Type 4 or 12 enclosures in the place of explosion proof Type 7 enclosures Other purposes include heat moisture...

Page 3: ...closure pressure control regulator 513315 002000 1 Installation operation manual 129 0205 1 Enclosure warning nameplate CI 513008 EWN 1 1 Enclosure warning nameplate CII 513009 EWN 2 Please call and r...

Page 4: ...erials such as materials designed to meet or exceed ANSI UL94 ratings of 94 V 0 or 94 5V Adjacent Enclosures 1 Adjacent enclosures must be protected by one of the following means a purged or pressuriz...

Page 5: ...verview PROTECTIVE GAS SUPPLY SYSTEM SUPPLY TUBING ELECTRICAL ALARM WIRING CONDUIT SEAL SERVICE VALVE SYSTEM SUPPLY FITTING ENCLOSURE PROTECTION SYSTEM SYSTEM MOUNTING BOLT ENCLOSURE SUPPLY TUBING ENC...

Page 6: ...ure protection system the enclosures must be connected in series from the smallest to the largest to ensure adequate protective gas flow PROTECTED ENCLOSURE C B ENCLOSURE PROTECTION VENT Optional E SU...

Page 7: ...nded surface 4 Check for obstructions hindering bolt fastening drill and ream the mounting holes before mounting the system 5 Secure the system to the enclosure or other mounting surface using the fas...

Page 8: ...8 8 25 8 8 25 8 8 Panel Cutout 7 Panel Cutout 7 3 25 1 25 6875 7 3125 8 875 2 4375 25 O D TYP 2 System Mounting Plate 8 25 8 1011 LH Left hand configuration 1011 RH Right hand configuration 1011 TM To...

Page 9: ...inent position on or near all enclosure accesses doors and covers One 1 EWN is provided with each system located in the manila envelope taped to the mounting flange of the system Additional EWNs are a...

Page 10: ...LOSURE CONNECTION FITTING Pneumatic Connection Requirements ALL FITTINGS MAY BE CUSTOMER OR FACTORY FURNISHED 1 For system supply one 1 SC 4 1 4 male straight connector or one 1 NC 4 1 4 male elbow co...

Page 11: ...tting manufacturer s specifications Secure tubing to appropriate structural supports as required Tubing PM Configurations Enclosure bulkhead fittings 1 Select the fittings required to install the syst...

Page 12: ...ce Supply Enclosure reference bulkhead fitting Enclosure supply bulkhead fitting Enclosure pressure gauge Enclosure reference inlet Venturi orifice Mounting bracket System supply inlet Enclosure press...

Page 13: ...larm and the enclosure IMPORTANT NOTE NFPA 496 requires the use of an alarm or an indicator to detect the loss of safe enclosure pressure In addition the NFPA 496 requires that if an indicator alone i...

Page 14: ...rators withhold power to the enclosure while inducing Class I exchange for at least five 5 minutes Normal exchange time calculations should be doubled if large obstructions block inert gas flow The st...

Page 15: ...f protected equipment power 6 Excessively hot equipment must be isolated in a separate protected enclosure unless the enclosure is marked with a warning which indicates a required cool down time perio...

Page 16: ...drifts up or down from the safe pressure setting Application involves a small tightly sealed enclosure and or a fluctuating protective gas supply Pre regulate the protective gas supply upstream of the...

Page 17: ...MITED WARRANTY SET FORTH HEREIN IS THE ONLY WARRANTY MADE BY P F WITH RESPECT TO THE PRODUCTS IT IS EXPRESSLY AGREED AND UNDERSTOOD THAT P F MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTI...

Page 18: ...properly then carefully readjust system according to the set up procedure and operating sequence on pages 14 and 15 Replace or tighten stem packing nut as required to prohibit stem packing leakage Ca...

Page 19: ..._________________________________________________________ Notes _ _______________________________________________________________________________________________ ______________________________________...

Page 20: ...ost demanding needs of industry Resulting from our world wide presence and our high flexibility in production and customer service we are able to offer complete individual solutions wherever and whene...

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