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Model 1011

 

Installation and Operation Manual

2

Par

t No

. 51

2083  Dra

wing No

. 1

29-0205a  03/09

Table of Contents

Page 2  System Purpose and Description

Purpose, System description, Important notes

Page 3  Identifying Your System

Defines specific features of the system

Page 3  General Information

 System & material specifications, System 

accessories, Spare parts, Tools & test equipment

Page 4  Enclosure and Device Design

 Design requirements, Adjacent enclosures, Device 

ventilation, Temperature limitations

Page 5  Installation Overview

Installation diagram

Page 6  Getting Started

 Establishing connection sizes, Determining enclosure 

inlet & outlet connection locations

Page 7  System Mounting

 LH, RH, TM, BM & WM configurations, 

FM & PM configurations

Page 8  Mounting Plate Dimensions

Mounting plate dimension diagrams

Page 9  Hardware Mounting

 Optional enclosure protection vent, Warning 

nameplates

Page 10  Pneumatic Tubing Requirements

 Protective gas supply requirements, Pneumatic 

connection requirements

Page 11  Tubing Installation

 LH, RH, TM, BM, WM, FM & PM tubing 

configurations

Page 12  Tubing Connection Diagrams

 LH, RH, TM, BM, WM, FM, & PM configuration 

connection points, Pneumatic diagram

Page 13  Electrical Supply Requirements

 Wiring requirements, Enclosure power & alarm signal, 

Enclosure wiring methods & connections 

Page 14  Set-Up Procedure 

Class I & Class II set-up

Page 15  Operating Sequence 

Class I & Class II operation

Page 16  Troubleshooting Procedures 

Troubleshooting chart

Page 17  Warranty and Liability Statement 

Warranty notes, General terms, Limitations 

Page 18  System Maintenance 

 Regular maintenance, Long-term maintenance, 

Maintenance schedule

Page 19  Systems Identification & Application Information

Purpose and Description

Purpose

Fuchs Enclosure Protection System’s purpose is to 

allow the use of general purpose or non-rated electrical or 

electronic devices, with exception to devices which produce 

excessive heat, utilize combustible gas, or expose arcing 

contacts to the hazardous atmosphere, in Type 4 or 12 

enclosures in the place of explosion proof Type 7 enclosures. 

Other purposes include heat, moisture and dust contamination 

prevention.

Description

Model 1011 is an enclosure pressurization or purging 

system that operates on a supply of compressed instrument 

air or inert gas. It regulates and monitors pressure within 

sealed (protected) enclosures, to prevent combustible dust 

accumulation or remove and prevent flammable gas or vapor 

accumulations. In Class II areas, the system maintains a “safe” 

(1.0") pressure. In Class I areas, the system accomplishes four 

air exchanges and maintains a “safe” (0.25") pressure. These 

processes reduce the hazardous (classified) area rating within 

the enclosure(s), in accordance with the NEC - NFPA 70, Article 

500, NFPA 496 and ISA12.4

Important Notes

One (1) permanent file copy and one (1) operations copy of 

this Manual must be studied and retained by the operator of 

this System. User’s Agents are responsible for transferring this 

Manual to the user, prior to start-up.
The contents of this manual have been arranged to allow the 

use of this product as a stand-alone device on equipment and 

enclosures supplied by the user or its agents. The manual’s 

parameters encompass a combination of both National Fire 

Protection Association (NFPA) requirements and Fuchs 

requirements. Fuchs therefore acknowledges the 

use of NFPA 496 as a guideline, that we have enhanced 

certain NFPA requirements and that additional information 

has been compiled to complete this document. The manual is 

intended as a complete guide and must be considered, unless 

specifically stated otherwise, that all directives contained herein 

are Fuchs requirements for safe, practical and efficient 

use of this product.
This system is not intended for use to protect enclosures or 

devices which contain ignitable concentrations of gases or 

vapors. This exclusion generally applies to process or product 

analyzing systems equipment.

All specifications are subject to change without notice.

Summary of Contents for 1011 Series

Page 1: ...MODEL 1011 TYPE Z PURGE PRESSURIZATION SYSTEM PROCESS AUTOMATION INSTALLATION AND OPERATION MANUAL...

Page 2: ...ive heat utilize combustible gas or expose arcing contacts to the hazardous atmosphere in Type 4 or 12 enclosures in the place of explosion proof Type 7 enclosures Other purposes include heat moisture...

Page 3: ...closure pressure control regulator 513315 002000 1 Installation operation manual 129 0205 1 Enclosure warning nameplate CI 513008 EWN 1 1 Enclosure warning nameplate CII 513009 EWN 2 Please call and r...

Page 4: ...erials such as materials designed to meet or exceed ANSI UL94 ratings of 94 V 0 or 94 5V Adjacent Enclosures 1 Adjacent enclosures must be protected by one of the following means a purged or pressuriz...

Page 5: ...verview PROTECTIVE GAS SUPPLY SYSTEM SUPPLY TUBING ELECTRICAL ALARM WIRING CONDUIT SEAL SERVICE VALVE SYSTEM SUPPLY FITTING ENCLOSURE PROTECTION SYSTEM SYSTEM MOUNTING BOLT ENCLOSURE SUPPLY TUBING ENC...

Page 6: ...ure protection system the enclosures must be connected in series from the smallest to the largest to ensure adequate protective gas flow PROTECTED ENCLOSURE C B ENCLOSURE PROTECTION VENT Optional E SU...

Page 7: ...nded surface 4 Check for obstructions hindering bolt fastening drill and ream the mounting holes before mounting the system 5 Secure the system to the enclosure or other mounting surface using the fas...

Page 8: ...8 8 25 8 8 25 8 8 Panel Cutout 7 Panel Cutout 7 3 25 1 25 6875 7 3125 8 875 2 4375 25 O D TYP 2 System Mounting Plate 8 25 8 1011 LH Left hand configuration 1011 RH Right hand configuration 1011 TM To...

Page 9: ...inent position on or near all enclosure accesses doors and covers One 1 EWN is provided with each system located in the manila envelope taped to the mounting flange of the system Additional EWNs are a...

Page 10: ...LOSURE CONNECTION FITTING Pneumatic Connection Requirements ALL FITTINGS MAY BE CUSTOMER OR FACTORY FURNISHED 1 For system supply one 1 SC 4 1 4 male straight connector or one 1 NC 4 1 4 male elbow co...

Page 11: ...tting manufacturer s specifications Secure tubing to appropriate structural supports as required Tubing PM Configurations Enclosure bulkhead fittings 1 Select the fittings required to install the syst...

Page 12: ...ce Supply Enclosure reference bulkhead fitting Enclosure supply bulkhead fitting Enclosure pressure gauge Enclosure reference inlet Venturi orifice Mounting bracket System supply inlet Enclosure press...

Page 13: ...larm and the enclosure IMPORTANT NOTE NFPA 496 requires the use of an alarm or an indicator to detect the loss of safe enclosure pressure In addition the NFPA 496 requires that if an indicator alone i...

Page 14: ...rators withhold power to the enclosure while inducing Class I exchange for at least five 5 minutes Normal exchange time calculations should be doubled if large obstructions block inert gas flow The st...

Page 15: ...f protected equipment power 6 Excessively hot equipment must be isolated in a separate protected enclosure unless the enclosure is marked with a warning which indicates a required cool down time perio...

Page 16: ...drifts up or down from the safe pressure setting Application involves a small tightly sealed enclosure and or a fluctuating protective gas supply Pre regulate the protective gas supply upstream of the...

Page 17: ...MITED WARRANTY SET FORTH HEREIN IS THE ONLY WARRANTY MADE BY P F WITH RESPECT TO THE PRODUCTS IT IS EXPRESSLY AGREED AND UNDERSTOOD THAT P F MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTI...

Page 18: ...properly then carefully readjust system according to the set up procedure and operating sequence on pages 14 and 15 Replace or tighten stem packing nut as required to prohibit stem packing leakage Ca...

Page 19: ..._________________________________________________________ Notes _ _______________________________________________________________________________________________ ______________________________________...

Page 20: ...ost demanding needs of industry Resulting from our world wide presence and our high flexibility in production and customer service we are able to offer complete individual solutions wherever and whene...

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