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Model 1011

 

Installation and Operation Manual

4

Par

t No

. 51

2083  Dra

wing No

. 1

29-0205a  03/09

Model 1011 System Accessories

Optional Enclosure Protection Vents

EPV-1-SA-00 

Straight w/ spark arrestor

EPV-1-SA-90 

Rt angle w/ spark arrestor

Additional Items

SMK-1, or -4 

System mounting kit

EPSK-1 

Class I, Group C - D pressure switch kit

EPSK-1A 

Class I, Group A - D pressure switch kit

EPSK-2 

Class II, Group E - G pressure switch kit

GPSK-1 

Class I, general-purpose switch kit

GPSK-2 

Class II, general-purpose switch kit

RAH 

Div. 1 remote alarm horn

RAB-1 

Div. 1 remote alarm beacon

RAB-2 

Div. 2 remote alarm beacon

LCK 

L fitting conduit kit

TCK 

T fitting conduit kit

TR-10G 

Tamperproof regulator w/ gauge

EFC-4 

1/4" flush connector

EBC-4 

1/4" bulkhead connector

EPC-10 

1/2" pipe connector

ILF-4 

1/4" filter

ETW 

Enclosure temperature warning

Enclosure & Device Design

Enclosure Design Requirements

1. All windows must be shatterproof and sized as small as

possible.

2. All NFPA 496 required markings must be placed on or near

all enclosure doors and covers.

3. The enclosure must withstand an internal pressure of

ten (10) inches of water without sustaining permanent

deformation and resist all corrosive elements in the

surrounding atmosphere.

4. All lightweight objects in the enclosure, such as paper or

insulation, must be firmly secured.

5. The enclosure should be constructed from materials such as

metal or nonstatic polycarbonate to meet or exceed NEMA

4 or 12 performance requirements, but does not require

third party approval.

6. The installation of obstructions or other barriers that block

or impede the flow of protective gas must be avoided.

7. The creation of air pockets or other areas that trap

flammable gases within the enclosure or devices must be

avoided.

8. The enclosure should be located in an area where impact

hazards are minimal.

9. If the enclosure is nonmetallic and contains equipment that

utilizes or switches power loads greater than 2500 VA, it

must be constructed from substantially noncombustible

materials, such as materials designed to meet or exceed

ANSI/UL94 ratings of 94 V-0 or 94 5V.

Adjacent Enclosures

1. Adjacent enclosures must be protected by one of the

following means:
a) purged or pressurized in series with the protected

enclosure

b) purged or pressurized separately or
c) protected by other means; e.g., explosion proof

enclosures, hermetically sealed devices or intrinsic safe

circuits

2. Adjacent purged or pressurized enclosures must be

designed to meet all construction requirements above.

Total Volume Calculation

1. The total volume of all pressurized enclosures, devices and

wireways must be considered.

2. All enclosure, device, and wireway volumes must be

calculated without consideration of internally consumed

space.

Device Ventilation

1. Enclosed devices within the protected enclosure that do not

exceed 1.22 in

3

 of free volume do not require ventilation to

the protected enclosure.

2. If the free volume of an internal device exceeds 1.22 in

3

 it

must be protected by one of the following means:
a) ventilated on the top and bottom sides with 1 in

2

 of

opening for each 400 in

3

 of volume within the internal

protected enclosure, at a minimum diameter of 1/4"

b) purged in series with the protected enclosure or be

purged separately or

c) protected by other means; e.g., explosion proof

enclosures, hermetically sealed devices, or intrinsic safe

circuits.

Temperature Limitations

1. The enclosure must have no surface area that exceeds 80

percent of the flammable or ignitable substance’s auto-

ignition temperature.

2. Internal devices that exceed this temperature must be

protected by one of the following manners:
a) The device is enclosed in a chamber that is 

C

UL

US

listed as a hermetically sealed device that prohibits the

entrance of a flammable or ignitable substance, and

maintains a surface temperature below temperature

limits.

b) It can be proven by testing that the devices will not ignite

the substance involved.

c) The device is purged in a separate enclosure that bears

an ETW (enclosure temperature warning nameplate).

Devices may be accessed only after power has been

removed and the device has been allowed to cool to

safe temperature, or the area is positively known to be

nonhazardous.

Summary of Contents for 1011 Series

Page 1: ...MODEL 1011 TYPE Z PURGE PRESSURIZATION SYSTEM PROCESS AUTOMATION INSTALLATION AND OPERATION MANUAL...

Page 2: ...ive heat utilize combustible gas or expose arcing contacts to the hazardous atmosphere in Type 4 or 12 enclosures in the place of explosion proof Type 7 enclosures Other purposes include heat moisture...

Page 3: ...closure pressure control regulator 513315 002000 1 Installation operation manual 129 0205 1 Enclosure warning nameplate CI 513008 EWN 1 1 Enclosure warning nameplate CII 513009 EWN 2 Please call and r...

Page 4: ...erials such as materials designed to meet or exceed ANSI UL94 ratings of 94 V 0 or 94 5V Adjacent Enclosures 1 Adjacent enclosures must be protected by one of the following means a purged or pressuriz...

Page 5: ...verview PROTECTIVE GAS SUPPLY SYSTEM SUPPLY TUBING ELECTRICAL ALARM WIRING CONDUIT SEAL SERVICE VALVE SYSTEM SUPPLY FITTING ENCLOSURE PROTECTION SYSTEM SYSTEM MOUNTING BOLT ENCLOSURE SUPPLY TUBING ENC...

Page 6: ...ure protection system the enclosures must be connected in series from the smallest to the largest to ensure adequate protective gas flow PROTECTED ENCLOSURE C B ENCLOSURE PROTECTION VENT Optional E SU...

Page 7: ...nded surface 4 Check for obstructions hindering bolt fastening drill and ream the mounting holes before mounting the system 5 Secure the system to the enclosure or other mounting surface using the fas...

Page 8: ...8 8 25 8 8 25 8 8 Panel Cutout 7 Panel Cutout 7 3 25 1 25 6875 7 3125 8 875 2 4375 25 O D TYP 2 System Mounting Plate 8 25 8 1011 LH Left hand configuration 1011 RH Right hand configuration 1011 TM To...

Page 9: ...inent position on or near all enclosure accesses doors and covers One 1 EWN is provided with each system located in the manila envelope taped to the mounting flange of the system Additional EWNs are a...

Page 10: ...LOSURE CONNECTION FITTING Pneumatic Connection Requirements ALL FITTINGS MAY BE CUSTOMER OR FACTORY FURNISHED 1 For system supply one 1 SC 4 1 4 male straight connector or one 1 NC 4 1 4 male elbow co...

Page 11: ...tting manufacturer s specifications Secure tubing to appropriate structural supports as required Tubing PM Configurations Enclosure bulkhead fittings 1 Select the fittings required to install the syst...

Page 12: ...ce Supply Enclosure reference bulkhead fitting Enclosure supply bulkhead fitting Enclosure pressure gauge Enclosure reference inlet Venturi orifice Mounting bracket System supply inlet Enclosure press...

Page 13: ...larm and the enclosure IMPORTANT NOTE NFPA 496 requires the use of an alarm or an indicator to detect the loss of safe enclosure pressure In addition the NFPA 496 requires that if an indicator alone i...

Page 14: ...rators withhold power to the enclosure while inducing Class I exchange for at least five 5 minutes Normal exchange time calculations should be doubled if large obstructions block inert gas flow The st...

Page 15: ...f protected equipment power 6 Excessively hot equipment must be isolated in a separate protected enclosure unless the enclosure is marked with a warning which indicates a required cool down time perio...

Page 16: ...drifts up or down from the safe pressure setting Application involves a small tightly sealed enclosure and or a fluctuating protective gas supply Pre regulate the protective gas supply upstream of the...

Page 17: ...MITED WARRANTY SET FORTH HEREIN IS THE ONLY WARRANTY MADE BY P F WITH RESPECT TO THE PRODUCTS IT IS EXPRESSLY AGREED AND UNDERSTOOD THAT P F MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTI...

Page 18: ...properly then carefully readjust system according to the set up procedure and operating sequence on pages 14 and 15 Replace or tighten stem packing nut as required to prohibit stem packing leakage Ca...

Page 19: ..._________________________________________________________ Notes _ _______________________________________________________________________________________________ ______________________________________...

Page 20: ...ost demanding needs of industry Resulting from our world wide presence and our high flexibility in production and customer service we are able to offer complete individual solutions wherever and whene...

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