Pentair Hydromatic NOVUS 3000 Series Installation And Service Manual Download Page 2

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Thank you for purchasing your 

Hydromatic

®

 Novus Control 

Panel. To help ensure years of 

trouble-free  op er a tion,  please  read 

the fol low ing manual carefully.
Before Operation: 

Read the following in structions 

care ful ly. 

Reasonable 

care 

and safe meth 

ods should be 

practiced. Check local codes and 

requirements before installation.
Attention:

This manual contains important 

information for the safe use of  

this product.  Read this manual 

completely before using this 

 

product and refer to it often for 

con tin ued safe product use. DO 

NOT THROW AWAY OR LOSE 

THIS MAN U AL.  Keep it in a 

safe place so that you may refer  

to it often.
CALIFORNIA PROPOSITION 

65 WARNING:

  This product and 

related accessories contain 

chemicals known to the State of 

California to cause cancer, birth 

defects or other reproductive 

harm.

The model NOVUS 3000 is a float 

switch based dual pump controller 

intended primarily for wastewater 

lift stations and other pump-down 

applications. It has inputs for five 

normally open float switches and 

sensor inputs for the seal fail and 

temperature fail sensors normally 

found in submersible pumps. The 

controller has indicator lamps and 

test push button switches on each 

of the float inputs as well as an 

indicator that will illuminate if 

the floats do not close in the 

correct order. The controller 

has built-in alternation and a 

three position switch to select 

automatic alternation or to select 

between pump 1 and pump 2 if 

alternation is off. The controller 

has disable inputs for each of 

the pumps. The controller has 

built-in support for an alarm horn 

with inputs for an external mute 

button and also a mute button on 

the controller front panel. There 

are two alarm outputs, one for 

the high alarm and one for the 

low alarm.  These output relays 

can be set up to cycle on and 

off during an alarm to support a 

blinking panel alarm light. The 

controller has five output relays. 

Two are for the two pumps, one 

each for the high and low level 

alarms, and one to drive the horn. 

The controller has indicator lights 

and external relay drivers for the 

following conditions: floats out of 

order, seal fail for pumps 1 and 2, 

temperature fail for pumps 1 and 

2, and pump disabled for pumps 

1 and 2.
Unpacking Panel:

Remove panel from carton. 

When un pack ing unit, check for 

con 

cealed damage. Claims 

for damage must be made at 

the receiving end through the 

delivery carrier. Dam age cannot 

be processed from the factory.

WARNING: Do not attempt to 

wire this control box unless you 

have a good working knowledge 

of electricity and are familiar 

with the state and local codes. If 

you are in doubt about anything, 

contact a qualified electrician.

General 

Information

Introduction

Do not attempt to operate this unit 

on any other voltage or power 

distribution other than for which 

it was originally designed (check 

nameplate).  Failure to comply 

with this will result in the 

immediate cancellation of all 

warranties and claims.
It is advisable to put the panel 

on its own circuit using a circuit 

breaker adequately sized to protect 

the pump(s). Check state and local 

codes for the correct wire size and 

circuit protection to use. The wire 

should be sized large enough to 

handle the full load current of the 

pump(s) you are operating and 

any voltage drop that might occur 

due to long service runs.
Run power supply lines to the 

control box and secure (knockouts 

are not supplied in this box). 

Select a convenient location on 

the bottom to enter the box with  

the power supply. Cut a hole with 

a chassis punch. Caution should 

be taken not to get metal chips 

in the components while cutting 

hole. After the hole is cut, any 

metal particles must be removed 

from the box. Failure to do so may 

result in premature component 

failure.
Connect incoming power to the 

terminal blocks labeled L1, L2, 

L3, and all necessary ground 

wires to the ground lug at the 

bottom of the box. The ground 

lug should be fastened to a good 

driven earth ground by one of  

the methods described in the 

National Electric Code. NEC 

does not permit using ground 

as a current-carrying conductor, 

therefore a neutral must be 

provided for 115 volt 1 phase, 208 

volt 1 phase, 230 volt 1 phase, or 

208 volt 3 phase systems. 
WARNING: Before handling 

these pumps and controls, 

Power

Supply

Summary of Contents for Hydromatic NOVUS 3000 Series

Page 1: ... provide this manual to the owner of the equip ment or to the responsible party who maintains the system NOVUS 3000 STANDARD ELECTRICAL CONTROLS INSTALLATION AND SERVICE MANUAL Item H 03 519 Part 5625 519 1 2012 Pentair Pump Group Inc 11 02 12 ...

Page 2: ...dicator lights and external relay drivers for the following conditions floats out of order seal fail for pumps 1 and 2 temperature fail for pumps 1 and 2 and pump disabled for pumps 1 and 2 Unpacking Panel Remove panel from carton When un pack ing unit check for con cealed damage Claims for damage must be made at the receiving end through the delivery carrier Dam age cannot be processed from the f...

Page 3: ...mally open float switches for level sensing When the tank is empty all of the floats are open The lowest float is the low alarm float If it is not used the low float input should be shorted with a jumper When the tank is empty the controller will be in the low alarm condition On rising water when the level is high enough to close the low float switch then the low alarm will go off As the level ris...

Page 4: ...is run ning Check for flow On three phase power check to see if each pump has prop er ro ta tion Wrong ro ta tion will give low flow 8 Check full load current with amp probe and compare it with the name plate rat ing On three phase pumps check all three phases On single phase pumps check black pump lead 9 Check operation of start relay if supplied on single phase panels per procedure in Item 7ofMa...

Page 5: ...es the resistance of the sensor In normal operation the seal fail condition is set if the resistance is less than 2000 ohms One of the option switches can be used to change this to set the alarm if the resistance is greater than 2000 ohms If a seal fail alarm is set then that pump is demoted to lag pump and its seal fail lamp and output are activated The seal fail does not disable the pump Each pu...

Page 6: ...er or telemetry system There are six switches on the back of the controller which select several different options SW1 When this switch is set the fail to start test is enabled SW2 When this switch is set the temperature fail condition is latched up until reset SW3 When this switch is set the seal fail input is inverted open is fault SW4 When this switch is set the aux relay is the common alarm If...

Page 7: ...inuous sink current 0 4 amps Maximum on resistance 2 ohms WARNING Before handling thesepumpsandcontrols always dis con nect the power first Do not smoke or use sparkable electrical devices or flames in a septic gas eous or possible septic sump 1 Pump does not run in Hand position a Check pump circuit breaker and control fuse for trip ping or blown condition b Check incoming power volt age and cont...

Page 8: ... miswired to ter mi nal block e Voltage and current unbalance Three phase only Voltage un bal ance on three phase power sources can cause motor current to become un bal anced and exces sive heating will re sult Trip ping of the over load protectors and premature motor failures can be expected if the current unbalance exceeds five percent Percent Maximum Current Current Difference from x 100 Unbala...

Page 9: ... lead c Set the amp meter scale to at least 2 times the pump motor full load current d Place the H O A switch in the Hand position to start the pump e The meter should read ap prox i mate ly 2 times full load current during starting f After the motor has started within one sec ond the cur rent should drop to a value much less than full load cur rent 5 Motor voltage check Typical Motor Voltage Comp...

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Page 12: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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