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Page 1: ... provide this manual to the owner of the equip ment or to the responsible party who maintains the system NOVUS 3000 STANDARD ELECTRICAL CONTROLS INSTALLATION AND SERVICE MANUAL Item H 03 519 Part 5625 519 1 2012 Pentair Pump Group Inc 11 02 12 ...
Page 2: ...dicator lights and external relay drivers for the following conditions floats out of order seal fail for pumps 1 and 2 temperature fail for pumps 1 and 2 and pump disabled for pumps 1 and 2 Unpacking Panel Remove panel from carton When un pack ing unit check for con cealed damage Claims for damage must be made at the receiving end through the delivery carrier Dam age cannot be processed from the f...
Page 3: ...mally open float switches for level sensing When the tank is empty all of the floats are open The lowest float is the low alarm float If it is not used the low float input should be shorted with a jumper When the tank is empty the controller will be in the low alarm condition On rising water when the level is high enough to close the low float switch then the low alarm will go off As the level ris...
Page 4: ...is run ning Check for flow On three phase power check to see if each pump has prop er ro ta tion Wrong ro ta tion will give low flow 8 Check full load current with amp probe and compare it with the name plate rat ing On three phase pumps check all three phases On single phase pumps check black pump lead 9 Check operation of start relay if supplied on single phase panels per procedure in Item 7ofMa...
Page 5: ...es the resistance of the sensor In normal operation the seal fail condition is set if the resistance is less than 2000 ohms One of the option switches can be used to change this to set the alarm if the resistance is greater than 2000 ohms If a seal fail alarm is set then that pump is demoted to lag pump and its seal fail lamp and output are activated The seal fail does not disable the pump Each pu...
Page 6: ...er or telemetry system There are six switches on the back of the controller which select several different options SW1 When this switch is set the fail to start test is enabled SW2 When this switch is set the temperature fail condition is latched up until reset SW3 When this switch is set the seal fail input is inverted open is fault SW4 When this switch is set the aux relay is the common alarm If...
Page 7: ...inuous sink current 0 4 amps Maximum on resistance 2 ohms WARNING Before handling thesepumpsandcontrols always dis con nect the power first Do not smoke or use sparkable electrical devices or flames in a septic gas eous or possible septic sump 1 Pump does not run in Hand position a Check pump circuit breaker and control fuse for trip ping or blown condition b Check incoming power volt age and cont...
Page 8: ... miswired to ter mi nal block e Voltage and current unbalance Three phase only Voltage un bal ance on three phase power sources can cause motor current to become un bal anced and exces sive heating will re sult Trip ping of the over load protectors and premature motor failures can be expected if the current unbalance exceeds five percent Percent Maximum Current Current Difference from x 100 Unbala...
Page 9: ... lead c Set the amp meter scale to at least 2 times the pump motor full load current d Place the H O A switch in the Hand position to start the pump e The meter should read ap prox i mate ly 2 times full load current during starting f After the motor has started within one sec ond the cur rent should drop to a value much less than full load cur rent 5 Motor voltage check Typical Motor Voltage Comp...
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Page 12: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...
