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Bulletin 76-00 B

5

Foul Gas Line

Flange w/ Stub

H

igh Pressure Liquid Line

Flange w/ Stub

Suction Line

Flange w/ Stub

1

2

" SW 

Shut-Off Valve

1

2

" SW 

Shut-Off Valve

1

2

" SW 

Shut-Off 
Valve

Oil Drain Valve
(Shell Side)

Oil Drain Valve
(Tube Side)

Water 

Line

1

4

" NPT 

Water Solenoid

Bubbler

3

4

"-14 FPT

Water Drain Line

Under Side View:

 Water 

line connected to the water 
solenoid

  WARNING

Do not trap the foul gas line prior to 
entering the purger .  This will cause 

the foul gas to condense .

!

Figure 6: 

Purger Flange Line Connections

Figure 7: 

Water Line Connections

Make sure to leave access for servicing the unit if required . The 
recommended clearance zone, as shown in Figure 5, is 254 mm 
(10") for the top and sides .  The bottom of the purger must be 
free of obstructions to allow for water drain and oil removal .

2 .  Properly locate, support and align the systems high pressure 

liquid, foul gas and suction lines with the purger .

Note:

 To prevent oil from entering the heat exchanger and 

reducing performance of the purger, it is recommended to 
tie the liquid line in from the side or top of the desired liquid 
piping . We also recommended connecting the suction line 
from the purger to the low side system suction . This will allow 
setting of the A2 regulator for optimal performance down to a 
minimum of 0 .34 barg (5 psig) . 

3 .  Weld in the three 

1

2

" SW shut-off isolation valves . Make sure 

the connections are free from debris and corrosion . For more 
installation instruction on hand shut-off valves, refer to the 
RSBHV safety bulletin located in the purger packet .

Before welding the system’s high pressure liquid, foul gas and 
suction lines to the hand shut-off valves, they need to be in the 
open position . Normally, it is not necessary to disassemble 
valves for welding . However, if welding is prolonged enough 
to overheat the body, a wet rag should be wrapped around 
the valve bonnet and upper body during welding . The codes 
applicable to the welding of socket weld valves require that 
the pipe be inserted into the socket until bottomed against the 
stop . The pipe is then to be backed out approximately 

1

16

 of an 

inch before welding . 

4 .  Remove the purger flange connections, with the welded stubs, 

from the high pressure liquid, foul gas and  suction line . The 
flanges are highlighted, in gray, in Figure 6 .

5 .  Wait several minutes before welding the purger flanges to 

the hand shut-off valves . Be certain the mating surface of the 
flange is parallel to the mating flange and perpendicular to the 
pipe axis . Again, the hand shut-off valves must be in the open 
position prior to welding . Check the connections to make sure 
they are free from debris .

6 .  After the shut-off valves and purger flanges have been installed 

wait several minutes to cool down from the welding process . 
The hand shut-off valves must be put in the closed position to 
prevent any ammonia from entering the heat exchanger prior 
to finishing the installation . If the valves are closed before the 
heat dissipates from the welds, the seat can be damaged .

7 .  Using the same flange nuts and bolts, reconnect the flanges 

to the purger and tighten them progressively . For more 
information on flange torque specification, please reference 
the IIAR 2-2008 Section 10 documentation .

8 .  Purge the water line to remove any contaminants prior to 

connecting it to the water feed solenoid, highlighted in gray in 
Figure 7 . This will prevent the solenoid valve, flow switch and 
water lines from becoming plugged . Apply Teflon tape/paste to 
the 

1

4

" NPT threaded nipple prior to threading it into the water 

solenoid . 

9 .  Install a water drain line for the bubbler . The connection for 

the drain line is 

3

4

"-14 FPT . Follow your local codes on how to 

properly dispose of the water after a purge . 

10 . Check and verify both oil drain valves, shown in Figure 6, are 

closed by removing the seal cap and turning the adjustment 
stem clockwise . If the adjustment stem does not move it means 
the valve is fully seated . Do not over tighten; it can damage the 
seat and be a potential leak point .

11 . Open the purger control panel to start wiring the purge points 

and power supply, see Figure 8 for wiring diagram . All common 
lines should tie together at the DIN rail terminal blocks .

Coil common, shown in Figure 8, on the purge point solenoids 
connections are common to the relay .  Incoming line power  
(120/240 volts) should be supplied to these terminals .  An 
incoming neutral should be supplied to one of each of the coil 

Summary of Contents for V300

Page 1: ...ble are now accessible via the serial channel Further advancements include extended data logging time and password protection for factory calibration settings Like its predecessor the V200 the V300 ca...

Page 2: ...ointers 22 Purge Point Initiation Termination Instructions 25 Setting Communications and Unit Instructions 27 Display Setting Instructions 28 Language Setting Instructions 29 Date Time Setting Instruc...

Page 3: ...the foul gas inlet to prevent any liquid refrigerant from entering the shell side of the heat exchanger Figure 2 Purger Fill Pre Cool Cycle Purge Cycle The purge cycle consists of three main processes...

Page 4: ...e 4 for a graphic representation of this cycle Non condensable gases will continue to accumulate in the Vapor Vent Float chamber as it is separated from the refrigerant Once the volume of these gases...

Page 5: ...ding 4 Remove the purger flange connections with the welded stubs from the high pressure liquid foul gas and suction line The flanges are highlighted in gray in Figure 6 5 Wait several minutes before...

Page 6: ...water level press and hold the INIT button on the controller keypad to energize the water solenoid valve When water begins to drain from the overflow tube release the INIT button to de energize the w...

Page 7: ...selection bar does not have Start Up selected use the or button to move the selection bar 3 Follow the instructions on the screen and then press Enter BEFORE SETTING PURGE CYCLE CHECK THAT WATER MAKE...

Page 8: ...TEMPERATURE CALIBRATE PRESSURE INPUT SETUP MENU SET PASSWORD If the selection bar does not have the Set Password option selected use the or button to move the selection bar 4 Use the and buttons follo...

Page 9: ...Purge Type menu select either Auto Manual or Time Based by using the or button to move the selection bar and press Enter AUTO SELECT WITH PRESS ENTER PRESS MENU TO RETURN MANUAL TIME BASED PURGE TYPE...

Page 10: ...END TIME 11 20 PM START END TIME REVIEW To cancel the operation press Menu to return to the beginning of the Stop Time setting screens 13 Use the or buttons to select the number of Purge Points in the...

Page 11: ...s to select the minimum pressure and press Enter to set the value ADJUST THE MIN PRESSURE ADJUST WITH PRESS ENTER PRESS MENU TO RETURN PRESSURE SENSOR MIN ADJUST 0 PSI The default value is the factory...

Page 12: ...RS 485 422 interface converter see Figure 11 below Remote Communications Setup Assembly Instructions To connect the CAT5 Ethernet cable to the GM 482422 converter follow below instructions 1 Measure...

Page 13: ...r located in the drive containing the Gearmo CD D drive 3 Now open the folder which corresponds to the operating system on your computer of choice in this case it is win xp server 2003 2008 Vista 7 8...

Page 14: ...e 6 Plug in the RS845 Cat5 connector to the RJ45 Jack on the Display Board affixed to the backside of the Enclosure lid The adaptor s driver should be installed on the laptop for the w port to be reco...

Page 15: ...h the RS485 converter unplugged from the V300 Purger Controller then look at the COM ports that are available on the Bootloader Then plug in the RS485 converter and click Find COM Ports in the applica...

Page 16: ...ERM on the Main Screen 18 The following screen will appear Select Terminate Point to terminate the current purge point and cycle to the next Select Terminate Cycle to end purging completely 19 Click V...

Page 17: ...mputer 4 Open the V300 Purger Controller enclosure by unlatching the two side latches 5 Feed the other end of the cable RS845 side through an unused hole at the bottom of the V300 Purger Controller en...

Page 18: ...ent Date 0x01 0x56 2 Current Day of Month 01 to 31 set month and year first to ensure that the day of month is valid for the current month 0x0D VALUE 1 1 VALUE 2 2 VALUE n n Current Month 0x01 0x57 2...

Page 19: ...protrude from the packing nut This will prevent liquid ammonia from being trapped between the liquid hand shut off valve and SV2 solenoid 4 Use the HSBR level switch as a ammonia level indicator When...

Page 20: ...7 5 Liquid Refrigerant Line Non Condensables Vent Line Water Inlet Line Foul Gas Line Water Drain Line 37 5 31 14 33 Suction Line 38 11 21 20 6 7 8 29 28 27 27 25 1 22 24 21 5 13 4 15 10 12 10 12 Figu...

Page 21: ...Valve Water Line Nylon Connector Elbow Solenoid Valve Assembly Water Line 208787 20 6 21 4 Nylon Tubing Nylon Connector Elbow Nylon Tubing Bubbler 208668 22 Water Bubbler Water Bubbler Assembly 20878...

Page 22: ...d and no field adjustment is required If the main controller displays _ _ _ rather than an actual temperature reading check for loose wires Check wire loom from main board to cover for loose or damage...

Page 23: ...r for optimal performance If the use of Refrigerating Specialties coils is not an option coils with an inrush current rating of less than 1 22 amps MUST be used If this symptom is presented it is reco...

Page 24: ...Bulletin 76 00 B 24 A A P P E N D I X...

Page 25: ...ive Points are present LIQUID SOL VENT WATER SOL THU MAY 21 15 04 10PM WAIT NO ACTIVE POINTS ACTUAL TARGET 16 F 99 3 PSIG VENT 56 4 PSIG 79 3 PSIG RESET CYCLE HISTORY PT VENTS TOTAL TIME MODE MANUAL 6...

Page 26: ...rge cycle will always change the mode to Manual 10 The screen now indicates that No Active Points are present and the mode has changed to Manual LIQUID SOL VENT WATER SOL THU MAY 21 15 04 10PM WAIT NO...

Page 27: ...After moving the selection bar to the option you would like to change press the ENTER button 4 Use the or buttons to make parameter changes within the selected option SETTINGS MENU SOFTWARE VERISON 2...

Page 28: ...eases the contrast 4 Press the ENTER button to return to the display setting menu screen CONTRAST ADJUST SELECT WITH PRESS ENTER PRESS MENU TO RETURN 5 To change the backlight move the selection bar t...

Page 29: ...have the set date and time option selected use the or button to move the selection bar 5 Select the current year by using the or button to increase or decrease the year When the year is selected pres...

Page 30: ...time menu Follow step 13 of the date time setting instructions to exit to the main menu screen 10 Select the current minute by using the or button When the minute is selected press ENTER to continue t...

Page 31: ...format by using the or button to move the selection bar and press ENTER MON DD YY SELECT WITH PRESS ENTER PRESS MENU TO RETURN DD MON YY MM DD YY DD MM YY SET DATE FORMAT CURRENT DATE TUE AUG 05 14 Mo...

Page 32: ...RENT WEEK PG PT 01 CHANGE WITH AND LBS 00 02 00 07 00 07 00 06 00 07 00 03 00 07 Vents represents the total vents on a given Day and Purge Point Time represents the total time of all vents on a given...

Page 33: ...or button to move the selection bar 3 Use the or button to move the selection bar to the Clear History option and then press Enter READ POINT HISTORY SELECT WITH PRESS ENTER PRESS MENU TO RETURN CLEA...

Page 34: ...N SETUP FACTORY TEST MODE HISTORY MAIN MENU LANGUAGE MENU If the selection bar does not have Factory Test Mode selected use the or button to move the selection bar 3 Enter the new password by using th...

Page 35: ...Bulletin 76 00 B 35...

Page 36: ...er device is opened or removed Flanges with ODS connections are not suitable for ammonia service Warranty All Refrigerating Specialties products are under warranty against defects in workmanship and m...

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