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4-4

Installation - Power Stack

AC30 series Variable Speed Inverter

TERMINAL COVER REMOVAL

The bottom terminal cover will need to be removed prior to connecting any AC line input cables to or motor output cables from the inverter:

The top terminal cover will need to be removed in order to connect the DC link input cables or brake cables (Frame K only) to the inverter.
On the Frame K, the front panel must be removed prior to the removal of the top terminal cover (see page 4-12):

Unscrew the 4x fixings (3x Frame K)
to remove the bottom terminal cover.

Unscrew the 5x fixings (4x Frame K)
to remove the top terminal cover.

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Summary of Contents for LINKnet AC30P

Page 1: ...ed Drive HA503711U002 Issue 1 Hardware Installation Manual Frames K N aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding...

Page 2: ...e application follow applicable industry standards and follow the information concerning the product in the current product catalogue and in any other materials provided from Parker Hannifin Corporati...

Page 3: ...ure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Parker Hannifin Manufacturing Limited cannot accept responsibility for damage injury or exp...

Page 4: ...AC30 series Variable Speed Inverter...

Page 5: ...y Voltage Selection 4 14 AC Line fed power Stack Y cap VDR Disconnects 4 15 DC Link fed power Stack Y cap Disconnect 4 16 Chapter 5 Installation Control Module 5 1 Control Module 5 1 Product Dimension...

Page 6: ...ry Cards 7 2 Graphical Keypad GKP 7 3 Chapter 8 Safe Torque Off SIL3 PLe 8 1 General Information 8 1 STO Functional Description 8 2 Alignment to European Standards 8 3 EN ISO13849 1 2008 8 3 EN61800 5...

Page 7: ...nts for North American and Canadian Compliance A 21 North American Compliance A 21 Canadian Compliance A 22 North American and Canadian Compliance Information A 22 Environmental A 24 Restriction Evalu...

Page 8: ...e Speed Inverter Auxiliary 24V Input AC30V Ac30P only F 4 RelayS AC30V ONLY F 4 SYSTEM Auxiliary 24V Input AC30D ONLY F 5 DIGITAL INPUTs AC30D ONLY F 5 Encoder Power Supply Output AC30D ONLY F 6 Encod...

Page 9: ...ed herein or any other associated operation The information given is intended to highlight safety issues and to enable the user to obtain maximum benefit from the equipment Complete the following tabl...

Page 10: ...tor must be connected to an appropriate safety earth 3 Ensure all incoming supplies are isolated before working on the equipment Be aware that there may be more than one supply connection to the inver...

Page 11: ...ined within the motor must have at least basic insulation All exposed metalwork in the Inverter is protected by basic insulation and bonded to a safety earth RCDs are not recommended for use with this...

Page 12: ...ended operating conditions the inverter may not operate as intended In particular Stored energy might not discharge to safe levels as quickly as suggested and can still be present even though the inve...

Page 13: ...nised into chapters indicated by the numbering on the edge of each page If the manual is to be printed it is designed so that it should be printed double sided using the short edge for binding Informa...

Page 14: ...der that motors used must be suitable for Inverter duty no attempt is made to control motors whose rated current is less than 25 of the inverter rated current Poor motor control or Autotune problems m...

Page 15: ...ackaging in case of return Improper packaging can result in transit damage Use a safe and suitable lifting procedure when moving the unit Never lift the unit by its terminal connections Prepare a clea...

Page 16: ...2 4 Introduction AC30 series Variable Speed Inverter...

Page 17: ...Stacks Frame Sizes K L M N Control Modules AC30V AC30P AC30D Control Module assembly including 1 AC30 Control Module 2 Option Card 3 SD Memory Card 4 Graphical Keypad GKP 5 Cabling Bracket 6 Comms Car...

Page 18: ...ll Frames L M N 190 HD current Stall Overvoltage undervoltage Heatsink over temperature Internal over temperature Output current imbalance Frames L M N only Missing output current sensor Missing line...

Page 19: ...view 3 3 AC30 series Variable Speed Inverter Power Stack Functional Overview Block Diagram for Frame K customer accessible disconnect link components not fitted in 740 stacks components fitted in 740...

Page 20: ...3 4 Product Overview AC30 series Variable Speed Inverter Block Diagram for Frames L N customer accessible disconnect link components not fitted in 740 stacks components fitted in 740 stacks only...

Page 21: ...Coast DC Injection Quickstop S Ramp and Linear Ramp Symmetric or asymmetric ramp up and down rates Raise Lower Programmable MOP function Jog Programmable jog speed Diagnostics Full diagnostic and moni...

Page 22: ...3 6 Product Overview AC30 series Variable Speed Inverter...

Page 23: ...ing K 125 275 58 1310 0 51 57 1282 0 50 47 15 0 0 59 400 0 15 75 280 0 11 02 60 0 2 36 459 8 18 10 477 8 18 81 13 0 0 51 R5 5 0 22 R10 5 0 41 M10 L 182 401 24 1340 0 52 76 1310 0 15 57 15 0 0 59 535 0...

Page 24: ...ts and heatsink Maintain minimum clearances for ventilation as given in the tables below to ensure adequate cooling of the inverter and that heat generated by other adjacent equipment is not transmitt...

Page 25: ...covers and cover fixings must remain in place while the drive is energised These should only be ever be removed once the supply to the unit has been disconnected and the residual energy in the DC link...

Page 26: ...bles from the inverter The top terminal cover will need to be removed in order to connect the DC link input cables or brake cables Frame K only to the inverter On the Frame K the front panel must be r...

Page 27: ...hrough the bottom gland plate and connect onto terminals U V W Phase rotation is important to ensure consistency between the inverter motor control direction and motor shaft rotation Connect both the...

Page 28: ...te and connect onto terminals DC DC respectively It is important not to transpose these connections 740 Stack Top Terminals Frame K 740 Stack Top Terminals Frames L N Refer to page 4 9 for terminal bl...

Page 29: ...n When wiring an inverter for use as an AFE terminals U V W are used to connect to the post filter three phase mains supply Earth both the inverter and motor earth or incoming supply for an AFE applic...

Page 30: ...he DBR cables through the top gland plate and connect across the terminals DC DB Note Frames L M N do not have an internal brake switch fitted 710 740 Stack Top Terminals Frame K Refer to page 4 9 for...

Page 31: ...st The use of suitably rated bus bar connections is recommended M10 ring crimp N M16 post The use of suitably rated bus bar connections is recommended M10 ring crimp In North America wire sizes AWG kc...

Page 32: ...327 487 487 n a 7x0 4L0590 487 487 487 Heavy Duty 7x0 4L0530 327 487 327 n a 7x0 4L0590 327 487 487 M Normal Duty 7x0 4M0650 487 487 487 n a 7x0 4M0700 487 653 487 Heavy Duty 7x0 4M0650 487 487 487 n...

Page 33: ...K TERMINAL TIGHTENING TORQUES Frame Size Power Terminals Earth Nuts AC Line L1 L2 L3 Output M1 M2 M3 DC Link DC DC Brake DB K 38 336 38 336 38 336 11 97 L 38 336 38 336 n a 22 195 M 90 797 90 797 n a...

Page 34: ...installer should check that the fan is set to operate on the correct supply voltage Removal of this panel also allows access to the AC line filter PCB and in particular the Y cap and VDR disconnects...

Page 35: ...LINE FED POWER STACK FAN SUPPLY VOLTAGE SELECTION With the front panel removed ensure that the fan supply voltage selection link is correctly located according to the three phase AC drive supply volta...

Page 36: ...removed ensure that the fan supply voltage selection link is correctly located according to the DC supply voltage to the drive An external 220VAC auxiliary supply is required to power the main cooling...

Page 37: ...e required to do this in system applications where there are RCD s in circuit or where the inverter is installed on an IT supply WARNING Disconnection of the EMC filter invalidates the CE EMC Declarat...

Page 38: ...re the inverter is installed on an IT supply Note The removal of the Y cap disconnect is mandatory where the inverter is deployed in an AFE application WARNING Disconnection of the EMC filter invalida...

Page 39: ...le 5 1 AC30 series Variable Speed Inverter Chapter 5 Installation Control Module Read Appendix A Compliance before installing this unit Control Module PRODUCT DIMENSIONS AC30V P AC30D All dimensions a...

Page 40: ...ever be removed once the supply to the unit has been disconnected and the residual energy in the DC link capacitors has been discharged All activities covered in this chapter should be carried out wh...

Page 41: ...or to fit either Option and or Comms cards cabling brackets and SD cards or remove the control module altogether first remove the control module cover as follows 1 First remove the GKP or Blanking Pl...

Page 42: ...wer stack then having first removed the control module cover and Comms card if fitted as outlined on pages 5 3 and 5 26 respectively 1 Unscrew captive screw 2 Lift lower edge of assembly 4 Lift assemb...

Page 43: ...X11 02 ANIN 02 10V 0 10V X11 03 ANOUT 01 10V 0 10V X11 04 ANOUT 02 0 10V 0 20mA 4 20mA X11 05 10V reference X11 06 10V reference X12 01 LH DIGIN 04 DIGOUT 01 X12 02 DIGIN 05 DIGOUT 02 X12 03 DIGIN 06...

Page 44: ...IN 01 10V 0 10V 0 20mA 4 20mA X11 02 ANIN 02 10V 0 10V X11 03 ANOUT 01 10V 0 10V X11 04 ANOUT 02 0 10V 0 20mA 4 20mA X11 05 10V reference X11 06 10V reference X12 01 LH DIGIN 04 DIGOUT 01 X12 02 DIGIN...

Page 45: ...X31 06 Encoder 2 Z input X31 07 Encoder PSU Output Positive terminal X31 08 Encoder PSU Output 0V terminal X32 01 Encoder 1 A input X32 02 Encoder 1 A input X32 03 Encoder 1 B input X32 04 Encoder 1...

Page 46: ...ontrol Application 5 supports the use of the inverter as an Active Front End for regenerative applications IMPORTANT Refer to Chapter 9 The Graphical Keypad for details on how to reset the inverter to...

Page 47: ...single wire switch starting and push button starting Other control connections for your Application can be made to suit your system Referring to the Connection Diagram Follow the instructions for Loca...

Page 48: ...03 X13 04 DIGIN 04 X12 01 DIGIN 05 X12 02 DIGIN 06 X12 03 DIGIN 07 X12 02 SEQUENCING LOGIC RUN FORWARD JOG NOT STOP NOT COAST STOP NOT QUICKSTOP TRIP RESET REVERSE 0422 Vhz Shape 0457 Base Frequency...

Page 49: ...Installation Control Module 5 11 AC30 series Variable Speed Inverter Basic Speed Control Wiring...

Page 50: ...PLICATIONS WITH LIMIT SWITCHES OR PROXIMITY TRANSDUCERS AUTOMATIC Pump Auto Manual Selector Auto Speed Reference Level Limit Switch Level Sensor LEVEL CONTROL REF SELECT RUN SELECT FWD REV 0484 Seq St...

Page 51: ...Installation Control Module 5 13 AC30 series Variable Speed Inverter Auto Manual Control Wiring...

Page 52: ...P NOT QUICKSTOP TRIP RESET RAISE SPEED 0422 Vhz Shape 0457 Base Frequency 0447 Fixed Boost 0455 Rated Motor Current ANOUT 01 X11 03 ANOUT 02 X11 04 SPEED DEMAND MOTOR CURRENT SEQUENCING LOGIC 1901 Ram...

Page 53: ...Installation Control Module 5 15 AC30 series Variable Speed Inverter The Application is sometimes referred to as Motorised Potentiometer Raise Lower Trim Wiring...

Page 54: ...3 24V 0V 0V 4 0V 0V 24V 5 24V 24V 0V 6 24V 24V 24V 7 SEQUENCING LOGIC Application 3 Speed Presets IDEAL FOR GENERAL PURPOSE APPLICATIONS REQUIRING MULTIPLE DISCRETE SPEED LEVELS Speeds Preset 1 Setup...

Page 55: ...Installation Control Module 5 17 AC30 series Variable Speed Inverter Presets Speeds Wiring...

Page 56: ...AIR HANDLING OR PUMPING Speed Setpoint Pressure or Volume Feedback Transducer PID CONTROL 1928 Proportional Gain 1929 Integral TC 1930 Derivative TC 1931 Output Filter TC 1932 Output Pos Limit 1933 O...

Page 57: ...Installation Control Module 5 19 AC30 series Variable Speed Inverter PID Control Wiring...

Page 58: ...EXTERNAL PRECHARGE SWITCHES AND CONTACTORS M AFE Drive Motoring Drive Grid Motor AFE Control Application A simple application that controls external precharge relays and contactors and ensures that a...

Page 59: ...Installation Control Module 5 21 AC30 series Variable Speed Inverter AFE Control Wiring Excludes 7004 04 00 Wiring...

Page 60: ...2 5 mm2 AC30P AC30D CONTROL MODULE TERMINAL BLOCK CABLE FERRULE RECOMMENDATIONS The following wire is recommended for use with the AC30 series control module terminal blocks Wire Type Core Min Max H05...

Page 61: ...he AC30 series control modules These are listed in the Chapter 7 Associated Equipment Control Module section To fit the Cabling Brackets 1 Remove the GKP Blanking Plate if fitted and control module co...

Page 62: ...in built Ethernet port the AC30P D have two HA503711U003 Chapter 8 Ethernet provides details on how to setup the Ethernet communications port Connecting the Ethernet Cable AC30V To remove the Ethernet...

Page 63: ...onnecting the Ethernet Cables AC30P and AC30D ETHERNET CABLE RECOMMENDATION The following Ethernet cables are recommended for use with the AC30 series control modules Category Screened CAT5e Yes CAT6...

Page 64: ...ment Control Module section To fit the cards 1 Remove the GKP Blanking Plate if fitted and Control Module Cover as instructed on page 5 3 2 Click onto the control module casting either the Option card...

Page 65: ...quired 2 Untighten the Option Comms card retaining screw 3 Squeeze the sides of the Option Comms card plastic moulding as shown in the diagram and pull away from the control module casting HAZARDOUS V...

Page 66: ...are listed in the Chapter 7 Associated Equipment Control Module section To fit the cards 1 Remove the GKP Blanking Plate if fitted as instructed on page 5 3 2 With the SD card pointing label side dow...

Page 67: ...7 Associated Equipment Control Module for options When remote mounting the GKP to either a cubicle door or panel it must be fitted onto a flat surface The cut out details for doing so are given below...

Page 68: ...5 30 Installation Control Module AC30 series Variable Speed Inverter...

Page 69: ...t Power Stack AC LINE FED 710 STACKS CONNECTION OVERVIEW Connect the associated equipment to an AC Fed AC30 in the following order AC Motor Choke optional E Dynamic Braking Resistor optional D AC Line...

Page 70: ...Amperes 480V maximum Input bridge I T values have been provided in the table to allow customers to source equivalent fuses for use in their installations Frame Size Product Code Input Bridge I T A s...

Page 71: ...high frequency and dc components of earth leakage currents will flow under normal operating conditions Under certain fault conditions larger dc protective earth currents may flow The protective funct...

Page 72: ...nce mH phase Rated Current A Peak Instantaneous Current A 150 HD rating kW hp K 710 4K0315 160 250 0 095 280 485 710 4K0380 200 300 0 075 350 590 710 4K0440 250 350 0 065 430 720 L 710 4L0530 280 450...

Page 73: ...ted to absorb both peak braking power during deceleration as well as the average power over the complete cycle The following formulas can be used to calculate the peak and average braking power Peak B...

Page 74: ...A Compliance for maximum motor cable lengths Where required Parker recommend the following output choke ratings Frame Size Product Code Motor Power Inductance mH phase Rated Current A Peak Output Curr...

Page 75: ...VIEW An example of how to connect AC30 DC Link Fed drives in a system configuration is shown below A B C D E AC Line Fuses EMC Filter optional AC Line Choke DC Link Fuses AC Motor Choke optional Where...

Page 76: ...hen a system with 4x 7 5kW motors 2x 22kW and 1x 37kW has a total current of 212A If it is known that one of the 22kW motors is overhauled during normal operation then that motor current can be subtra...

Page 77: ...nce of each drive supplied from the DC supply unit The internal capacitance for each drive power rating Frames K N is provided in the table below Frame Size Product Code Internal Capacitance K 7x0 4K0...

Page 78: ...oth UL recognised components Customers can source equivalent fuses for use in their installations Note Where inverters are used on AFE systems with elevated DC link buses above 700V higher voltage fus...

Page 79: ...DC Link Fuses AC Motor Choke optional Mandatory component Optional component System component not addressed in this Manual Note VDR Y Cap disconnects need to be removed from ALL drives See Chapter 4 I...

Page 80: ...ssociated Equipment Power Stack AC30 series Variable Speed Inverter AC Line Input Fuses See page 6 2 External EMC Filters optional See page 6 3 DC Link Input Fuses See page 6 10 AC Motor Chokes See pa...

Page 81: ...The control module required for AFE functionality with an AC30 power stack must be either an AC30P or AC30D fitted with the Encoder Feedback option module 7004 04 00 The AC30V does not have AFE contr...

Page 82: ...6 14 Associated Equipment Power Stack AC30 series Variable Speed Inverter...

Page 83: ...umbers For installation information see Chapter 5 Installation Control Module Option Cards There are a range of Option Cards that are available for customer fitting to an AC30 series control module Pr...

Page 84: ...herNet IP HA501842U001 7003 EC 00 EtherCAT HA501938U001 7003 RS 00 Modbus RTU HA501839U001 Refer to the Technical Manual for detailed instructions For installation information see Chapter 5 Installati...

Page 85: ...local sales office Product Code Description 7001 00 00 Graphical Keypad GKP 7001 00 01 Graphical Keypad GKP inc remote mounting assembly kit LA501991U300 The remote mounting assembly kit can be ordere...

Page 86: ...7 4 Associated Equipment Control Module AC30 series Variable Speed Inverter...

Page 87: ...afe Stop 1 SS1 the external safety control unit causes the drive to decelerate to rest Once at rest it invokes STO in the inverter Please refer to EN61800 5 2 2007 para 4 2 2 3 for the formal definiti...

Page 88: ...ety ratings STO always overrides any attempt to start the drive If one or both STO control inputs is requesting the STO function the drive will not start even if for example the drive s software malfu...

Page 89: ...to the following aspects of this standard Architecture according to Category 3 Solid lines represent the STO control paths Dashed lines represent reasonably practicable fault detection Key I1 I2 user...

Page 90: ...epted by the user The user must undertake a risk analysis and specify suitable components that when connected together meet the risk assessment requirements Mean Time To Failure dangerous MTTFd of eac...

Page 91: ...00 years1 PLe DC medium DC Medium Mission Time 20 years 20 years Fault Reaction Function Latched STO2 Note all values quoted in this table are valid only when the two STO user inputs are driven indepe...

Page 92: ...y requirements of EN61800 the STO functionality has been subjected to testing for immunity at higher levels In particular the STO function only has been tested for radiated immunity according to EN620...

Page 93: ...her inverter terminals except X10 01 X10 02 and X10 04 X10 04 STO Common2 Signal return for STO A Input and STO B Input Connected internally to X10 02 This terminal or X10 02 must be connected to eart...

Page 94: ...intended safe STO state The examples show the use of the 24V supply provided on X12 05 24V and X12 06 0V as source of power to a load Alternatively an external 24V supply could be used Note If a drive...

Page 95: ...ms Conditions in which the STO inputs are operative All i e STO cannot be disabled in any condition Output Specification OFF state Maximum applied voltage 30V X10 06 relative to X10 05 Leakage current...

Page 96: ...otor STO trip reported If either of these conditions persists for more than 3 0 seconds the maximum fault detection time the STO function will lock into a fault state The drive cannot start until the...

Page 97: ...ly reflecting true dual channel operation as intended States 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This is the safe torque off state of the...

Page 98: ...drive 2 Both inputs are high Drive is able to run under software control User output is OFF 3 One input is high and the other input is low Drive is tripped and cannot start due to STO action User out...

Page 99: ...peration 4 The fault state one input high the other input low has persisted for longer than 3 0 seconds being the maximum fault detection time The STO hardware logic locks into state 4 The drive is tr...

Page 100: ...will not react to such pulses and therefore will not inadvertently invoke the STO function States 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This...

Page 101: ...Normal state Out of box state Normal startup state X10 01 low X10 03 low Drive cannot run X10 01 low X10 03 high Drive cannot run X10 03 high X10 01 high X10 01 low X10 03 low X10 01 high X10 03 low...

Page 102: ...trip from occurring as described elsewhere in this chapter The user must decide if STO is to be permanently inactive or to make use of the STO feature If the STO feature is not required see the Applic...

Page 103: ...e taken by the user to restrain it for example a mechanical brake Examples of external forces are suspended loads effect of gravity and other web tensioning devices The inverter STO feature does not p...

Page 104: ...either an internal STO fault or an external single channel user fault the user must immediately fully resolve the fault The user must ensure dual channel operation has been fully restored before atte...

Page 105: ...cations that do not require STO function Here the STO inputs X10 01 and X10 03 have been set to the inactive state tied to 24V Drive control is performed solely through software with no inherent safet...

Page 106: ...rational not STO stop Press the DRIVE STOP button Wait for the motor to come to rest To invoke STO Press the DRIVE STOP button Wait for the motor to come to rest Open the STO Request contacts simultan...

Page 107: ...l unit outputs are OPEN thus the STO state is requested of the inverter The latter responds by energising KA1 if both channels are active and healthy KA1 is used as a self check for the reset cycle of...

Page 108: ...es the safety control unit to open its output contacts together In response the drive will confirm by energising KA1 via X10 05 that STO has been invoked The user may wish require that this is verifie...

Page 109: ...tive and healthy KA1 is used as a self check for the reset cycle of the Safety Control Unit If a reset cannot be achieved due to KA1 being de energised a fault may be present and must be resolved by t...

Page 110: ...me for the motor to come to rest In response the drive will confirm by energising KA1 via X10 05 that STO has been invoked The user may wish require that this is verified by mechanisms not shown on th...

Page 111: ...THE EQUIPMENT INTO SERVICE FURTHER OPERATION OF THE INVERTER WITHOUT RESOLVING THIS FAILURE IS ENTIRELY AT THE USER S OWN RISK FAILURE TO DO SO COULD RESULT IN INJURY DEATH OR DAMAGE PARKER WILL NOT A...

Page 112: ...associated verification assessments If the machine has been idle for more than a period of time determined by the machinery builder and user risk assessments The check must be made by suitably qualifi...

Page 113: ...emain OFF 7 Ensure terminals X10 01 and X10 03 are both 24V Try to restart the drive Drive must restart at SPT1 STO trip must clear X10 05 and 06 must remain OFF Channel B Check STO test Comprehensive...

Page 114: ...ust start at SPT1 X10 05 and 06 must remain OFF 18 Stop the drive Drive must decelerate to rest X10 05 and 06 must remain OFF User Output Check STO test Comprehensive Check Activity Expected reaction...

Page 115: ...inals X10 01 and X10 03 No error must be present in the drive system 3 Apply power to the drive X10 05 and 06 must be OFF No error must be present in the drive system 4 Try to start the drive with a n...

Page 116: ...nvoked by the user Use STO according to instructions elsewhere in this chapter Drive fails comprehensive or regular STO test Don t care Don t care Don t care Faulty hardware Immediately return the inv...

Page 117: ...nting up to 3 metres away The GKP has the following features A keypad with 9x pushbuttons on it 2x illuminated pushbuttons that give an indication of the operational status of the inverter Large displ...

Page 118: ...mode Changes motor rotation direction Local control mode only Add or Removes parameters to or from the Favourites menu Navigation Editing Keys OK Enters into the next menu level or parameter Enters in...

Page 119: ...status of each of these LED illuminated pushbuttons indicates the real time operation of the inverter LED Status Inverter Status Run Key Stop Key OFF ON STOPPED ON OFF RUNNING OFF FLASHING STOPPING FL...

Page 120: ...the display shows a summary of the inverter status This is divided into four regions Each region is dedicated to a particular status indication as shown Run stop and direction Trip Ethernet Control S...

Page 121: ...eters Soft key action Moves back to the previous menu level Soft key action Toggles direction between ve and ve speed setpoint Abort Toggles parameter assigned to Soft Key 2 Displayed when editing a p...

Page 122: ...be asked if they would like to continue and run the Wizard If yes the first option is to Set Factory Defaults Changing this parameter to TRUE then pressing OK resets all parameters back to the defaul...

Page 123: ...30x for the AC30V or firmware 30p for the AC30P and AC30D Install the SD card Insert the SD card into the slot in the upper moulding of the control module Refer to Chapter 5 Installation Control Modul...

Page 124: ...9 8 The Graphical Keypad AC30 series Variable Speed Inverter...

Page 125: ...nel are permitted to repair this product to maintain certifications reliability and quality levels MAKE NO ATTEMPT TO REPAIR THE UNIT RETURN IT TO PARKER SAVING YOUR APPLICATION DATA In the event of a...

Page 126: ...10 2 Routine Maintenance Repair AC30 series Variable Speed Inverter...

Page 127: ...c Compatibility EMC Part 3 2 Limits Limits for harmonic current emissions equipment input current up to and including 16A per phase EN62061 2005 Annex E Safety of machinery Functional safety of safety...

Page 128: ...ive Low Voltage Directive When installed in accordance with this manual the product will comply with the low voltage directive 2014 35 EU Protective Earth PE Connections Only one protective earth cond...

Page 129: ...n accordance with this manual the product will comply with the machinery directive 2006 42 EC This product is classified under category 21 of annex IV as logic units to ensure safety functions All ins...

Page 130: ...tage less than 1000V intended for use in the second environment and not intended for use in the first environment Category C4 PDS Power Drive System of rated voltage equal to or above 1000V or rated c...

Page 131: ...30 230 30 230 1000 37 Category C2 Not applicable Equivalent 30 230 40 230 1000 47 Category C3 These limits have no relationships with the generic standards 30 230 50 230 1000 60 Limit has been adjust...

Page 132: ...i Peak dB V Average dB V EN 61800 3 EN61000 6 3 EN61000 6 4 Category C1 Equivalent Not applicable 0 15 0 5 66 56 56 46 0 5 5 0 56 46 5 0 30 0 60 50 Category C2 Not applicable Equivalent 0 15 0 5 79 66...

Page 133: ...C3 740 4xxxxx xN product codes when supplied by an AC to DC full bridge and required line choke Maximum motor cable length 50m Conducted emissions solution true for default 2kHz switching frequency O...

Page 134: ...A 8 Compliance AC30 series Variable Speed Inverter Conducted Emissions Profiles AC supplied C3 Products Frame K Frame L Frame M Frame N...

Page 135: ...earth the screen at the non VSD end via a 0 1 F capacitor Connect the screen at the VSD end to the VSD protective earth point and not to the control board terminals 2 Dirty Earth Busbar insulated fro...

Page 136: ...al multi drive system within a cubicle Dirty earth cables Clean digital earth cables Clean analogue earth cables Key Enclosure earth cables Unscreened signal cables U clip connected to back panel Scre...

Page 137: ...MC Compliance Table on page A 7 The cubicle should be as free of openings as is practical Vent systems suitable for EMC applications are available from cubicle vendors and should be used Radiated magn...

Page 138: ...ield If the cable is interrupted to insert contactors etc re connect the screen using the shortest possible route Some motor gland boxes and conduit glands are made of plastic if this is the case then...

Page 139: ...ed 710 power stacks Refer to Chapter 6 Associated Equipment Power Stack for recommended components to use with the AC30 power stacks A B C D E AC Line Fuses EMC Filter optional AC Line Choke optional...

Page 140: ...r Stack for recommended components to use with the AC30 power stacks Clean cables Noisy cables Sensitive cables Key X X Mandatory component Optional component X Component may be required A B C D E AC...

Page 141: ...les close or parallel to the motor dc link and braking chopper circuit for any distance Never run supply dc link or motor cables in the same bundle as the signal control and feedback cables even if th...

Page 142: ...put filters at the output of the VSD Refer to Chapter 6 Associated Equipment Power Stack for AC output choke specifications EMC Motor Output Filter This can help the drive achieve EMC and filter therm...

Page 143: ...1000 3 12 2011 Table 4 Product Code 710 4K0315 710 4K0380 710 4K0440 Motor Power kW 160 200 250 Typical Motor Efficiency 93 93 93 Harmonic No RMS Current A 1 255 318 397 3 0 0 0 5 76 7 88 5 103 7 39 0...

Page 144: ...IEC61000 3 12 2011 Table 4 Product Code 710 4L0530 710 4L0590 Motor Power kW 280 315 Typical Motor Efficiency 93 93 Harmonic No RMS Current A 1 452 3 508 5 3 0 0 0 0 5 132 0 142 6 7 65 8 71 0 9 0 0 0...

Page 145: ...IEC61000 3 12 2011 Table 4 Product Code 710 4M0650 710 4M0700 Motor Power kW 355 400 Typical Motor Efficiency 94 94 Harmonic No RMS Current A 1 567 3 638 9 3 0 0 0 0 5 165 7 179 4 7 82 4 87 4 9 0 0 0...

Page 146: ...he supply transformer The results meet the limits specified in IEC61000 3 12 2011 Table 4 Product Code 710 4N0790 Motor Power kW 450 Typical Motor Efficiency 95 Harmonic No RMS Current A 1 716 3 3 0 0...

Page 147: ...l Safety and Health Administration s OHSA Nationally Recognised Testing Laboratory NRTL program An NRTL is a private third party organisation accredited by OSHA to test and certify products to nationa...

Page 148: ...Power Stack for recommended fuse ratings Solid State Motor Overload Protection This product provides Class 10 motor overload protection The maximum internal overload protection level current limit is...

Page 149: ...PSCC supply ratings Frame Size Standard Fault Current A RMS Symmetrical Amperes 480V maximum K 18 000 L 30 000 M 30 000 N 42 000 Where inverters are to be used on higher rated supplies refer to Chapte...

Page 150: ...uct article manufacturers or importers into Europe are obligated under Article 33 of REACH to inform recipients of any articles that contain chemicals on the Substances of Very High Concern SVHC candi...

Page 151: ...together with local distributors and in accordance with EU directive 2002 96 EC undertakes to withdraw and dispose of its products fully respecting environmental considerations For more information a...

Page 152: ...A 26 Compliance AC30 series Variable Speed Inverter...

Page 153: ...Speed Inverter Appendix B E Plan Library E Plan Library For information on the E Plan library go to www eplan co uk web site To obtain layout diagrams from our E Plan Library go to www parker com eme...

Page 154: ...B 2 E Plan Library AC30 series Variable Speed Inverter And then to the tab Product Support where you ll find the EPLAN Download link...

Page 155: ...is shows the product is an AC30 series versatile controller with Graphical Keypad fitted standard 3C3 conformal coating and no special options Note This product code is for the control module only The...

Page 156: ...kW normal heavy duty L0590 315 kW 280 kW D0004 1 1 kW 0 75 kW M0650 355 kW 315 kW D0006 2 2 kW 1 5 kW M0700 400 kW 355 kW D0010 4 kW 3 kW N0790 450 kW 400 kW D0012 5 5 kW 4 kW 4 E0016 7 5 kW 5 5 kW N...

Page 157: ...80 kW 3 M0650 355 kW 315 kW 4 400 V nominal supply system AC line M0700 400 kW 355 kW 4 N0790 450 kW 400 kW normal heavy duty 5 D0004 1 1 kW 0 75 kW N Without brake switch Frames LMN only D0006 2 2 kW...

Page 158: ...pply 94A output current rating 60kW 500V without a brake switch fitted Category C3 compliant and no special options 1 2 4 5 6 380 5 R 0094 N E 0000 1 4 380 AC30 series regenerative supply unit N Witho...

Page 159: ...derate by 1 per 100m to a maximum of 2000m Humidity Maximum 85 relative humidity at 40 C non condensing Atmosphere Non flammable non corrosive and dust free Climatic Conditions Class 3k3 as defined b...

Page 160: ...y on all units Use a copper protective earth conductor 10mm minimum cross section or install a second conductor in parallel with the protective conductor to a separate protective earth terminal The co...

Page 161: ...he fan flow rate given in the table is the per fan volume of air specified on the part datasheet Frame Size Product Code Fan Flow Rates Duct Fan Internal Fan Qty IP20 K 7x0 4K0315 1 537 913 N A 7x0 4K...

Page 162: ...y Duty Output Overload Motoring 150 for 60s 180 for 3s short term rating 710 4K0315 132 260 229 200 240 225 98 2 8 7 7 710 4K0380 160 315 276 250 302 279 98 2 8 6 9 710 4K0440 200 380 344 300 361 334...

Page 163: ...4M0700 400 700 678 600 680 657 98 2 8 8 1 Heavy Duty Output Overload Motoring 150 for 60s 710 4M0650 315 590 536 500 590 548 98 2 8 8 5 710 4M0700 355 650 601 550 640 603 98 2 8 8 2 Power Supply 380...

Page 164: ...3s short term rating 740 4K0315 132 260 281 200 240 276 98 2 8 7 7 740 4K0380 160 315 338 250 302 342 98 2 8 6 9 740 4K0440 200 380 421 300 361 409 98 2 8 7 5 L Normal Duty Output Overload Motoring 11...

Page 165: ...s 180 for 3s short term rating K 740 4K0315 180 260 322 191 240 297 99 2 8 7 7 740 4K0380 218 315 390 241 302 374 99 2 8 6 9 740 4K0440 263 380 470 288 361 447 99 2 8 7 5 Heavy Duty Overload 150 for 6...

Page 166: ...E 8 Technical Specifications Power Stack AC30 series Variable Speed Drive...

Page 167: ...ica Canada Altitude If greater than 1000m above sea level derate by 1 per 100m to a maximum of 2000m Humidity Maximum 85 relative humidity at 40 C non condensing Atmosphere Non flammable non corrosive...

Page 168: ...1131 2 Inputs Output Range AIN1 Range selected by parameter 0001 from 0 to 10V 10V to 10V 0 to 20mA 4 to 20mA AIN2 Range selected by parameter 0002 from 0 to 10V 10V to 10V Absolute maximum input curr...

Page 169: ...Operating Range DIN1 DIN2 DIN3 DIO1 DIO2 DIO2 DIO4 0 5V dc OFF 15 24V dc ON absolute maximum input voltage 30V dc undefined state 15V 5V 0V 24V ON OFF Input Threshold Typically 10V Input Impedance 3...

Page 170: ...ELV supply is required for each drive on which these inputs are used AC30P A common non earthed SELV supply can be used to power more than one control module by connecting the positive supply to the t...

Page 171: ...by bussing the supply to the 24V system aux input terminal X30 05 and to the 0V system aux input terminal X30 06 on each drive Input Current 1 5A minimum supply required per control module 2 0A peak...

Page 172: ...7 ENCPSU 0V X31 08 X32 08 Output Voltage Programmable 5V 12V 15V or 20V Rated Output Current Limited to 500mA and 5W 500mA 5V 417mA 12V 333mA 15V 250mA 20V Isolation Galvanic isolation from control 0V...

Page 173: ...gic Threshold Selectable Low level nominally 1 8V suitable for 5V signaling High level nominally 6 5V Input Current Typ 7mA 24V input Absolute maximum input voltage 30V Counting Modes Selectable Quadr...

Page 174: ...l output differential voltages 5V 12V 15V or 20V Rated load nominal output differential voltages 4 0V 10 8V 13 9V or 18 9V respectively Rated Output Current 33mA 100mA total for all three outputs comb...

Page 175: ...AC30 series Variable Speed Drive...

Page 176: ...herlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Tel...

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