Panduit PES400 Operation Manual Download

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OPERATION MANUAL

PES400
ENGLISH

PES400: PA28981A01_01

Page: 2 of 46

4-2018

ACCESSORIES (ITEMS INCLUDED WITH EMBOSSER)

DESCRIPTION

1 SOFT SIDED CASE

1 USB FLASH DRIVE WITH EASY-MARK

PLUS SOFTWARE AND OPERATION
MANUAL

1 EXTERNAL HOPPER WITH MULTIPLE

WIDTH INSERT; AND SMALL PLATE
INSERTS

2 KEYS FOR TECHNICAL SERVICE

USE

1 SERIAL CABLE, 9-25 PIN

3 COMBINATION WRENCHES (13mm,

7mm & 5mm)

2 SHORT PLATE WEIGHTS

1 EXTRA WIDE PLATE WEIGHT

SHORT AND LONG LOADER TOP

CLAMP

SHORT AND LONG PLATE SUPPORT
BLOCKS

1 WIDE PLATE WEIGHT
1 MEDIUM PLATE WEIGHT
1 NARROW PLATE WEIGHT

GATE HEIGHT GAUGE SET

1 RS232 TO USB ADAPTER SERIAL

PORT CABLE

1 ALLEN WRENCH (2.5mm)

TEST PLATES

2 MACHINE COVER KEYS

POWER CORD FOR 220V

POWER CORD FOR 110V

3 GUIDE RAIL SIZING BLOCKS:

1 FOR WIDE PLATES,
1 FOR MEDIUM PLATES
1 FOR NARROW PLATES

Summary of Contents for PES400

Page 1: ...duit Corp 2018 Email ga techsupport panduit com EU Website www panduit com emea EU Email emeatoolservicecenter panduit com www panduit com US Canada Technical Support Tel 1 866 871 4571 Panduit Europe...

Page 2: ...r Changing Plate Sizes and Embossing 16 4 2 Detailed Setup Instructions 18 4 2 1 Remove Top Clamp 18 4 2 2 Remove Top Weights 18 4 2 3 Remove Plates 18 4 2 4 Move RH Side Wall 18 4 2 5 Plate Support B...

Page 3: ...with the following procedure Unscrew the side upper screws to remove the top cover Remove the accessories cables documentation etc Remove the top polyurethane shell Unscrew the bottom screws to remove...

Page 4: ...HNICAL SERVICE USE 3 1 SERIAL CABLE 9 25 PIN 12 3 COMBINATION WRENCHES 13mm 7mm 5mm 4 2 SHORT PLATE WEIGHTS 1 EXTRA WIDE PLATE WEIGHT 13 SHORT AND LONG LOADER TOP CLAMP 5 SHORT AND LONG PLATE SUPPORT...

Page 5: ...r needed for USB to serial port 4 AC Connect the AC cable to the rear input of the machine and to the proper AC source Be sure to verify the power required WARNINGS AND ADVICE DURING INSTALLATION WARN...

Page 6: ...r 1 4 1 System Requirements Windows 10 Windows 8 Windows 7 Vista Windows 2000 SP4 or Windows XP SP2 USB to Serial DB9 adapter Computer with available USB ports 1 4 2 Install Software for the USB to Se...

Page 7: ...e up divider in 0 75 19mm slot see Figure 24 with side eject guide plate 0 75 19mm see Figure 23 3 Tighten screws to lock hopper position 1 6 Easy Mark Plus Software Installation Version 1 2 or higher...

Page 8: ...m Easy Mark Plus_setup exe 4 When prompted select your preferred language for installation instructions and click OK to proceed 5 Follow the prompts in the on screen installation guide to finish the i...

Page 9: ...lates It is computer operated and runs with Panduit Easy Mark Plus software e g PC compatible The PES400 has the following characters available in two sizes 3mm and 5mm font A through Z numbers 0 thro...

Page 10: ...x per line 8 lines max Plate Thickness 015 016 38mm 40mm Material ALUM MMP337W71 MAL 3 3mm Font 20 Characters Max per line 9 lines max 5mm Font 14 Characters Max per line 9 lines max Plate Thickness 0...

Page 11: ...rs Max per line 1 line max Plate Thickness 010 25mm Material 304 MT172 M M316 3mm Font 12 Characters Max per line 3 lines max 5mm Font 8 Characters Max per line 3 lines max Plate Thickness 010 25mm Ma...

Page 12: ...haracters Max per line 1 line max Plate Thickness 010 25mm Material 316 MT350 M M316 3mm Font 29 Characters Max per line 3 lines max 5mm Font 20 Characters Max per line 3 lines max Plate Thickness 010...

Page 13: ...M 3mm Font 29 Characters Max per line 7 lines max 5mm Font 20 Characters Max per line 7 lines max Plate Thickness 015 016 38mm 40mm Material 304 MT350W17 D 4HL 3mm Font 25 Characters Max per line 7 l...

Page 14: ...4 Radio Frequency Devices ICES 003 Issue 6 2016 Information Technology Equipment Including Digital Apparatus Limits and Methods of Measurement KN 61000 6 4 2012 KN 61000 6 2 2012 KN 61000 3 3 2014 KN...

Page 15: ...GLISH PES400 PA28981A01_01 Page 13 of 46 4 2018 3 1 4 Production Capacity PES400 Loader Capacity Capacity 200 Plates 0 5mm Plate Thickness External Hopper Capacity Capacity 100 Plates Plate Production...

Page 16: ...les pi ces m caniques et lectriques l int rieur de la machine Ces pi ces ne doivent tre accessibles qu aux personnes autoris es et sp cialis es en r paration et en entretien L op rateur peut effectuer...

Page 17: ...t perform any maintenance work while the machine is connected to the power supply To replace a fuse or do internal maintenance disconnect the power supply DANGER HAUTE TENSION Ne pas effectuer de trav...

Page 18: ...and side knob and slide the right hand side wall to open the loader Figure 1 and Figure 5 Change the Plate Support Block if needed Step 4 2 5 on Page 19 to determine correct plate support block Put co...

Page 19: ...M316 38 9 6 Narrow 3 5 89 Long Narrow 38 9 6 MMP172W38 MT172W38 M 1 72 43 Short Short Divider 75 19 using Insert 38 x 1 72 9 6 x 43 MMP350HW54 MAL NCMP35W54T20 AL 54 13 7 Medium 3 5 89 Long Medium 54...

Page 20: ...he weight is not accessible Remove the weight after moving the RH side wall in Step 4 2 4 Figure 5 Note that 1 72 x 0 75 43mm x 19mm will have 2 identical weights 4 2 3 Remove Plates a Remove any plat...

Page 21: ...through side eject plate Figure 6 d For easier access slide the plate support block right from top side then remove thumbscrew with washer and Plate Support Block e Remove thumbscrew s from Plate Sup...

Page 22: ...p 2018 OPERATION MANUAL PES400 ENGLISH PES400 PA28981A01_01 Page 20 of 46 4 2018 Figure 3 Short Plate Support Block Installed Figure 4 Long Plate Support Block Installed Figure 5 RH Side Wall moved ou...

Page 23: ...Panduit Corp 2018 OPERATION MANUAL PES400 ENGLISH PES400 PA28981A01_01 Page 21 of 46 4 2018 Figure 6 Reaching under loader to reach Long Plate Support Block thumbscrews Figure 7 Placing Thumbscrew...

Page 24: ...AL PES400 ENGLISH PES400 PA28981A01_01 Page 22 of 46 4 2018 Figure 8 Aligning Plate Support Block Figure 9 Top surfaces of Short Support Plate and Side Rails aligned Figure 10 Top Surfaces of Long Sup...

Page 25: ...auge matching recommended plate gate height see Table 2 under both feet of gate Figure 12 Figure 13 and Figure 14 c Firmly press gate down onto gauge so both feet are level Figure 15 while tightening...

Page 26: ...MP172 M MMP350W38 M MMP350W38 M316 MMP350 M MMP350 M316 MMP350H M MMP350H M316 MT172W38 M MT172 M MT350W38 M316 MT350 M 0 010 25 0 014 35 0 013 0 015 33 38 MMP350HW54 MAL MMP350H MAL 0 012 30 0 016 40...

Page 27: ...nduit Corp 2018 OPERATION MANUAL PES400 ENGLISH PES400 PA28981A01_01 Page 25 of 46 4 2018 Figure 13 Feeler Gage placement under LH gate Figure 14 Location of Feet on Gates Figure 15 Adjusting Gate Hei...

Page 28: ...the plates then back up approximately 1 16 1 6 mm 3 5 89mm or less 19mm Remove Top Clamp Insert the correct guide rail sizing block Position guide rails snug against the back of the guide rail sizing...

Page 29: ...Panduit Corp 2018 OPERATION MANUAL PES400 ENGLISH PES400 PA28981A01_01 Page 27 of 46 4 2018 Figure 18 Figure 19 Figure 20 Top Weights top row Medium Wide Extra Wide front row Short 2 Narrow...

Page 30: ...ssing in the loader on the left side of the machine Figure 22 on support block c Place weight s on top of marker Plates Cutouts are to clear Easy Feed humps d Close RH gate and tighten RH side wall kn...

Page 31: ...divider insert combinations b For plates with height 2 12 54mm or greater remove divider c For all plate widths longer than 1 72 43mm place the divider tabs into the slot matching the desired plates F...

Page 32: ...Panduit Corp 2018 OPERATION MANUAL PES400 ENGLISH PES400 PA28981A01_01 Page 30 of 46 4 2018 Figure 24 Figure 25 EXTERNAL HOPPER Divider 38 x 1 72 9 6mm x 43mm Insert...

Page 33: ...power supply is correctly set and that the main fuse has not been shorted If error message appears please refer to the Error Code section on Page 38 NOTE If the display is turned on but nothing appea...

Page 34: ...ts are concealed within the part name grouping To see the relevant formats each part name group must be expanded by double clicking or clicking on the button to the left of the Part Name e After expan...

Page 35: ...l turns blue when it is in edit mode i For the PES400 2 different font sizes can be applied to the desired text The font size can be applied to highlighted or future text by using the font size select...

Page 36: ...he print job to the embosser 4 2 14 Embossing Plates a The production cycle finishes with the unloading of the plate on the left of the Embosser If the cycle is error free the Embosser returns to the...

Page 37: ...ttom Hammer Too High Not bent Raise CCW Do not adjust Too Low Not bent Lower CW Do not adjust Too High Ends bent down Lower CW Lower CW Too High Ends bent up Raise CCW Raise CCW Too Low Ends bent down...

Page 38: ...hile holding the Bottom Hammer Fixing Nut turn the Bottom Hammer 3 clockwise to lower the Punch 4 counter clockwise to raise Punch 4 then tighten the Bottom Hammer Fixing Nut 2 while holding the Botto...

Page 39: ...0 PA28981A01_01 Page 37 of 46 4 2018 5 While holding the Top Hammer Fixing Nut turn the Top Hammer 8 clockwise to lower Die 9 counter clockwise to raise the Die 9 then tighten the Top Hammer Fixing Nu...

Page 40: ...ware error the mechanical parameters of the machine are lost E003 HARDWARE RAM ERROR Hardware error the RAM is defective Power OFF and ON the machine again if the error persists it is necessary to cha...

Page 41: ...s exit Check for X end sensor a X end sensor is dirty clean it with compressed air or lint free cloth b X end sensor isn t connected correctly on the board c Remove any impediments along the X embossi...

Page 42: ...ed correctly on the board d Check Y motor electrical connections e Check if the pulley is fixed on Y motor shaft f Check belt state E308 EMBOSSER PUNCH MOTOR ERROR The embossing clamp picks the plate...

Page 43: ...d sensor E315 EMBOSSER CARD MISSING The card plate goes out from the previous module but doesn t reach the Embosser E316 EMBOSSER CARD LOST Card Plate correctly loaded and then lost by the Embosser pl...

Page 44: ...tening the top and bottom screws until the correct torque has been reached 7 Double check the gate height If the height is out of spec you will need to readjust For thin plates being close to the boun...

Page 45: ...unctioning of the system ATTENTION DANGER The machine when at work has several moving components Do not work on the inside of the machine Do not remove the cover or guards except for the front cover w...

Page 46: ...recommend a more frequent cleaning schedule Bi Weekly to Weekly As with all servicing and maintenance the PES400 needs to be powered off during this process Also oiling components that contain metal...

Page 47: ...securing plates in blue use a 3mm Allen key from the left and right sides of the feeder Wipe down the sides of the pusher rods and then spread a thin film of oil Inspect the teeth along the bottom oil...

Page 48: ...ver you will need to remove the access plate in blue with a 3mm Hex Allen key After doing this an inspection should be done on the Lever mechanism If excessive debris is present clean and re grease co...

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