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Panasonic FP-M Hardware, Manual

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25

2-2. Parts Terminology

1

 

Power supply connector:                   

2

 

Expansion power supply
connector:                                           

3

 

Input connector (20-pin):                  

4

 

Output connector (16-pin):               

5

 

Programming tool port (RS232C):   

6

 

Baud rate selector (9600/19200):      

7

 

Expansion connector:                        

8

 

Potentiometers (V0 and V1):            

9

 

Mode selector
(RUN/REMOTE/PROG.):                

@

 

Operation monitor LEDs
(RUN/PROG./ERR./ALARM):        

A

 

User memory socket 
(EPROM/EEPROM):                        

B

 

Memory selector
(EPROM/EEPROM):

C

 

Backup battery holder:

D

 

Input indicators (LED):

E

Output indicators (LED):

F

RS232C port (C20TC type only): 

Power supply connector for 24 V DC
Supplies the power (24 V DC) to the expansion board using expansion
power supply cable.                    
Connects the input field devices (e.g., limit switch).        
MIL connector is used. Use a terminal, wire-press socket and flat cable
connector for wiring.                 
C20T and C20TC types: 12 input points
Connects the output field devices (e.g., solenoid).
MIL connector is used. Use a terminal, wire-press socket and flat cable
connector for wiring.                 
C20T and C20TC types: 8 output points                        
Use this port for the programming tools (e.g., FP Programmer II or
personal computer).               
Selects the baud rate for communication with a programming tool. 
Set the selector according to the connected programming tools. 

- FP Programmer (AFP1112): 19,200 bps                      
- FP Programmer (AFP1112A): 19,200 bps or 9,600 bps    
- FP Programmer II (AFP1114): 19,200 bps or 9,600 bps
- Personal computer: 9,600 bps                             

Connects the expansion boards.                               
Set with a screwdriver, the potentiometers allow manually adjusting the
controller. This feature makes input an analog value ranging from K0 to
K255. Each set value is stored respectively in manual dial-set registers
(V0: DT9040 and V1: DT9041).
RUN mode:

The control board executes programs.

REMOTE mode:

The RUN or PROG. mode can be changed using
programming tools.

PROG. mode:

Used for editing program.

RUN LED  ON:

Turns on when program is executed.

Flashes:

Turns on when forced ON/OFF operation is
executed in RUN mode.

PROG. LED  ON:

Turns on when the control board halts program
execution.

ERR. LED  ON:

Turns on when a self-diagnostic error occurs.          

ALARM LED  ON: Turns on when an abnormality is detected or

watchdog timer error occurs. 

Use this socket to install the memory (EPROM) and master memory
(EEPROM). 
Select the used memory type.                                 
EPROM:

memory

EEPROM: master memory
Holder for the backup battery. Refer to page 125, “6-4. Maintenance”, for
details about backup battery replacement.                                         
Indicates the input ON/OFF states.                            

X0, X4, and X8 LEDs: green
Other LEDs: red

Indicates the output ON/OFF states.                           

Y0 and Y4 LEDs: green
Other LEDs: red

Use this port to connect peripheral devices with RS232C port 
(e.g., I.O.P. and bar-code reader).

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X0

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X1

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X2

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X3

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X4

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X5

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X6

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X7

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X8

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X9

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XA

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XB

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Y0

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Y1

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Y2

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Y3

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Y4

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Y5

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Y6

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Y7

Summary of Contents for FP-M Hardware

Page 1: ...FP M Hardware ACG M0045 1 94 12 FP M Hardware PROGRAMMABLE CONTROLLER ...

Page 2: ...tics and performance that are assure in these specifications Do not dismantle or remodel the product It could lead to abnormal exothermic heat or smoke generation Do not touch the terminal while turning on electricity It could lead to an electric shock Use the external devices to function the emergency stop and interlock circuit Connect the wires or connectors securely The loose connection might c...

Page 3: ...4 1 Programming Tools 14 1 NPST GR Software 14 2 FP Programmer II 14 2 Tools for Making a Programmed ROM 15 1 Writing a program to memory EPROM with an FP ROM writer 15 2 Writing a program to memory EPROM with NPST GR Software and a commercially available ROM programmer 15 3 Writing a program to the memory EPROM via the master memory EEPROM with a commercially available ROM programmer 16 CHAPTER 2...

Page 4: ... Panel Mount 44 1 Board type mounting method without mounting plate 44 2 Case type mounting method using mounting plate 44 2 DIN Rail Mount 44 3 Cautions 45 4 3 Wiring 46 1 Power Supply Wiring 46 1 Wiring for power supply 46 2 Power supply lines 46 3 Grounding 47 4 Momentary power drop 47 5 Safety 47 2 Input and Output Wiring Control and Expansion Boards 48 1 Wiring for I O power supply C20R contr...

Page 5: ...g for installation 89 2 NPST GR installation 90 3 How to use NPST GR effectively 92 4 NPST GR startup 92 5 Configuring NPST GR 93 5 Exiting NPST GR 95 6 Basic Key Operation for Programs 96 7 Downloading a Program to the Programmable Controller 97 8 Saving a Program to Disk 98 9 Printing 99 5 5 Programming with FP Programmer II 100 1 System Configuration 100 2 Downloading a Program to the Programma...

Page 6: ...28 3 Restriction of expansion 129 2 Dimensions 129 3 Parts Terminology 130 4 Wiring 132 7 2 A D Converter Board 133 1 Specifications 133 1 General 133 2 Performance 133 3 Restriction of expansion 134 2 Dimensions 134 3 Parts Terminology 135 4 Wiring 137 7 3 D A Converter Board 138 1 Specifications 138 1 General 138 2 Performance 138 3 Restriction of expansion 139 2 Dimensions 139 3 Parts Terminolo...

Page 7: ...converter and D A converter board specifications 174 3 High speed counter board specifications 175 4 FP M transmitter master board MEWNET TR specifications 176 5 FP M I O link board MEWNET F specifications 176 8 2 Dimensions 177 1 Board Type 177 1 Control boards 177 2 Expansion boards 177 3 Intelligent and link boards 178 4 Building dimensions 179 5 Mounting hole dimensions 179 2 Case Type 180 1 C...

Page 8: ...erences Between NPST GR Ver 2 4 and 3 1 220 2 Differences Between the FP Programmer and FP Programmer II 222 8 12 Modem Communication 224 1 Using the Programming Tool Port FP M control board all types 224 2 Using the RS232C Port FP M C type control boards C20RC C20TC C32TC 227 8 13 Terminology 232 8 14 Product Types 239 1 Case Type 239 2 Board Type 241 3 Programming Tools 244 4 Wiring Parts for I ...

Page 9: ...rol Boards 9 2 Expansion Boards 10 3 Intelligent Boards 10 4 Link Boards and Adapters 11 1 3 Expansion and Configurations 12 1 Expansion of FP Ms 12 2 Restriction of Expansion 12 3 Combination of Boards 13 1 4 Programming Tools for FP Ms 14 1 Programming Tools 14 2 Tools for Making a Programmed ROM 15 ...

Page 10: ...g control high speed counter control and link functions easily Available expansion boards are Transistor I O Relay I O Analog I O A D D A High speed Counter I O Link and FP M Transmitter Master Boards I O Expansion Example For details about expansion refer to page 12 In the table above the twenty I O point relay type expansion board is used for the C20R and the forty I O point transistor type is u...

Page 11: ...ock circuit outside of the FP M In addition since the built in high speed counter can internally take the pulse output no external wiring for feedback control is required Wiring example for a drive with one pulse input and one direction input Wiring example for a drive with two pulse inputs Pulse Frequency Start signal Y0 Y1 Speed signal Stop signal Application Pattern output function This functio...

Page 12: ... changes can be performed Response time Limit switch FP M Limit switch Chattering noise is ignored FP M control board This function allows the input response time input time constant of the control board to be changed within a range of 1 to 128 ms in accordance with the input device connected This prevents input errors due to such causes as limit switch chattering noise Sensor FP M control board T...

Page 13: ...unction C20RC C20TC and C32TC types By means of year month day hour minute second and day of the week settings this function makes it possible to change temporal elements of control It can be used for temporal control of such items as lighting air conditioning and equipment This function allows the state of the input and output contacts to be forced ON or OFF with a programming tool NPST GR Softwa...

Page 14: ...GHI AB ABCD PC C NET ADAPTER ON OFF ON ON ABCDEF ABCDEFGHI AB ABC DEF GHI AB CD EF GH I ABC DEF GHI ABC DE FG HI AB Bar code reader Personal computer C NET adapter standard type C NET adapter S2 type A maximum of 32 FP M control boards can be connected PC C NET ADAPTER ON OFF ON ON ABCDEF ABCDEFGHI AB C NET adapter S2 type Programming tool port RS232C port FP M control board FP M control board Whe...

Page 15: ... IV OUT32 TRANSISTOR 0 1A5 24VDC NPN 0 1 2 3 4 5 6 7 8 9 A B C D E F I IV III II 10 1 II I 10 1 IV III I II III IV OUT32 OUT64 0 10 1 II I 11 20 I I I 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F I II III IV 20 11 1 10 II III I IV MODE SW 1 2 3 4 ON OFF F G TRANSMITTER MASTER MASTER SLAVE UNIT NO COMM ALARM DSP SW INPUT OUTPUT 5 6 7 8 I II 0 1 2 3 4 5 6 7 8 9 A B C D E F MODE SW 1...

Page 16: ...he RS232C port the FP M can initiate a call to a computer via modems for alarm purposes Personal computer NPST GR Software Modem Modem Public telephone line Programming tool port FP M control board RS232C port National abc abc abc abc Bar code reader Printer Image checker FP M control board This function allows data input and output when connected to a device having an RS232C port Data reading fro...

Page 17: ...8 20 Input 12 Output 8 20 Input 12 Output 8 32 Input 16 Output 16 32 Input 16 Output 16 Operating voltage 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC Input type Output type Relay 2A 250 V AC Relay 2A 250 V AC Transistor 0 8 A NPN open collector Transistor 0 8 A PNP open collector Transistor 0 8 A NPN open collector Transistor 0 8 A PNP open collector Transistor 0 8 A NPN open collector Transis...

Page 18: ...channels Counting range 8 388 608 to 8 388 607 Max counting speed 1 phase mode 20 k Hz 2 phase mode 5 k Hz Operating voltage 24 V DC 24 V DC 24 V DC Part number AFB6480 AFB6400 AFB6410 AFB6420 Operating voltage 12 V DC type is also available Series Description I O point 20 Input 12 Output 8 40 Input 24 Output 16 36 Input 36 32 Output 32 Operating voltage 24 V DC 24 V DC 24 V DC 24 V DC Input type ...

Page 19: ...or 0 5 A NPN open collector The FP M I O link board is the interface board for exchanging I O information between an FP3 FP5 and an FP M When the FP M is connected to the MEWNET F system FP3 FP5 via the FP M I O link board you can exchange I O information using a 2 conductor cable RS485 RS422 RS232C signal converter Used for communication between the programmable controller and your computer Commu...

Page 20: ...0R and C20T series Max 180 points C32T series Max 192 points Expansion Input board M1T EI Number of expandable boards 2 boards Total number of I O points C20R and C20T series Max 92 points C32T series Max 104 points Expansion Output board M1T EO series Number of expandable boards 2 boards Total number of I O points C20R and C20T series Max 84 points C32T series Max 96 points 2 Intelligent boards A...

Page 21: ...EI I 36 20 32 52 56 60 64 68 72 84 88 92 96 100 104 108 112 120 124 132 136 140 144 148 152 156 168 180 192 12 16 12 48 36 16 52 40 12 48 36 84 72 16 60 52 40 88 76 64 48 84 60 52 96 40 88 84 64 100 88 84 96 88 108 100 112 8 16 40 8 24 48 16 32 72 40 56 8 24 80 40 48 64 16 32 48 72 40 72 80 40 96 48 56 80 48 64 72 72 80 72 80 80 1 2 3 4 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 22: ...C8523 Notes Refer to page 106 5 7 How to Program ROM and FP PROGRAMMER II Operation Manual for details about writing programs using the FP Programmer II Refer to page 239 8 14 Product Types for details about FP M peripheral cable for FP Programmer II The EXE files in NPST GR Software are compressed in the system disks When installing NPST GR you will have to expand them When using NPST GR Software...

Page 23: ...OM programmer s internal memory Memory EPROM Necessary tools Computer Commercially available personal computer IBM PC AT or 100 compatible machine System required Main memory 550 KB or more free EMS 800 KB or more free Hard disk space 2 MB or more Operating system MS DOS Ver 3 30 or higher Video mode display mode EGA or VGA NPST GR Software Ver 3 AFP266538 RS232C cable Needs to be made to match th...

Page 24: ...ROM programmer We recommend Aval Data Corporation s PECKER 11 Master memory EEPROM AFP5207 Memory EPROM AFP5202 Note Refer to page 106 5 7 How to Program ROM and FP PROGRAMMER II Operation Manual for details about programming ROM 16 1 4 Programming Tools for FP Ms Commercially available ROM programmer Memory EPROM FP M peripheral cable for FP Programmer II FP M control board Master memory EEPROM F...

Page 25: ...Specifications of Control Board and Expansion Board 18 1 General 18 2 Performance 18 3 Input 20 4 Output 20 2 2 Parts Terminology 22 1 Control Boards 22 2 Expansion Boards 28 3 Board and Case Structure 32 2 3 Dimensions 33 1 Board Type 33 2 Case Type 35 ...

Page 26: ...age See note Insulation resistance See note Vibration resistance Shock resistance Noise immunity Operating environment Rated operating voltage Operating voltage range Current consumption Description 0 C to 55 C 32 F to 131 F 30 to 85 RH non condensing 20 C to 70 C 4 F to 158 F 30 to 85 RH non condensing Transistor output type 500 V rms for 1 min Between DC terminal and frame ground terminal Relay ...

Page 27: ...ber of points 0 01 s to 327 67 s 2 7 k type 1 660 words 5 k type 6 144 words 112 words For control board 70 words for intelligent boards 42 words 2 words 32 points 64 points Unlimited number of points 128 stages 16 subroutines 9 programs 2 potentiometers Total 8 points X0 to X7 10 ms to 30 s interval Communication speed 300 600 1 200 2 400 4 800 9 600 19 200 bps Communication distance per port 15 ...

Page 28: ...it of 8 inputs However for expansion boards the input response time is fixed at 2 ms or less The number of ON points must be decreased when the ambient temperature is high between 40 C 104 F and 55 C 131 F Item Rated input voltage Operating voltage range ON voltage current OFF voltage current Input impedance Response time Operating mode indicator Insulation method Description 24 V DC 20 4 V to 26 ...

Page 29: ...hod Rated load voltage Operating load voltage range Max load current OFF state leakage current ON state voltage drop Response time Surge absorber Operating mode indicator Description Optical coupler 24 V DC 20 4 V to 26 4 V DC 0 8 A point at 24 V DC See note 2 100 µA or less 1 5 V or less 1 ms or less 1 ms or less 100 µs or less Y6 and Y7 Zener diode LED OFF ON ON OFF Ambient temperature C F 0 8 0...

Page 30: ... selector 9600 19200 4 Output terminal 3 Input terminal 1 Power supply connector 2 Expansion power supply connector C Backup battery holder D Input indicators LED E Output indicators LED 9 User memory socket EPROM EEPROM 8 Potentiometers V0 and V1 7 Expansion connector Memory selector EPROM EEPROM A Mode selector RUN REMOTE PROG B Operation monitor LEDs RUN PROG ERR ALARM 6 Baud rate selector 9600...

Page 31: ...I AFP1114 19 200 bps or 9 600 bps Personal computer 9 600 bps Connects the expansion boards Set with a screwdriver the potentiometers allow manually adjusting the controller This feature makes input an analog value ranging from K0 to K255 Each set value is stored respectively in manual dial set registers V0 DT9040 and V1 DT9041 Use this socket to install the memory EPROM and master memory EEPROM S...

Page 32: ...ramming tool port RS232C 4 Output connector 3 Input connector 1 Power supply connector 2 Expansion power supply connector C Backup battery holder D Input indicators LED E Output indicators LED A User memory socket EPROM EEPROM 8 Potentiometers V0 and V1 7 Expansion connector B Memory selector EPROM EEPROM 9 Mode selector RUN REMOTE PROG Operation monitor LEDs RUN PROG ERR ALARM 6 Baud rate selecto...

Page 33: ... FP Programmer AFP1112A 19 200 bps or 9 600 bps FP Programmer II AFP1114 19 200 bps or 9 600 bps Personal computer 9 600 bps Connects the expansion boards Set with a screwdriver the potentiometers allow manually adjusting the controller This feature makes input an analog value ranging from K0 to K255 Each set value is stored respectively in manual dial set registers V0 DT9040 and V1 DT9041 RUN mod...

Page 34: ...5 Programming tool port RS232C 4 Output connector 3 Input connector 1 Power supply connector 2 Expansion power supply connector C Backup battery holder D Input indicators LED E Output indicators LED 9 User memory socket EPROM EEPROM 8 Potentiometers V0 and V1 7 Expansion connector Memory selector EPROM EEPROM A Mode selector RUN REMOTE PROG B Operation monitor LEDs RUN PROG ERR ALARM 6 Baud rate s...

Page 35: ...mmer AFP1112A 19 200 bps or 9 600 bps FP Programmer II AFP1114 19 200 bps or 9 600 bps Personal computer 9 600 bps Connects the expansion boards Set with a screwdriver the potentiometers allow manually adjusting the controller This feature makes input an analog value ranging from K0 to K255 Each set value is stored respectively in manual dial set registers V0 DT9040 and V1 DT9041 Use this socket t...

Page 36: ...d This terminal block is removable 4 Output indicators LED Indicates the output ON OFF states 5 Expansion connector Connects the control board with internal circuit 6 I O address setting switch The I O addresses for the expansion boards are set using this switch Refer to page 39 3 2 I O Allocation of Expansion Boards for details 7 Input indicators LED Indicates the input ON OFF states 5 1 4 Output...

Page 37: ...ess socket and flat cable connector for wiring 4 Output indicators LED Indicates the output ON OFF states 5 Expansion connector Connects the control board with the internal circuit 6 I O address setting switches The I O addresses for the expansion boards are set using this switch Refer to page 39 3 2 I O Allocation of Expansion Boards for details 7 Input indicators LED Indicates the input ON OFF s...

Page 38: ... with the internal circuit 6 Input address setting switches The input addresses for the expansion boards are set using these switches SW1 Input address setting switch for input connector A SW2 Input address setting switch for input connector B Refer to page 39 3 2 I O Allocation of Expansion Boards for details 7 Indicators for input connector A LED Indicates the input ON OFF states 5 1 5 1 SW2 SW1...

Page 39: ...the internal circuit 6 Output address setting switches The output addresses for the expansion boards are set using these switches SW1 Output address setting switch for output connector A SW2 Output address setting switch for output connector B Refer to page 39 3 2 I O Allocation of Expansion Boards for details 7 Indicators for output connector A LED Indicates the output ON OFF states 5 1 5 1 SW2 S...

Page 40: ...RC C20TC and C32TC types when shipped 6 Spacers 8 mm 2 pieces 5 Control board 1 Case of control board 2 Screws 8 mm 2 pieces 7 Mounting plate including screws 3 Screws 20 mm 2 pieces 4 Connector board 6 Spacers 8 mm 2 pieces 1 Spacers 20 mm 4 pieces 5 Control board 4 Screws 8 mm 2 pieces 3 Connector board 2 Screws 20 mm 2 pieces ...

Page 41: ...7 244 80 3 150 20 0 787 184 7 244 80 3 150 14 8 0 583 M1T E20R type M1T E M1T EI and M1T EO types e g M1T EI type 184 7 244 80 3 150 19 3 0 760 184 7 244 80 3 150 19 3 0 760 184 7 244 80 3 150 C20R and C20RC types e g C20R type C20T and C20TC types e g C20TC type C32T and C32TC types e g C32T type ...

Page 42: ...nd 2 expansion boards 1 control board and 3 expansion boards 1 control board and 4 expansion boards 45 5 1 791 67 1 2 642 88 7 3 492 110 3 4 343 131 9 5 193 38 1 1 5 RS232C cable 94 4 3 717 FP M peripheral cable or FP M personal computer cable 22 0 866 H Board H mm in 1 control board 1 control board and 1 expansion board 1 control board and 2 expansion boards 1 control board and 3 expansion boards...

Page 43: ... board and 3 expansion boards 1 control board and 4 expansion boards 44 2 1 740 63 8 2 512 85 4 3 362 107 0 4 213 128 6 5 063 H FP M peripheral cable or FP M personal computer cable RS232C cable 14 1 0 555 70 2 756 Board H mm in 1 control board 1 control board and 1 expansion board 1 control board and 2 expansion boards 1 control board and 3 expansion boards 1 control board and 4 expansion boards ...

Page 44: ...36 ...

Page 45: ...CHAPTER 3 I O ALLOCATION 3 1 I O Allocation of Control Boards 38 3 2 I O Allocation of Expansion Boards 39 3 3 I O Allocation Examples 40 ...

Page 46: ...ay addresses is expressed in hexadecimals and the second and higher digits are expressed in decimals as shown below Board type I O point I O allocation C20R and C20RC C20T and C20TC C32T and C32TC 12 inputs 8 outputs 12 inputs 8 outputs 16 inputs 16 outputs X0 to XB Y0 to Y7 X0 to XB Y0 to Y7 X0 to XF Y0 to YF Decimal word address 1 2 3 12 13 Hexadecimal 0 1 2 3 9 A B F Y X ...

Page 47: ...SW2 with different settings in order to prevent I O address overlap ON OFF Output block B 16 Output block A 16 1 2 3 4 5 ON OFF 1 2 3 4 5 SW2 SW1 Y50 to Y5F Y90 to Y9F Y30 to Y3F Y70 to Y7F I O address setting switches ON OFF Input block B 12 Input block A 24 1 2 3 4 5 X30 to X3F X40 to X47 X70 to X7F X80 to X87 ON OFF 1 2 3 4 5 SW2 SW1 X50 to X5B X90 to X9B I O address setting switches ON OFF Out...

Page 48: ... to X67 Y50 to Y5F Expansion output board M1T EO type Output block B 16 Output block A 16 I O address setting switches SW2 SW1 ON OFF 1 2 3 4 5 SW1 for block A Y70 to Y7F ON OFF 1 2 3 4 5 SW2 for block B Y90 to Y9F Board I O address setting switch Control board C20T type I O allocation Expansion I O board M1T E type Output 8 Input 12 Output 16 Input 24 I O address setting switch Expansion I O boar...

Page 49: ...the Boards 42 1 Board Type 42 2 Case Type 43 4 2 Installation 44 1 Panel Mount 44 2 DIN Rail Mount 44 3 Cautions 45 4 3 Wiring 46 1 Power Supply Wiring 46 2 Input and Output Wiring Control and Expansion Boards 48 3 Wiring Diagram and Pin Layouts 63 ...

Page 50: ...rawing Notes The lengths of the spacers for the board type and the case type are different so be sure not to get them confused Do not touch the boards directly with your hands when handling When it is necessary to touch the board first touch a grounded metal object to discharge any static electricity Do not touch any electronic parts or connectors directly Shape Description Part number Length 4 sp...

Page 51: ...ngths of the spacers for the board type and the case type are different so be sure not to get them confused Do not touch the boards directly with your hands when handling When it is necessary to touch the board first touch a grounded metal object to discharge any static electricity Do not touch any electronic parts or connectors directly Shape Description Part number Length 4 spacers attached to a...

Page 52: ...il attachment lever DIN rail Slotted screwdriver 1 2 FP M case type DIN rail attachment lever DIN rail Claw Attachment Put the claw of the FP M mounting plate on the DIN rail and attach the FP M on the rail Detachment To detach the FP M from the DIN rail pull the lever down with a slotted screwdriver Panel M4 size screws Mounting plate 205 mm 8 071 in 70 mm 2 756 in Mounting hole dimension 4 M4 or...

Page 53: ...es high voltage equipment power cables power equipment radio transmitters or any other equipment that can generate high switching surges Water in any form including spray or mist Direct sunlight Do not install the board above devices which generate heat such as heaters transformers or large scale resistors Install as shown below for heat radiating boards Do not install the board as shown below Whe...

Page 54: ...upply isolation of controller and I O power supply etc when wiring the power supply lines Twist the brown and red and yellow and green power cables to stop incoming noise Depending on the expansion boards cut any excess expansion power supply cable Ground is common with the yellow wire 0 V Yellow 0 V Green 24 V DC Orange 5 V to 24 V DC Brown 24 V DC Red 0 V Controller power supply Power supply for...

Page 55: ... operated after all of the outside devices are energized To keep this sequence the following measures are recommended Set the mode selector from PROG to RUN after power is supplied to all of the outside devices Program the FP M so that it disregards the inputs and outputs until the outside devices are energized Emergency stop circuit Add an emergency stop circuit to controlled devices in order to ...

Page 56: ...f control board Internal drive current 7 5 mA number of ON points Ie Current capacity for expansion board Notes I O current capacity for E20R expansion board Ia Current capacity for input of expansion board Internal drive current 5 mA number of ON points current for field devices e g photoelectric sensor Ib Current capacity for output of expansion board Internal drive current 7 5 mA number of ON p...

Page 57: ... A 250 V AC point 2 A 30 V DC point 2 A common C20R control board Y1 Y0 Y3 Y2 Y5 Y4 Y7 Y6 COM L L L L L L L L Power supply L Load COM COM COM Power supply Power supply Power supply Supply the I O current within the limitation Switch E20R expansion board 24V COM X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B 0V Short circuits between 24 V and COM terminals E20R expansion board 24V COM X30 X31 X32 ...

Page 58: ... control board Internal drive current 5 mA number of ON points current for field devices e g photoelectric sensor Ic Current capacity for output of control board Internal drive current 3 mA number of ON points current for field devices Ie Current capacity for expansion board If Current capacity for output of expansion I O board Note Consumption current of the intelligent link board is as follows A...

Page 59: ...load current is 0 8 A or more supply external power If the load is 0 8 A or less such as for LEDs you can use the built in DC power supply 24 V Do not exceed the I O current capacity given on the previous page 24V 5V X0 X2 X4 X6 X8 XA 0V 0V 24V 5V X1 X3 X5 X7 X9 XB 0V 0V 1 2 Sensor 19 20 Internal circuit Input Vcc 0 V C20T control board 24V 5V X0 X2 X4 X6 X8 XA 0V 0V 24V 5V X1 X3 X5 X7 X9 XB 0V 0V...

Page 60: ... circuit FP M Input terminal Sensor power supply FP M COM Sensor Internal circuit Input terminal Power supply for input Vcc 0 V FP M 0 V Sensor Internal circuit Input terminal Power supply for input Vcc 0 V COM Sensor Internal circuit FP M Input terminal Power supply for input Vcc 0 V 0 V Sensor Internal circuit FP M PNP type Input terminal Power supply for input Vcc 0 V COM Sensor Internal circui...

Page 61: ...f leakage current from the sensor the use of a bleeder resistor is recommended as shown below Wiring a LED equipped limit switch If the input of the FP M is not turned OFF or if the LED of the limit switch is kept ON because of the leakage current the use of a bleeder resistor is recommended as shown below R Bleeder resistor kΩ I Sensor s leakage current mA The OFF voltage of the FP M input is 2 4...

Page 62: ...e current 5 to 10 times the steady state current 10 to 15 times the steady state current Approx 3 times the steady state current 1 to 3 times the steady state current 20 to 40 times the steady state current 5 to 15 times the steady state current Type of load and inrush current The type of load and its inrush current characteristics together with the switching frequency are important factors which ...

Page 63: ...g is easy The terminals are connected using a cable This eliminates the work required for wiring Control of up to 2 A is possible using this terminal and maintenance and inspection such as relay replacements are easy A twisted wire 0 2 to 0 3 mm squared can be connected directly The wiring can be done easily using wires with the covers on and a pressure welder Wiring mistakes can also be corrected...

Page 64: ...tor example 2 C32T control board The I O connector for the C32T control board has 30 input pins and 34 output pins Use CT 2 connector terminals CT2 30 for 30 pins and CT2 34 for 34 pins Cable for CT 2 connector terminal 30 and 34 pins 56 4 3 Wiring 9600 19200 EPROM RUN REMOTE PROG RUN PROG ERR ALARM BATT EPROM C20T control board Cable for CT 2 connector terminal 16P to 20P Cable for CT 2 connector...

Page 65: ...tor 34 pin For input connector 30 pin For output connector 34 pin For input connector 40 pin For input connector B 20 pin For input connector A 40 pin For output connector B 34 pin For output connector A 34 pin 0V YE YC YA Y8 NC 24V 24V 0V Y6 Y4 Y2 Y0 0V 24V 24V 0V 0V YF YD YB Y9 NC 24V 24V 0V Y7 Y5 Y3 Y1 0V 24V 24V 0V XE 5V XA 0V 0V NC 24V X6 X4 X2 X0 5V X8 24V XC XF 5V 0V 0V 24V 24V X9 X7 X5 X3 ...

Page 66: ... the RT 2 relay terminal The PC relay terminal of the 8 output pins part No RT1S OD08 24V S can also be used Board type Number of pins RT 2 relay terminal Cable for RT 2 relay terminal C20T C20TC control board C32T C32TC control board M1T E expansion I O board M1T EO expansion output board Output 16 Output 34 Output 34 Connector B 34 Connector A 34 RT2S OD16 24V DIN rail mounting type RT2S M OD16 ...

Page 67: ...20 Connector A 40 Connector B 34 Connector A 34 AXW1164A AXW1204A AXW1344A AXW1304A AXW1344A AXW1404A AXW1204A AXW1404A AXW1344A AXW7221 for AWG 22 24 Cover AXW61601A AXW62001A AXW63401A AXW63001A AXW63401A AXW64001A AXW62001A AXW64001A AXW63401A AWG 22 12 wires per 0 18 should be used Number Cross section area External figure Rated current AWG 22 AWG 24 0 3 mm2 0 2 mm2 1 1 to 1 5 dia 3 A If there...

Page 68: ... 16 Input 20 Output 34 Input 30 Output 34 Input 40 Connector B 20 Connector A 40 Connector B 34 Connector A 34 APL9531 1 m APL9532 2 m APL9541 1 m APL9542 2 m AFB8531 1 m AFB8532 2 m AFB8521 1 m AFB8522 2 m AFB8531 1 m AFB8532 2 m AFB8541 1 m AFB8542 2 m APL9541 1 m APL9542 2 m AFB8541 1 m AFB8542 2 m AFB8531 1 m AFB8532 2 m AXM116415 AXM120415 AXM134415 AXM130415 AXM134415 AXM140415 AXM120415 AXM...

Page 69: ...olderless terminal into the I O terminal and tighten using a screwdriver The torque should be less than 0 4 N m 4 kgf cm Applicable cables AWG 28 to 16 0 08 mm2 to 2 5 mm2 Product type Solderless terminals 100 pcs AFC8805 Notes When connecting 2 wires to a single terminal insert as shown in the drawing to the right It is possible to remove the I O terminals from the expansion boards and intelligen...

Page 70: ...gh the case cut the case in 3 places as shown below 8 Wiring for RS232C port Connect an RS232C cable to the RS232C port on the C20RC C20TC and C32TC control boards 62 4 3 Wiring FP programmer cable Case of control board RS232C port RS232C port M2 6 screws M2 6 screws E ring washers E ring washers Cutting C20TC C20RC C32TC ...

Page 71: ...y Controller power supply Expansion power supply connector Input terminal Output terminal 24 V 0 V Regulator COM 24 V DC 24 V DC Power supply connector 5 V 0 V 2 4 kΩ 2 4 kΩ MAX 1A Y3 Y2 COM COM Y0 Y1 COM COM Y4 Y5 Y6 Y7 Output terminal Input terminal X4 X3 X8 COM X0 X1 X2 X5 X6 X7 X9 XA XB Expansion power supply connector Power supply connector Input output power supply Controller power supply RS...

Page 72: ... 0 V 24 V 5 V 0 V 24 V 24 V DC 24 V DC 24 V DC 0 V 24 V 24 V 5 V 0 V Output indicator Input indicator Y1 X1 5 V 0 V Regulator Max 1 A 2 4 kΩ 2 4 kΩ Max 0 5 A 24 V Input connector Output connector 0V 0V 5V 24V 24V 0V 5V 0V 24V Input output power supply Controller power supply Expansion power supply connector Power supply connector RS232C port C20TC type only 5 CS 4 RS 3 RD 2 SD 1 FG 9 ER 8 N C 7 SG...

Page 73: ...or Internal circuit 24 V DC 0 V 24 V 24 V 5 V 0 V Output indicator Y1 X1 2 4 kΩ 2 4 kΩ Max 0 5 A Load Input indicator I O power supply Controller power suppy Power supply connector Expansion power supply connector 5 V 0 V 24 V 5 V 0 V 24 V 24 V DC 24 V DC 5 V 0 V Regulator Max 1 A 24 V 65 4 3 Wiring ...

Page 74: ... V 24 V 5 V 0 V Output indicator Input indicator Y1 X1 5 V 5 V Regulator Max 1 A 2 4 kΩ 2 4 kΩ Max 0 5 A Input connector Expansion power supply connector Power supply connector Output connector YE YC 24V 24V Y8 YA 0V 0V YF YD 24V 24V Y9 YB 0V 0V Y6 Y4 24V 24V Y0 Y2 0V 0V Y7 Y5 24V 24V Y1 Y3 0V 0V N C N C 24V 0V X6 X8 XA 0V XE N C 24V 0V X7 X9 XB 0V XF 5V 5V XC XD X4 24V 5V X0 X2 X5 24V 5V X1 X3 0V...

Page 75: ...or Internal circuit 24 V DC 0 V 24 V 24 V 5 V 0 V Output indicator Y1 X1 2 4 kΩ 2 4 kΩ Max 0 5 A Load Input indicator I O power supply Controller power suppy Power supply connector Expansion power supply connector 5 V 0 V 24 V 5 V 0 V 24 V 24 V DC 24 V DC 5 V 0 V Regulator Max 1 A 24 V 67 4 3 Wiring ...

Page 76: ... X33 X32 X37 24V COM X30 X31 X34 X35 X36 X38 X39 X3A X3B 0V 1 5 2 3 4 ON OFF Switch position I O address of input and output terminal Output terminal Input terminal Y53 Y52 COM COM Y50 Y51 COM COM Y54 Y55 Y56 Y57 Y50 to Y57 X53 X52 X57 24V COM X50 X51 X54 X55 X56 X58 X59 X50 to X5B X5A X5B 0V 1 5 2 3 4 ON OFF Y73 Y72 COM COM Y70 Y71 COM COM Y74 Y75 Y76 Y77 Y70 to Y77 X73 X72 X77 24V COM X70 X71 X7...

Page 77: ...to X5F X60 to X67 Y78 24V 0V Y76 0V 0V 24V Y7A Y7C Y7E 0V N C Y70 to Y7F Y74 24V 24V Y70 Y72 Y79 24V 0V Y77 0V 0V 24V Y7B Y7D Y7F 0V N C Y75 24V 24V Y71 Y73 X70 to X7F X80 to X87 Y98 24V 0V Y96 0V 0V 24V Y9A Y9C 0V N C Y90 to Y9F Y94 24V 24V Y90 Y92 Y99 24V 0V Y97 0V 0V 24V Y9B Y9D Y9F 0V N C Y95 24V 24V Y91 Y93 X90 to X9F X100 to X107 24V 0V X40 X36 X38 0V 5V X3C X3E X44 X34 24V 5V X30 X32 24V 0V...

Page 78: ...PNP open collector output type Expansion power supply connector Input connector Output connector Internal circuit 24 V DC 0 V 24 V 24 V 5 V 0 V Output indicator Y1 X1 0 V 24 V 5 V 2 4 kΩ 2 4 kΩ Max 0 5 A Load Input indicator 70 4 3 Wiring ...

Page 79: ...0 to X5B X30 to X3F X40 to X47 0V X56 X58 X5A 0V X54 24V 5V X50 X52 0V X57 X59 X5B 0V X55 24V 5V X51 X53 24V 0V X40 X36 X38 X3A 0V 5V X3C X3E X42 X44 X34 24V 5V X30 X32 24V 0V X41 X37 X39 X3B 0V 5V X3D X3F X43 X45 X35 24V 5V X31 X33 X46 0V 0V X47 0V 0V X90 to X9B X70 to X7F X80 to X87 Block B SW2 Block A SW1 1 5 2 3 4 ON OFF 1 5 2 3 4 ON OFF 0V X96 X98 X9A 0V X94 24V 5V X90 X92 0V X97 X99 X9B 0V X...

Page 80: ... 1 5 2 3 4 ON OFF 0V 0V Y3A Y30 Y32 Y34 Y36 24V 24V Y38 Y3C Y3E Y30 to Y3F 24V 24V 0V 0V Y3B Y31 Y33 Y35 Y37 24V 24V Y39 Y3D Y3F 24V 24V 0V 0V N C 0V 0V N C 0V 0V Y7A Y70 Y72 Y74 Y76 24V 24V Y78 Y7C Y7E Y70 to Y7F 24V 24V 0V 0V Y7B Y71 Y73 Y75 Y77 24V 24V Y79 Y7D Y7F 24V 24V 0V 0V N C 0V 0V N C Block B SW2 Block A SW1 1 5 2 3 4 ON OFF 1 5 2 3 4 ON OFF 0V 0V Y5A Y50 Y52 Y54 Y56 24V 24V Y58 Y5C Y5E ...

Page 81: ...ion 84 2 Features of NPST GR Software Ver 3 85 3 NPST GR Configuration 86 4 NPST GR Installation and Configuration 89 5 Exiting NPST GR 95 6 Basic Key Operation for Programs 96 7 Downloading a Program to the Programmable Controller 97 8 Saving a Program to Disk 98 9 Printing 99 5 5 Programming with FP Programmer II 100 1 System Configuration 100 2 Downloading a Program to the Programmable Controll...

Page 82: ...ogramming tools Output field devices Inverter variable speed drive Segment indicators Indicators Buzzers Programmable Controller Input field devices Limit switches Manual operating switches Photoelectric sensors Inductive proximity switches Encoders Digital switches Power supply Relays Solenoids 3 Input inter face 4 Output inter face 2 a Memory for operand 1 CPU Central Processing Unit 2 b System ...

Page 83: ...m settings of programmable controllers Information in this area decides the operand characteristics advanced control function availabilities and so on The system registers can be set using an FP Programmer II or personal computer using NPST GR Software 2 c Memory for program The memory area to store the program for execution Programs are written using an FP Programmer II or personal computer using...

Page 84: ...for output Output interface Output field device Programmable Controller Cyclicly repeated process 76 5 1 Operating Principles of the Programmable Controller 1 1 Input update stage The programmable controller reads information ON or OFF at the input interface and stores it in the memory for operands 2 2 Program execution stage The CPU of the programmable controller executes the program according to...

Page 85: ...se of simplification In addition to program execution and I O update the programmable controller also performs a variety of error checking self diagnostic function and also communicates with the programming tools These operations are referred to as a whole as tool services and are performed after program execution Since the scan time is defined as the time required for one scan the cyclic operatio...

Page 86: ...d Do the spacer types match the boards Is operating voltage supplied correctly Is the wire size correct Does the wiring of connector and terminal match Is the operating voltage of I O correct Are the expansion power supply cables properly connected Is the wire size correct Is the mode selector set to the PROG mode Is the backup battery properly inserted in the holder Is the baud rate selector set ...

Page 87: ...ring by using the forced output function Check the input wiring by watching the ON OFF status of the input indicators When the mode selector is switched from PROG to RUN does the operating LED turn ON Check the operation of the program If there is a problem in the operation check the program using the monitoring function of the programming tool Rewrite the program We recommend that the created pro...

Page 88: ...er contact Motor Push button switch B Relay contacts 1 When push button switch A is pressed the coil of relay R0 is energized and its contacts turn ON 2 Since contact 1 of relay R0 supplies power to the coil of relay R0 the coil stays energized even if switch A is turned OFF self hold circuit 3 Contact 2 of relay R0 supplies power to lamp Y0 and timer T0 The lamp turns ON and the timer starts timi...

Page 89: ... with same number turns ON Timer contact T This contact is the output of the timer instruction TM If a timer instruction times out the contact with the same number turns ON Output connector External output relay Y This relay outputs the program execution result of the programmable controller and activates an external output device such as a solenoid or motor External input relay X This relay feeds...

Page 90: ...mal 0 1 2 3 9 A B F Y X Relay Item Numbering External input relay External output relay Internal relay Special internal relay Timer contact Counter contact 2 7 k type 5 k type 64 points R9000 to R903F 44 points C100 to C143 Symbol 1 008 points R0 to R62F 63 words WR0 to WR62 100 points T0 to T99 X bit WX word Y bit WY word R bit WR word R bit T bit C bit 208 points X0 to X12F 13 words WX0 to WX12 ...

Page 91: ...dress setting switch M1T E type X30 to X3F X40 to X47 X50 to X5F X60 to X67 X70 to X7F X80 to X87 X90 to X9F X100 to X107 24 inputs Input block A 24 Input block B 12 I O address setting switches M1T EI type SW1 SW2 X30 to X3F X40 to X47 X50 to X5F X60 to X67 X70 to X7F X80 to X87 X90 to X9F X100 to X107 Input block A 24 inputs using SW1 X30 to X3B X50 to X5B X70 to X7B X90 to X9B Input block B 12 ...

Page 92: ...uter setting Set your personal computer s RS232C parameter to asynchronous Refer to the manuals that came with your computer If the microprocessor of your computer works at 8 MHz or 16 MHz set the baud rate selector of the FP M to 9600 bps NPST GR Software Ver 3 AFP266538 Baud rate selector 9600 19200 Mode selector FP M control board RUN REMOTE PROG FP M personal computer cable for NPST GR AFC8513...

Page 93: ... program Comment function You can enter comments for relays and output instructions These comments show you which device the relay corresponds to or for what application the relay is used Program check With the program checking function you can check the created program for grammatical errors Monitoring To support programming capability NPST GR Software can monitor the program you created and perf...

Page 94: ...The programming screen consists of a menu bar a programming area and function key labels as shown below The display varies depending on the programming mode you are in The following figure shows the programming screen when you are in the ladder symbol mode Menu bar The uppermost line on the screen is called the menu bar The menu bar indicates which mode what function and which programming mode you...

Page 95: ...rogramming style you are currently in The software provides three programming styles Ladder symbol mode Boolean ladder mode and Boolean non ladder mode Ladder symbol mode The ladder symbol mode allows you to create a program by entering ladder symbols Ladder symbols are graphic symbols which show logical elements such as The program will be displayed as a logic diagram on the screen This diagram i...

Page 96: ...indow is being displayed NPST menu In the NPST menu the submenu names are listed From the NPST menu select a submenu that the menu function you want to use belongs to Submenu In the submenu the menu functions are listed NPST MENU EDIT A PROGRAM COMMENTS SEARCH EDIT A PROGRAM MONITOR RELAYS REGISTERS 1 PROGRAMMING STYLE A CHECK A PROGRAM 2 EDIT A PROGRAM BY BLOCK NPST CONFIGURATION 3 DISPLAY 1 BLOC...

Page 97: ...stallation program The installation program is included in the NPST GR system disk The installation program cannot start if the device driver ANSI SYS provided with the MS DOS system disk has been installed in the disk on which you want to install NPST GR If ANSI SYS has not been installed install ANSI SYS first and then install NPST GR Procedure 1 If the ANSI SYS file does not exist on the disk o...

Page 98: ...ng at the DOS prompt INSI A C Enter This shows that the backup disk of the NPST GR system disk is in drive A and that you are going to install NPST GR onto drive C The following screen will appear NPST GR Installation Program Ver 3 1 The source drive a The target drive c OK Y E S N O NPST GR Installation Program Ver 3 1 To install the NPST GR type INSI and specify the source drive and the target d...

Page 99: ...ar 6 Check the message To install select YES and press The installation will start If you do not want to install select NO and press You will return to the previous screen When the installation is complete C NPST3 will appear Note When NPST GR is installed successfully the following files are stored in the NPST3 directory NPST EXE Contains a program which starts NPST GR NPSTE EXE Contains the syst...

Page 100: ...ram Adjusting the program in field No change Specification change Design a program according to your system What type of programmable controller do you use What relays and registers do you use for the program etc Customize NPST GR Set the communication conditions for communicating with peripheral devices Select the type of programmable controller for the program you created or system registers you...

Page 101: ...EEN MODE MONO COLOR PLC TYPE FP1 FP M 5k ENTER OPENS SELECTION WINDOW WINDOW OF PLC TYPE COM PORT 1 2 3 TRANS RATE bps 19200 9600 4800 2400 1200 600 300 DATA LENGTH 8 7 bits LOGGED DRICVE DIRECTORY DRIVE A B C D E DIRECTORY NOTE DISPLAY ON OFF PROGRAMMING MODE LADDER B LADDER BOOLN NOTE SPECIFY TRANS RATE TO 9600 or 19200bps TO CONNECT WITH PLC DIRECTLY Enter NPST MENU EDIT A PROGRAM COMMENTS SEAR...

Page 102: ...r communication with the programmable controller or modem Select between 19200 9600 4800 2400 1200 600 or 300 For communication with the programmable controller specify either 19200 or 9600 If the clock frequency is a multiple of five you must select 19200 If you do not select 19200 NPST GR will not communicate with the programmable controller DATA LENGTH Specify the data length for communication ...

Page 103: ... displayed The SAVE window will be displayed at the lower left of the screen 2 Select YES or NO for the message SAVE DISK YES N O Select YES to save the parameters in the disk 3 Type or for the message LOG PARAMETERS Y N Type to execute the operation After execution the window will close If you selected YES for SAVE DISK YES N O the message SAVING TO THE DISK COMPLETED will be displayed at the bot...

Page 104: ...anguage input will be displayed in the input field at the bottom of the screen It will be interpreted and displayed as an element on the ladder diagram when you press the key Input Deletions When deleting from the input field Press When deleting from the ladder diagram display area Move the cursor to the location containing the mistake and press Refer to the NPST GR Software manual for details Del...

Page 105: ...ntroller at LOAD Select PROGRAM to download only the program Select I O CMT to download only the I O comments Select PROG I O CMT to download both the program and the I O comments 6 Specify whether or not to verify the programs Select YES at VERIFY with the arrow keys when you want to verify the transferred program with the one displayed on the screen after downloading Select NO if you do not want...

Page 106: ... which version style you want to save in Select Ver 3 to save in the version 3 style Select Ver 2 to save in the version 2 style 9 When you select Ver 3 select whether you want to verify the programs Select YES at VERIFY with the arrow keys to verify the saved program with the program on the screen after saving Select NO if you do not want to verify the program 10 Press When you select Ver 3 savin...

Page 107: ...4 Specify what you want to print out in the STYLE window Select Y for the item which you want to print Select N not to print it 5 Press to log the settings in each window and to return to the previous window You must press on every window on which you made any change When pressing you will be asked SURE Type to log the changes you made To cancel them type 6 Select PRINT from the PRINT OUT window 7...

Page 108: ...ontrol board to an FP Programmer II Setting of FP M control board Set the baud rate selector of the FP M control board to 19200 FP M peripheral cable for FP Programmer II AFC8521 1 m 3 281 ft AFC8523 3 m 9 843 ft FP Programmer II AFP1114 RUN REMOTE PROG Mode selector Baud rate selector 9600 FP PROGRAMMER ST X WX AN Y WY OR R WR OT L WL FN P FL NOT DT Ld STK IX IY TM T SV CT C EV BIN K H C D D E F ...

Page 109: ...Procedure example 1 Read the contents of address 3 2 Insert the new instruction An alarm will sound if you try to download a program while in RUN mode or if you press the wrong keys If an alarm sounds press the key and redo the download operation from the beginning The first time you input a program be sure to execute the program clear procedure step 3 above before starting input ACLR READ 0 R0 Y0...

Page 110: ...eading edge differential instruction which are not on the key display Using the HELP function Procedure example 1 Press the keys shown on the right 2 Next press to look for the desired instruction 3 Input the number for the instruction Example The ED instruction Direct input of the instruction code Example The ED instruction READ SHIFT SC HELP CLR 1 0 WRT SHIFT SC SHIFT SC WRT 0 1 ...

Page 111: ...ry life FP M C20R C20T and C32T Approx 53 000 hrs FP M C20RC C20TC and C32TC Approx 27 000 hrs Memory EPROM or master memory EEPROM When the mode is changed from PROG to RUN or the power is turned ON in the RUN mode the contents of ROM are loaded into the RAM on the FP M control board and the program is executed Necessary tools Memory EPROM AFP5202 Master memory EEPROM AFP5207 Commercially availab...

Page 112: ...RY ERROR INDICATION YES The conditions voltage of backup battery low or backup battery disconnected are regarded as errors NO The conditions voltage of backup battery low or backup battery disconnected are not regarded as errors 7 Press to save the setting contents and press to return to the previous window Using FP Programmer II 1 Press the keys shown on the right 2 To read the contents of system...

Page 113: ...he PROGRAM MANAGER menu 4 Press When the COPY ROM TO RAM window opens the contents of ROM will be loaded from ROM to RAM Using FP Programmer II 1 Press the keys in the sequence shown on the right 2 The contents of memory ROM will automatically be loaded into the RAM on the FP M control board When the power is turned ON in RUN mode The contents of memory ROM are automatically loaded overwritten int...

Page 114: ...rand such as internal relays and data registers are not overwritten Memory type Type Part number Writing method Description Memory EPROM 2 pieces in a set Master memory EEPROM 1 piece in a set AFP5202 AFP5207 Commercially available ROM programmer FP M control board A ROM programmer is not required 27C256 or equivalent Suitable for program storage or ROM operation when installed on the FP M control...

Page 115: ...s Writing is done with a commercially available ROM programmer Master memory EEPROM AFP5207 28C256 type or equivalent Memory for copying programs Writing is done with a master memory attached to the FP M control board 1 Writing a program to the memory EPROM via master memory EEPROM with a commercially available ROM programmer Necessary tools Memory EPROM AFP5202 27C256 type or equivalent Master me...

Page 116: ... master memory EEPROM to the ROM programmer Transfer the contents of master memory EEPROM to ROM programmer memory 7 Replace the master memory EEPROM on the ROM programmer with the memory EPROM Write the contents of the ROM programmer memory to the memory EPROM Notes If you want to write the contents of RAM on the FP M control board to a master memory EEPROM be sure to set the mode selector to PRO...

Page 117: ...ion from the NPST CONFIGURATION menu 4 Press keys The ROM CONFIG window will open 5 Select the parameter for each setting item according to the ROM programmer Then press the key ROM CONFIG window setting items TRANS RATE bps 9600 4800 2400 1200 600 300 DATA LENGTH 8 7 PARITY CHECK NO EV OD STOP BIT 1 2 6 Select the 8 LOAD TO FROM ROM WRITER option from the PROGRAM MANAGER menu 7 Select WRITE in th...

Page 118: ...110 ...

Page 119: ... Error Occurs 112 2 Operation Status When an Error Occurs 113 6 2 Troubleshooting 114 1 Points to be Checked When an Error Occurs 114 6 3 Error Codes 123 1 Table of Total check Error Codes 123 2 Table of Self diagnostic Error Codes 124 6 4 Maintenance 125 1 Replacement of Backup Battery 125 2 Check Items 126 ...

Page 120: ...ror program area error operand error The total check operation can also be performed by using the FP Programmer II OP9 function or the NPST GR Software 1 TOTALLY CHECK A PROGRAM menu 1 or V TOTALLY CHECK menu 2 System watchdog timer error This type of error is detected when the following occurs program scan time is extraordinarily long hardware abnormality is detected 1 Operation Monitor LEDs When...

Page 121: ...ts the ERR LED turns ON Battery error system register 4 K1 or NO FP Programmer II K0 stops operation K1 continues operation NPST GR Ver 3 1 YES stops operation NO continues operation 3 Operation error self diagnostic error An operation error is one of the errors in the programmable controllers These errors occur when an instruction one of high level some basic e g ST instructions is executed abnor...

Page 122: ...refer to page 121 When PLC COMM ERR is displayed on the NPST GR screen If the PROTECT ERROR is detected by the programming tool refer to page 122 When PROTECT ERROR is displayed Note Check the entire system including peripheral devices referring the followings Observe what is happening Check for error repetition Check the status of indicators Check that power is properly supplied to the programmab...

Page 123: ...HK window press F1 to execute the program check You can get the address and program where a total check error occurs The type of errors can also be displayed Using FP Programmer II Press the keys on the FP Programmer II as shown on the right When a total check error occurs the screen shown on the right is displayed You can find the address and program where a total check error occurs by pressing t...

Page 124: ...pe Open ONLINE MONITOR FUNCTION MENU by pressing Ctrl and F10 together and then select P STATUS DISPLAY 1 OP ACLR 1 OP 110 FUNCTION ERR E45 SLF DIAGN ERR CD 50 BATTERY ERROR Error code Comments 0 ENT READ Error code From page 115 Cancel error status and start operation again You can cancel the error status in the following ways Turn the power OFF and then ON Cancel the error status using the NPST ...

Page 125: ... in the wrong direction may cause the power supply to short If the LEDs on the FP M control board turn ON at this moment the capacity of the power supply is not enough to control other devices as well Prepare another power supply for other devices or increase the capacity of the power supply Disconnect the power supply wiring to the other devices if the power supplied to the FP M control board is ...

Page 126: ... ENT ENT AN Y WY 0 READ Press the keys on the FP Programmer II as shown on the right If the output monitored is turned ON there is probably a duplicated output error or I O allocation error Check the program and the I O allocation If you are using MENU 1 screen type Open NPST MENU by pressing Esc then select MONITOR to skip to the MONITOR subwindow In the MONITOR subwindow select 3 MONITOR LISTED ...

Page 127: ... pressing Esc then select MONITOR to skip to the MONITOR subwindow In the MONITOR subwindow select 3 MONITOR LISTED RELAYS If you are using MENU 2 screen type Open the ONLINE MONITOR FUNCTION MENU by pressing Ctrl and F10 together then select I LISTED RELAYS Monitor the input condition using a programming tool If the output indicator is turned ON go to input condition check If the output indicator...

Page 128: ...n the FP M s internal circuit Please contact your dealer If the power is not properly supplied to the input terminal there is probably an abnormality in the input device or input power supply Check the wiring again Check that the power is properly supplied to the input terminals Check the wiring of the input devices 120 6 2 Troubleshooting ...

Page 129: ...FG SD TXD RD RXD RS RTS CS CTS DR DSR SG CD DCD ER DTR Connected to RS232C interface adapter 25 pins male Pin No 1 2 3 4 5 6 7 8 20 Abbreviation FG SD TXD RD RXD RS RTS CS CTS DR DSR SG CD DCD ER DTR Connected to personal computer 25 pins male RS232C interface adapter personal computer 25 Pins Check the cable and RS232C interface adapter Even when both the NPST GR and FP M are set to 19 200 bps so...

Page 130: ...Press the keys on the FP Programmer II as shown on the right If you are using MENU 1 screen type Open NPST MENU by pressing the Esc key and then select PLC CONFIGURATION to skip to the PLC CONFIGURATION subwindow In the PLC CONFIGURATION subwindow select 5 SET PLC PASSWORD If you are using MENU 2 screen type Open NPST FUNCTION MENU by pressing the Esc key in the ONLINE mode and then select SET PLC...

Page 131: ...set in the system register The instruction has been programmed in the incorrect position e g INT and IRET instructions are programmed at the address before the ED instruction Incorrect operand has been entered for the instruction Step to take Set the mode of FP M to PROG and input the instruction correctly referring to the description for the instruction Set the mode of FP M to PROG and correct th...

Page 132: ...robably an abnormality was detected when a high level or basic instruction was executed The voltage of the backup battery lowers or the connector of the backup battery is disconnected The self diagnostic error code specified by the F148 ERR instruction is transferred to DT9000 The contents of the self diagnostic error code can be confirmed using the programming tools NPST GR Software 7 STATUS DISP...

Page 133: ... control board 2 Lift the backup battery on the FP M control board using insulated slotted screwdriver as shown on the right 3 Remove the backup battery from the backup battery holder as shown on the right 4 With the side facing up insert the new backup battery into the backup battery holder by sliding it in sideways as shown on the right 5 Turn ON the power of the FP M control board Note Before i...

Page 134: ...g humidity in the control box Is dirt and dust present RUN LED ERR LED ALARM LED Input indicators LED Output indicators LED Are all of the boards firmly fixed on a panel Are all the terminal screws securely tightened Is the wiring being properly kept Is the backup battery being periodically replaced 21 6 to 26 4 V DC 20 4 to 26 4 V DC C20T and C32T types 22 8 to 26 4 V DC C20R type 0 C to 55 C 32 ...

Page 135: ...log I O A D Converter and D A Converter Boards 143 1 Digital Values of Analog Input 143 2 Digital Values of Analog Output 144 3 Specification of Analog I O Data 146 4 Applications 147 7 5 High speed Counter Board 148 1 Specifications 148 2 Dimensions 150 3 Parts Terminology 151 4 I O Allocation 153 5 Wiring 156 6 Programming for High speed Counter Board 157 7 6 FP M Transmitter Master Board MEWNET...

Page 136: ...0 V output range 20 mA for 0 to 5 V and 0 to 10 V output range 0 to 500 Ω for 0 to 20 mA range K0 to K255 Optical coupler not insulated between channels Number of input channels Input range Resolution Overall accuracy Response time Input impedance Absolute input range Digital converted data Number of output channels Output range Resolution Overall accuracy Response time Output impedance Max output...

Page 137: ... 0 583 Control board Expansion I O board Analog I O board Control board Expansion I O board INCORRECT Analog I O board Analog I O board Control board Expansion I O board Analog I O board Control board Expansion I O board CORRECT Analog I O board Analog I O board Analog input output V 255 100 3 92 5 0 Digital data K 0 to 5 V range 200 0 1 96 Analog input output V 255 100 3 92 7 84 Digital data K 0 ...

Page 138: ...uit Sets the special data register for storing analog input and output data by selecting the board number The analog I O ranges are selectable with jumper pins on the board 1 Expansion power supply connector 2 Input terminal 15 pin 3 Input output terminal 12 pin 4 Expansion connector 5 Board number selector See following page 6 Analog range selectors See following page 3 Input output terminal 2 In...

Page 139: ...from analog I O board No 0 Converted digital value of analog input from analog I O board No 1 Digital value for specifying analog output from analog I O board No 1 Converted digital value of analog input from analog I O board No 2 Digital value for specifying analog output from analog I O board No 2 Converted digital value of analog input from analog I O board No 3 Digital value for specifying ana...

Page 140: ... interference use shielded twisted cable two core type for I O signals Keep the main circuit wiring away from high voltage lines Do not bundle signal cables and high voltage lines together The shielded cable should be grounded at Output signal Output field device side Input signal FG frame ground terminal of analog I O board COM3 FG COM2 I I V V I3 V3 FG I2 COM0 FG FG I1 V1 I0 V0 24V 0V COM1 Not c...

Page 141: ...F to 122 F 2 5 ms channel 1 MΩ or more for 0 to 5 V and 0 to 10 V range 250 Ω for 0 to 20 mA range 15 V at 0 to 5 V and 0 to 10 V range 30 mA at 0 to 20 mA range K0 to K1000 Optical coupler not insulated between channels When using in ambient temperature of 45 C to 50 C be sure to make the number of ON points on the upper expansion board 50 or less Item Ambient temperature Ambient humidity Storage...

Page 142: ...44 80 3 150 14 8 0 583 Control board Expansion I O board A D converter board Control board Expansion I O board INCORRECT A D converter board A D converter board Control board Expansion I O board A D converter board Control board Expansion I O board CORRECT A D converter board A D converter board Analog input V 1 000 5 0 Digital data K 0 to 5 V range 500 0 2 5 Analog input V 1 000 5 0 Digital data ...

Page 143: ...register for storing analog input data by selecting the board number The analog input ranges are selectable with jumper pins on the board 1 Expansion power supply connector 2 Input terminal 8 pin 3 Input terminal 12 pin 4 Expansion connector 5 Board number selector See following page 6 Analog range selectors See following page 3 Input terminal for channel 0 to 2 2 Input terminal for channel 3 4 Ex...

Page 144: ...of analog input from A D converter board No 0 Converted digital value of analog input from A D converter board No 1 Converted digital value of analog input from A D converter board No 2 Converted digital value of analog input from A D converter board No 3 Selector position Input output Channel number Special data register Board number No 0 No 1 No 2 No 3 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 ON...

Page 145: ...g To prevent electric and magnetic interference use shielded twisted cable two core type for input terminals Keep the main circuit wiring away from high voltage lines Do not bundle signal cables and high voltage lines together The shielded cable should be grounded to the FG frame ground terminal of A D converter board Depending on the noise conditions if might be better to ground the cable at the ...

Page 146: ... at 0 C to 50 C 32 F to 122 F 2 5 ms channel 0 5 Ω or less for 0 to 5 V and 0 to 10 V range 20 mA for 0 to 5 V and 0 to 10 V range 0 to 500 Ω for 0 to 20 mA range K0 to K1000 Optical coupler not insulated between channels When using in ambient temperature of 45 C to 50 C be sure to make the number of ON points on the upper expansion board 50 or less Item Ambient temperature Ambient humidity Storag...

Page 147: ... 80 3 150 14 8 0 583 Control board Expansion I O board D A converter board Control board Expansion I O board INCORRECT D A converter board D A converter board Control board Expansion I O board D A converter board Control board Expansion I O board CORRECT D A converter board D A converter board Analog output V 1 000 5 0 Digital data K 0 to 5 V range 500 0 2 5 Analog output V 1 000 5 0 Digital data ...

Page 148: ...cial data register for storing analog output data by selecting the board number The analog output ranges are selectable with jumper pins on the board 1 Expansion power supply connector 2 Output terminal 12 pin 3 Expansion connector 4 Board number selector See following page 5 Analog range selectors See following page 2 Output terminal 3 Expansion connector 1 Expansion power supply connector JP4 B ...

Page 149: ...9097 DT9098 DT9099 DT9100 DT9101 DT9102 DT9103 Digital value for specifying analog output from D A converter board No 0 Digital value for specifying analog output from D A converter board No 1 Digital value for specifying analog output from D A converter board No 2 Digital value for specifying analog output from D A converter board No 3 Selector position Input output Channel number Special data re...

Page 150: ...terference use shielded twisted cable two core type for output terminal Keep the main circuit wiring away from high voltage lines Do not bundle signal cables and high voltage lines together The shielded cable should be grounded to the output field device Depending on the noise conditions if might be better not to ground the cable or to connect the cable to the output signal common side V1 V1 V0 V0...

Page 151: ...re or FP Programmer II Note Analog input data conversion characteristics The ranges of the converted digital values of analog input are shown below When analog I O board is installed K0 to K255 0 to 5 V 0 to 10 V and 0 to 20 mA The range of converted digital values 8 bits resolution of special data registers DT9080 to DT9095 Analog I O Board Digital data K 0 255 200 1 96 Analog input V 3 92 5 0 10...

Page 152: ...ecial data registers at the time of I O update in each scan Example Transfer the digital value of data register DT100 to special data register DT9096 when X1 turns ON The digital data can be transferred into special data registers DT9096 to DT9103 using NPST GR Software or FP Programmer II Note When the FP M control board mode selector is set to the PROG mode or an error occurs the analog output d...

Page 153: ... digital values for specifying analog output 10 bits resolution of special data registers DT9096 to DT9103 D A Converter Board Digital data K 0 1 000 2 5 Analog output V 5 0 500 0 to 5 V range Digital data K 0 1 000 5 0 Analog output V 10 0 500 0 to 10 V range Digital data K 0 1 000 10 0 Analog output mA 20 0 500 0 to 20 mA range Digital data K 0 255 200 1 96 Analog output V 3 92 5 0 100 0 to 5 V ...

Page 154: ...utput Data in bit positions 10 to 15 is ignored K0 11 8 3 0 15 12 7 4 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 Bit position Binary data DT9096 Data configuration when K1 024 is set 11 8 3 0 15 12 7 4 Bit position Binary data The analog input data A D in bit positions 10 to 15 becomes 0 The analog output data D A in bit positions 10 to 15 is ignored Data in the special data register K0 to K999 If data outsi...

Page 155: ...control board No 0 DT9096 Program Special internal relay R9010 Always ON relay High level instruction F0 MV 16 bit data move Special data registers DT9040 Manual dial set register for potentiometer V0 on FP M control board DT9096 Channel 0 of digital value for specifying analog data output from analog control board No 0 R9010 F0 MV DT9040 DT9096 Value of DT9096 0 t Special internal relays R9010 Al...

Page 156: ... 8 V DC or more 50 µs at INA and INB inputs 2 5 ms at RESET input 1 ms or less at RST E and O INH inputs Approx 7 5 mA at INA INB and RESET inputs Approx 5 mA at RST E and O INH inputs Source Counter channels Max counting speed Counting range Number of target value settings Input mode Number of input points Rated input voltage Input voltage range Insulation method ON voltage OFF voltage Min input ...

Page 157: ...or pattern output control using F164 SPD0 instruction Cam output control using F165 CAM0 instruction 2 channels CH 0 CH 1 1 phase mode 20 kHz 2 phase 4 time multiplication mode 5 kHz 2 points channel 3 modes 2 phase 4 time multiplication individual input and directional input mode 6 points Count A B phase pulse inputs INA and INB External reset input RST 2 channels 4 points Input to enable externa...

Page 158: ...igh speed counter board Special data registers related to high speed counter DT9044 and DT9045 Elapsed value area DT9046 and DT9047 Target value area DT9052 Control area High speed counter board channel 0 area DT9104 and DT9105 Target value area 0 DT9106 and DT9107 Target value area 1 DT9108 and DT9109 Elapsed value area DT9110 and DT9111 Capture value area High speed counter board channel 1 area ...

Page 159: ... the ON state LED 7 ON when O INH1 terminal is in the ON state Connects the internal circuit of the control board The LED is normally ON when the high speed counter board is properly connected and operating Selects the input mode for the high speed counter board 1 Input output connector 26 pin See page 156 2 Control output indicators 3 Control input indicators 4 Expansion connector 5 Operating ind...

Page 160: ...on conditions INA INB Counting mode Up ON OFF 0 1 2 1 0 ON OFF INA ON OFF INB t0 t1 t2 Time chart t0 t1 t2 25 µs Max counting speed 20 kHz INB INA Counting mode Down ON OFF Number of counts Switch position 1 2 3 4 OFF Switch position 1 2 3 4 OFF Operation conditions INA INB ON OFF ON OFF Counting mode Down Up Up Down ON OFF ON OFF INB INA ON OFF ON OFF Counting mode Up Down Down Up ON OFF ON OFF 0...

Page 161: ...ransfer data in these special data registers to other registers or data in other registers to these special data registers The control modes for the high speed counter board are specified by DT9120 The control modes output mode internal and external reset enable disable target elapsed output control and target setting can be set For details about construction of DT9120 refer to the following page ...

Page 162: ...ffective are external reset inputs while the external reset enable input is in the ON states the first external reset inputs after the external reset enable input turns OFF Reset inputs ignored ON OFF External reset control bit bit positions 3 and 11 ON OFF External reset input RST 0 RST 1 These bits bit positions 3 and 11 are in the ON state the external reset inputs RST 0 RST 1 are ignored as Bi...

Page 163: ...0 Flag bit for reset enable input RST E0 terminal 1 ON reset enabled CH0 Flag bit for output disable input O INH0 terminal 1 0 OFF output enabled 1 ON output disabled CH1 Flag bit for reset enable input RST E1 terminal 1 ON reset enabled 0 0 CH0 This flag turns ON when Target 0 elapsed value CH0 This flag turns ON when Target 1 elapsed value Error code 2 Error flag 1 an error occurs 0 CH1 This fla...

Page 164: ... 24 V 22 N C 20 24 V 18 OUT01 16 OUT11 14 0 V 12 N C 10 RST1 8 INB1 6 RST0 4 INB0 2 24 V DC 24 V DC Load Load Encorder sensor etc 24 V DC Internal circuit Pin name Description Channel 0 INA 0 INB 0 RST 0 OUT00 OUT01 RST E0 O INH0 Channel 1 INA 1 INB 1 RST 1 OUT10 OUT11 RST E1 O INH1 A phase pulse input B phase pulse input External reset input Target value 0 accord output Target value 1 accord outp...

Page 165: ...the target value 1 K2000 of board channel 0 to special data registers DT9106 and DT9107 Note Changing and reading the elapsed value Only the F1 DMV instruction changes and reads the elapsed value of the high speed counter board stored in the special data registers DT9108 DT9109 DT9116 and DT9117 Program example Reading the elapsed value of the high speed counter board The elapsed value of board ch...

Page 166: ...onitor area 2 Notes on programming the high speed counter Operation errors will occur in the following circumstances The high speed counter board is disconnected from the FP M control board when instructions F0 MV and F1 DMV are executed The setting of the input mode selector on the high speed counter board is incorrect when instructions F0 MV and F1 DMV are executed When the target value is conse...

Page 167: ...ntrol is disabled when trigger X3 turns ON The target elapsed output control is disabled when trigger X4 turns ON The target value for channel 0 and the mode for the output transition are updated when trigger X5 turns ON The number system is binary When trigger X7 turns ON Writing target value 0 Transfer the contents of DT0 and DT1 to DT9104 and DT9105 for target value area 0 Writing target value ...

Page 168: ...the target value is changed to positive or negative X5 CT 51 2 C51 C51 F1 DMV K 500 DT9104 F1 DMV K 1000 DT9106 DF F1 DMV K500 DT9104 C50 F1 DMV K1000 DT9106 DF F0 MV DT9121 WR 0 R9010 When counter contact C50 turns ON The target value 0 of high speed counter board channel 0 is changed to K500 The target value 1 of high speed counter board channel 0 is changed to K1 000 When counter contact C51 tu...

Page 169: ...n speed Controllable I O points See note Controllable slave stations See note Interface Description Two lines half duplex Asyncronous system 2 conductor cable or twisted pair cable Max 400 m 1 312 34 ft with 2 conductor cable Max 700 m 2 296 59 ft with twisted pair cable 500 kbps Max 48 inputs and 32 outputs FP M transmitter master board MEWNET TR Max 128 inputs and 96 outputs control board Combin...

Page 170: ...ions unit mm in 184 7 244 80 3 150 14 8 0 583 Conductors Jacket Insulation Item Rated operating voltage Operating voltage range Current consumption Description 24 V DC 20 4 to 26 4 V DC 70 mA or less at 24 V DC Item Ambient temperature Ambient humidity Storage temperature Storage humidity Vibration resistance Shock resistance Operating environment Description 0 C to 50 C 32 F to 122 F 30 to 80 RH ...

Page 171: ...the slave stations connected to the FP M transmitter master board MEWNET TR Connected to the control board Indicate the operation and communication status of the MEWNET TR system 1 Expansion power supply connector 2 RS485 interface 3 Operation mode selector See following page 4 Selector for station monitor LEDs 5 Station monitor LEDs 6 Expansion connector 7 Operation monitor LEDs See following pag...

Page 172: ...24 inputs 16 outputs 48 inputs 32 outputs 24 inputs 16 outputs X110 to X12F Y110 to Y12F X70 to X87 X90 to X107 Y70 to Y7F Y90 to Y9F X70 to X87 Y70 to Y7F X30 to X47 X50 to X67 Y30 to Y3F Y50 to Y5F X30 to X47 Y30 to Y3F 1 2 3 4 5 6 7 8 ON OFF ON OFF ON OFF ON OFF OFF ON ON ON ON ON ON OFF OFF ON OFF ON OFF LED Description POWER COM ALARM ON OFF Flashing ON Flashing slowly OFF Flashing ON OFF Pow...

Page 173: ...IV III I II III IV IN64 0 10 1 II I 11 20 I I I 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F I II III IV 20 11 1 10 II III I IV OUT32 TRANSISTOR 0 1A5 24VDC NPN 0 1 2 3 4 5 6 7 8 9 A B C D E F I IV III II 10 1 II I 10 1 IV III I II III IV OUT32 OUT64 0 10 1 II I 11 20 I I I 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F I II III IV 20 11 1 10 II III I IV MODE SW 1 2...

Page 174: ... 24 V DC Item Ambient temperature Ambient humidity Storage temperature Storage humidity Breakdown voltage Insulation resistance Vibration resistance Shock resistance Noise immunity Operating environment Description 0 C to 50 C 32 F to 122 F 30 to 85 RH non condensing 20 C to 70 C 4 F to 158 F 30 to 85 RH non condensing Across external terminal and frame ground terminal 500 V AC 1 min 100 MΩ or mor...

Page 175: ...upply cable Connects a communication cable for the MEWNET F system Selects the MEWNET F communication conditions and controllable I O points Sets the station number with a Phillips screwdriver for the MEWNET F system 1 Expansion power supply connector 2 RS485 interface 3 Operation mode selector See following page 4 Station number selector 4 Station number selector 5 Expansion connector 1 Expansion...

Page 176: ... output points X110 to X12F Y110 to Y12F X110 to X11F Y110 to Y11F 1 2 3 4 OFF ON OFF ON OFF ON OFF ON LED Description POWER COM ALARM ON OFF Flashing ON Flashing slowly OFF Flashing ON OFF Power is supplied Power is not supplied Normal communication status Flashes in approx 0 2 s intervals Not communicating A communication error occurred at the slave station The normal slave station continues I O...

Page 177: ...8 4 Table of Memory Areas 185 8 5 System Registers 187 1 What Are System Registers 187 2 Table of the System Registers 189 8 6 Special Internal Relays 198 8 7 Special Data Registers 201 8 8 Table of the Error Codes 210 1 Table of Total check Error Codes 210 2 Table of Self diagnostic Error Codes 211 8 9 Table of Instructions 212 1 Basic Instructions 212 2 High level Instructions 215 8 10 Table of ...

Page 178: ...memory EPROM memory optional items 2 7 k type 2 720 steps 5 k type 5 000 steps 1 6 µs step basic instruction 81 111 208 points See note 208 points See note 1 008 points 64 points 144 points Unlimited number of points 0 01 s to 327 67 s 2 7 k type 1 660 words 5 k type 6 144 words 112 words For control board 70 words for intelligent boards 42 words 2 words 32 points 64 points Unlimited number of poi...

Page 179: ...2C port and clock calendar functions are available for the C types C20RC C20TC and C32TC The pulse output function is available for the transistor output type The two pulse outputs Y6 and Y7 cannot be used at the same time Item Advanced control functions Adjustable input time filtering Self diagnosis function Memory backup at 25 C RS232C port See note Clock calendar See note I O link Pulse output ...

Page 180: ...nt at 24 V DC See note 2 100 µA or less 1 5 V or less 1 ms or less 1 ms or less 100 µs or less Y6 and Y7 Zener diode LED OFF ON ON OFF Description Item Rated operating voltage Operating voltage range Output type Rated control capacity Response time Mechanical life time Electrical life time Operating mode indicator Description 24 V DC 22 8 V to 26 4 V DC Normally open 1 Form A 2 points common 2 A 2...

Page 181: ... V and 0 to 10 V range 250 Ω for 0 to 20 mA range 15 V at 0 to 5 V and 0 to 10 V range 30 mA at 0 to 20 mA range K0 to K255 1 channel 0 to 5 V 0 to 10 V and 0 to 20 mA 1 256 1 0 of full scale at 25 C 77 F 2 0 of full scale at 0 C to 50 C 32 F to 122 F 2 5 ms channel 0 5 Ω or less for 0 to 5 V and 0 to 10 V output range 20 mA for 0 to 5 V and 0 to 10 V output range 0 to 500 Ω for 0 to 20 mA range K...

Page 182: ...1 1000 1 0 of full scale at 25 C 77 F 2 0 of full scale at 0 C to 50 C 32 F to 122 F 2 5 ms channel 0 5 Ω or less for 0 to 5 V and 0 to 10 V range 20 mA for 0 to 5 V and 0 to 10 V range 0 to 500 Ω for 0 to 20 mA range K0 to K1000 Optical coupler not insulated between channels Item Number of input channels Input range Resolution Overall accuracy Response time Input impedance Absolute input range Di...

Page 183: ...ms or less at RST E and O INH inputs Approx 7 5 mA at INA INB and RESET inputs Approx 5 mA at RST E and O INH inputs Source 2 points OUT 0 and OUT 1 24 V DC 21 6 to 26 4 V DC Optical coupler Transistor PNP or NPN open collector 200 mA 1 5 V or less 100 µA or more 1 ms or less 1 ms or less Counter channels Max counting speed Counting range Number of target value settings Input mode Number of input ...

Page 184: ...0 kbps Max 1 024 points per master unit Max 32 stations per master unit RS485 Item Rated operating voltage Operating voltage range Current consumption Description 24 V DC 21 6 to 26 4 V DC 50 mA or less at 24 V DC Item Communication method Syncronization method Communication path Transmission distance Communication speed Controllable I O points See note Controllable slave stations See note Interfa...

Page 185: ...ion boards Tolerance 1 0 0 39 unit mm in 184 7 244 80 3 150 20 0 787 184 7 244 80 3 150 14 8 0 583 M1T E20R type M1T E M1T EI and M1T EO types e g M1T EI type 184 7 244 80 3 150 19 3 0 760 184 7 244 80 3 150 19 3 0 760 184 7 244 80 3 150 C20R and C20RC types e g C20R type C20T and C20TC types e g C20TC type ...

Page 186: ... 7 244 80 3 150 14 8 0 583 FP M transmitter master board FP M I O link board 184 7 244 80 3 150 20 0 787 184 7 244 80 3 150 14 8 0 583 D A converter board High speed counter board 184 7 244 80 3 150 14 8 0 583 184 7 244 80 3 150 14 8 0 583 Analog I O board A D converter board 178 8 2 Dimensions ...

Page 187: ...l board and 2 expansion boards 1 control board and 3 expansion boards 1 control board and 4 expansion boards 45 5 1 791 67 1 2 642 88 7 3 492 110 3 4 343 131 9 5 193 38 1 1 5 RS232C cable 94 4 3 717 FP M peripheral cable or FP M personal computer cable 22 0 866 H Board H mm in 1 control board 1 control board and 1 expansion board 1 control board and 2 expansion boards 1 control board and 3 expansi...

Page 188: ...board and 3 expansion boards 1 control board and 4 expansion boards 44 2 1 740 63 8 2 512 85 4 3 362 107 0 4 213 128 6 5 063 H FP M peripheral cable or FP M personal computer cable RS232C cable 14 1 0 555 70 2 756 Board H mm in 1 control board 1 control board and 1 expansion board 1 control board and 2 expansion boards 1 control board and 3 expansion boards 1 control board and 4 expansion boards 4...

Page 189: ...ut block B 12 I O address setting switches M1T EI type SW1 SW2 Output block A 16 Output block B 16 I O address setting switches M1T EO type SW1 SW2 Y30 to Y3F X50 to X5F X60 to X67 Y50 to Y5F X70 to X7F X80 to X87 Y70 to Y7F X90 to X9F X100 to X107 Y90 to Y9F X30 to X3F X40 to X47 X30 to X3B X50 to X5F X60 to X67 X50 to X5B X70 to X7F X80 to X87 X70 to X7B X90 to X9F X100 to X107 X90 to X9B Y30 to...

Page 190: ...alog input Analog output Analog input Analog output Analog input Analog output Analog input Analog output Analog input Analog input Analog input Analog input 0 1 2 3 0 0 1 2 3 0 0 1 2 3 0 0 1 2 3 0 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 DT9080 DT9081 DT9082 DT9083 DT9096 and DT9097 DT9084 DT9085 DT9086 DT9087 DT9098 and DT9099 DT9088 DT9089 DT9090 DT9091 DT9100 and DT9101 DT9092 DT9093 DT9094 DT9095 DT91...

Page 191: ... DT9114 and DT9115 DT9116 and DT9117 DT9118 and DT9119 DT9120 DT9121 Refer to page 201 8 7 Special Data Registers for details about special data registers When two or more of these boards are installed be sure to configure the board number selector in order to prevent special data register overlap The board number selectors are set to board number 0 all OFF position when shipped Board number selec...

Page 192: ...FP M I O link board OFF ON 64 points 32 inputs 32 outputs 32 points 16 inputs 16 outputs X110 to X12F Y110 to Y12F X110 to X11F Y110 to Y11F When connecting the FP M transmitter master board be sure not to overlap I O addresses Switch positions 1 to 5 of the operation mode selector are not ignored Board type Operation mode selector position I O point I O allocation FP M transmitter master board OF...

Page 193: ...ays Timer contact This contact is the output of a TM timer instruction If a TM instruction has timed out the contact with the same number turns ON Counter contact This contact is the output of a CT counter instruction If a CT instruction has counted up the contact with the same number turns ON Timer counter set value The timer counter set value area is a memory area where the set value of the TM C...

Page 194: ...H0 to HFFFFFFFF DT word DT word IX word IY word K H 1 660 words DT0 to DT1659 6 144 words DT0 to DT6143 Data register The data register is a memory area for data processed within the programmable controllers and each data register consists of 1 word 1 word 16 bits Special data register The special data register is a memory area that has special applications Refer to page 201 8 7 Special Data Regis...

Page 195: ... of timers counters and the hold non hold area 3 System registers 4 20 and 26 Operation settings when abnormality is detected Sets whether the duplicated use of output and a low battery are to be regarded as errors or whether the programmable controller should execute a program when an operation error occurs 4 System registers 31 and 34 Processing time settings Sets the scan time of the programmab...

Page 196: ...ettings EXAMPLE When reading system register 400 press the keys as shown on the right 4 Input new settings referring to the example EXAMPLE To input K1 press the keys as shown on the right You can also input new settings in hexadecimal by pressing before inputting the setting value Note The revised settings of the system register become effective soon after the revision However in case of changing...

Page 197: ...or when the backup battery disconnects K0 the conditions above are regarded as errors K1 the conditions above are not regarded as errors Starting number for counter instructions is specified Setting range K0 to K144 Setting the same value as system register 6 is recommended If the maximum value of the setting range is input all of the areas are used as timers EXAMPLE If system register 5 is set to...

Page 198: ... the maximum value of the setting range is input all of the areas are used as non hold areas EXAMPLE If system register 8 of FP M 2 7 k type is set to K10 Non hold area Hold area Hold non hold settings for step ladder operation are specified K0 Hold K1 Non hold This register specifies the operation of the FP M when a duplicated use of output is programmed K0 a duplicated use of output is regarded ...

Page 199: ...0T C20TC C32T and C32TC If you are using is the transistor output type FP Ms the pulses from Y6 and Y7 can be directly input to X0 and X1 without external wiring However if X0 and X1 are used as inputs for pulses from Y6 and Y7 they cannot be used as other input terminals Set value H107 H108 Operation mode Pulse output Y7 Up input X0 Pulse output Y6 Down input X1 X2 is not used for high speed coun...

Page 200: ...uts of the FP M as interrupt triggers Settings 0 standard input mode 1 interrupt input mode Input the specific value in an order so that the bit corresponding to each input becomes 1 when you use interrupt programs Setting range All FP Ms 8 inputs X0 to X7 H0 to HFF EXAMPLE If the interrupt input function is used for inputs X1 and X2 input H6 as follows Bit position 7 4 X7 X4 X6 X5 Corresponding i...

Page 201: ... input time filtering for X0 to X7 as 4 ms for X8 to XF as 1 ms for X10 to X17 as 1 ms and for X18 to X1F as 1 ms input H1112 to system register 404 Set system registers 404 and 405 referring to the following Bit position 11 8 3 0 15 12 7 4 Data input 0 0 0 1 0 0 0 1 0 0 0 1 0 0 1 0 1 X18 to X1F 2 ms 1 X10 to X17 2 ms 1 X8 to XF 2 ms 2 X0 to X7 4 ms H System register 404 H1111 all 2 ms Input time ...

Page 202: ... NO 1 to 32 Communication format settings and the settings for modem communication compatibility are performed when the programming tool port is used Setting Modem communication H0 Disabled H8 Enabled Communication format character bits H0 8 bits H1 7 bits Selects the functions for the RS232C serial port Settings K0 when the RS232C serial port is not used K1 when the RS232C serial port is used for...

Page 203: ...n settings for the RS232C serial port Settings Bit position 11 8 3 0 15 12 7 4 Bit position 11 8 3 0 15 12 7 4 Data input 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 2 H System register 413 EXAMPLE If you want to set the RS232C serial port as follows input H2 to system register 413 Header Terminator Stop bit Parity Character bits without STX code CR 1 bit odd 7 bits Header Bit position 6 0 without STX code 1 ...

Page 204: ... Setting range K1 to K32 UNIT NO 1 to 32 The setting for modem communication compatibility is performed when the RS232C serial port is used Settings H0 modem communication disabled H8000 modem communication enabled When modem communication is enabled set system registers 412 413 415 Refer to page 224 8 12 Modem Communication This register specifies the starting address of data registers used as th...

Page 205: ...ecifies the number of words to be used as a buffer Refer to system register 417 for details about the starting address settings Setting range FP M 2 7 k type K0 to K1660 FP M 5 k type K0 to K6144 EXAMPLE If K0 is input to system register 417 and K100 to system register 418 the number of data received is stored to DT0 and the data received are stored starting from DT1 to DT99 ...

Page 206: ...n DT9000 Turns ON for an instant when a battery error occurs Turns ON and keeps the ON state when a battery error occurs Turns ON and keeps the ON state when an operation error occurs The error address is set in DT9017 Turns ON for an instant when an operation error occurs The error address is set in DT9018 Turns ON for an instant when an overflow or an underflow occurs when 1 is set by one of the...

Page 207: ...rst scan of the process the moment step ladder process is started Repeats ON OFF operations in 0 01 s cycles ON OFF 0 005 s 0 005 s Repeats ON OFF operations in 0 02 s cycles ON OFF 0 01 s 0 01 s Repeats ON OFF operations in 0 1 s cycles ON OFF 0 05 s 0 05 s Repeats ON OFF operations in 0 2 s cycles ON OFF 0 1 s 0 1 s Repeats ON OFF operations in 1 s cycles ON OFF 0 5 s 0 5 s Repeats ON OFF operat...

Page 208: ... the programmable controller using the F144 TRNS instruction Refer to the F144 TRNS instruction in the FP M FP1 Programming Manual C types C20RC C20TC C32TC only OFF while data is not been sent by the F144 TRNS instruction ON after the data is sent by the F144 TRNS instruction Refer to the F144 TRNS instruction in the FP M FP1 Programming Manual C types C20RC C20TC C32TC only ON while a high speed...

Page 209: ...Programming Manual Divided remainder is stored in DT9015 when an F32 or F52 B instruction is executed Lower 16 bit of divided remainder are stored in DT9015 when an F33 D or F53 DB instruction is executed Refer to the F32 F52 B F33 D and F53 DB instructions in the FP M FP1 Programming Manual Higher 16 bit of divided remainder is stored in DT9016 when an F33 D or F53 DB instruction is executed Refe...

Page 210: ...This register is available for monitoring the time initiated interrupt interval The interval is calculated using the formula K1 to K3000 interval ms data 10 ms K0 time initiated interrupt is not used Refer to the ICTL instruction in the FP M FP1 Programming Manual The contents of the specified message are stored in DT9030 DT9031 DT9032 DT9033 DT9034 and DT9035 when an F149 MSG instruction is execu...

Page 211: ...ounter target value is stored in DT9047 A register dedicated to control high speed counter operation Refer to the F0 MV high speed counter control instruction in the FP M FP1 Programming Manual Hour and minute data of the clock calendar are stored in DT9053 This register is available only for monitoring the data The hour and minute data is stored in BCD as C types C20RC C20TC C32TC only Data of th...

Page 212: ...ation error code is stored in the higher 8 bit area of DT9059 A programming tools port communication error code is stored in the lower 8 bit area of DT9059 C types C20RC C20TC C32TC only These registers monitor the condition of step ladder programs Execution of the step ladder program is monitored by the bit data as follows Executing Not executing Each bit in the registers corresponds to a step la...

Page 213: ... of digital converted value depends on the type of analog control boards as follows When A D converter board is installed K0 to K999 0 to 20 mA 0 to 5 V 0 to 10 V Range of digital converted value 10 bits resolution Note If analog data over the maximum analog value 20 mA 5 V 10 V is input digital data up to K1 023 is available However be sure to input analog voltage or analog current within the rat...

Page 214: ...to K999 If data K1000 to K1023 is specified analog data a little bit more than the maximum rated value 20 mA 5 V 10 V is output If data outside K0 to K1023 is specified data is handled disregarding data in bit positions 10 to 15 EXAMPLE If K 24 is input analog data is output regarding it as K999 Data configuration when K 24 is input When Analog I O board is installed Range of digital data for spec...

Page 215: ...607 Notes Be sure to use the F1 DMV instruction to transfer data in these special data registers to other registers or data in other registers to these special data registers When changing data in these special data registers be sure to specify data in the range of K 8 388 608 to K8 388 607 If data outside the range is input data is handled disregarding bit positions 24 to 31 bit positions 8 to 15...

Page 216: ...ers in binary so use of the binary number system is recommended ON OFF Reset inputs become effective ON OFF External reset control bit bit positions 3 and 11 ON OFF External reset enable input RST E0 RST E1 External reset input RST 0 RST 1 Reset inputs ignored ON OFF External reset control bit bit positions 3 and 11 ON OFF External reset input RST 0 RST 1 These bits bit positions 3 and 11 are in t...

Page 217: ...V and bit position 7 of DT9120 11 8 3 0 15 12 7 4 Bit position Data CH0 Flag bit for reset enable input RST E0 terminal 1 ON reset enabled CH0 Flag bit for output disable input O INH0 terminal 1 0 OFF output enabled 1 ON output disabled CH1 Flag bit for reset enable input RST E1 terminal 1 ON reset enabled 0 0 CH0 This flag turns ON when Target 0 elapsed value CH0 This flag turns ON when Target 1 ...

Page 218: ...t the address before the ED instruction Incorrect operand has been entered for the instruction Steps to take Program execution when an error occurs Stops Stops Stops Stops Stops Stops Set the mode of FP M to PROG and input the instruction correctly referring to the description for the instruction Set the mode of FP M to PROG and correct the program so that one relay is not used for two or more OT ...

Page 219: ...e 7 STATUS DISPLAY in ONLINE mode FP Programmer II OP 110 Steps to take Stops Stops Stops Stops Selectable by system register 26 default stops Continues Stops Continues Program execution when an error occurs Program the memory EPROM or master memory EEPROM again and try to operate If the same error is detected try to operate with another memory EPROM or master memory EEPROM Set the mode of FP M to...

Page 220: ...AND operation on multiple instruction blocks Performs an OR operation on multiple instruction blocks Stores the operated result up to this instruction Reads the operated result stored by the PSHS instruction Reads and clears the operated result stored by the PSHS instruction Turns ON the contact for only one scan when the leading edge of the trigger is detected Turns ON the contact for only one sc...

Page 221: ... data in the following conditions ON when S1 S2 OFF when S1 S2 1 1 3 3 3 3 1 2 1 1 5 1 1 End Conditional end Start step Next step pulse execution type Next step scan execution type Clear step Step end Subroutine call Subroutine entry Subroutine return Interrupt control Interrupt Interrupt return Name Boolean Description Step Indicates the end of a main program Ends one scan when the predetermined ...

Page 222: ...S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 Name Boolean Description Step Operand Performs Start AND or OR operation by comparing two word data in the following conditions ON when S1 S2 OFF when S1 S2 Performs Start AND or OR operation by comparing two word data in the following conditions ON when S1 S2 OFF when S1 S2 P...

Page 223: ...t data invert and move 32 bit data invert and move Bit data move Hexadecimal digit move Block move Block copy 16 bit data exchange 32 bit data exchange Higher lower byte in 16 bit data exchange 16 bit data D S D 32 bit data D 1 D S 1 S D 1 D 16 bit data S1 S2 D 32 bit data S1 1 S1 S2 1 S2 D 1 D 16 bit data D S D 32 bit data D 1 D S 1 S D 1 D 16 bit data S1 S2 D 32 bit data S1 1 S1 S2 1 S2 D 1 D 16...

Page 224: ...A ABCD BINA ABIN DBIA DABI BCD BIN DBCD DBIN INV Flag operation Description Operand Boolean Number ER R9007 R9008 CY R9009 R900C R900B R900A 8 digit BCD data D 1 D S 1 S D 1 D 4 digit BCD data S1 S2 D 8 digit BCD data S1 1 S1 S2 1 S2 D 1 D 4 digit BCD data S1 S2 D 1 D 8 digit BCD data S1 1 S1 S2 1 S2 D 3 D 2 D 1 D 4 digit BCD data S1 S2 D DT9015 8 digit BCD data S1 1 S1 S2 1 S2 D 1 D DT9016 DT9015...

Page 225: ...009 R900C R900B R900A 16 bit data two s complement 32 bit data two s complement 16 bit data absolute 32 bit data absolute 16 bit data sign extension Decode 16 bit data 7 segment decode Encode 16 bit data combine 16 bit data distribute Character ASCII code Table data search Right shift of 16 bit data in bit units Left shift of 16 bit data in bit units Right shift of one hexadecimal digit 4 bits of ...

Page 226: ...T9044 or DT9044 D S Yn S Yn S S Step IORF TRNS PR ERR MSG CADD CSUB MV DMV HC0S HC0R SPD0 CAM0 Flag operation Description Operand Boolean Number ER R9007 R9008 CY R9009 R900C R900B R900A Partial I O update Serial communication FP M C types C20RC C20TC C32TC only Parallel printout FP M transistor output type only Self diagnostic error set Message display Time addition S1 2 S1 1 S1 S2 1 S2 D 2 D 1 D...

Page 227: ...00 0000 0001 0001 H 0 0 1 1 0000 0000 0001 0010 H 0 0 1 2 0000 0000 0001 0011 H 0 0 1 3 0000 0000 0001 0100 H 0 0 1 4 0000 0000 0011 1111 H 0 0 3 F 0000 0000 1111 1111 H 0 0 F F 0010 0111 0000 1111 H 2 7 0 F 0000 0000 0000 0000 H 0 0 0 0 0000 0000 0000 0001 H 0 0 0 1 0000 0000 0000 0010 H 0 0 0 2 0000 0000 0000 0011 H 0 0 0 3 0000 0000 0000 0100 H 0 0 0 4 0000 0000 0000 0101 H 0 0 0 5 0000 0000 00...

Page 228: ...Drive Main Memory EMS Video Mode RS232C port Operating System NPST GR Ver 2 4 AFP266528 IBM PC AT or 100 compatible i80286 i80386 or i80486 2 MB or more if installed in your hard disk drive If your computer has two floppy disk drives including RAM drive no hard disk drive is required One disk drive for 3 5 inch 2HD floppies formatted at 1 44 MB or one for 5 25 inch 2HD floppies formatted at 1 2 MB...

Page 229: ... RS422 port cannot be set using NPST GR Ver 2 4 Not available Operation without backup battery cannot be selected System register 4 cannot be set using NPST GR Ver 2 4 NPST GR Ver 3 1 AFP266538 FP1 FP1 FP M FP1 FP M FP3 FP3 FP C FP5 FP10 FP10S FP10 All the instructions of an FP M can be programmed Available Modem communication parameters can be set System register 416 for the RS232C port and 411 f...

Page 230: ...DD P157 PCADD F158 CSUB P158 PCSUB instructions FP Programmer AFP1112 FP1 FP3 FP5 Fixed as Baud rate Character bits Parity Stop bit Not available Not available Not available Not available These instructions cannot be programmed However you can monitor the instructions with it FP Programmer AFP1112A FP1 FP3 FP5 The parameters are automatically adjusted when connected to the programmable controller ...

Page 231: ... write function OP 112 Error cancellation function FP Programmer AFP1112 Available Only routes 1 to 3 can be selected Not available Not available Not available Not available Not available Available However BCC ERR is displayed on the LCD if a program with more than 11 k steps is written to EEPROM Not available FP Programmer AFP1112A Available Routes 1 to 6 can be selected Available Not available N...

Page 232: ...d The same station number UNIT NO cannot be assigned to FP Ms in the same network Since initialization of the modem is performed only by a FP M whose UNIT NO system register 410 is set to K1 pay attention to the following when station numbers UNIT NO s are assigned to FP Ms when one computer communicates with one FP M system register 410 should be set to K1 when one computer communicates with two ...

Page 233: ...ng Using FP Programmer II Press the keys on the FP Programmer IIas follows ACLR OP 5 0 1 4 ENT 0 READ BIN K H 1 2 3 HELP CLR through WRT UNIT NO ACLR OP 5 0 1 4 ENT 1 READ BIN K H 0 0 HELP CLR WRT 8 0 BIN K H 1 0 WRT 8 0 or System register 410 System register 411 F1 F9 Sift If you are using MENU 1 screen type Open the NPST MENU by pressing and then select PLC CONFIGURATION to skip to the PLC CONFI...

Page 234: ... AT 9 pins Pin No 1 2 3 4 5 6 7 8 9 Abbreviation CD DCD RD RXD SD TXD ER DTR SG DR DSR RS RTS CS CTS RI CI Modem 25 pins Pin No 1 2 3 4 5 6 7 8 20 Abbreviation FG SD TXD RD RXD RS RTS CS CTS DR DSR SG CD DCD ER DTR Personal computer 25 pins Pin No 8 3 2 20 7 6 4 5 22 Abbreviation CD DCD RD RXD SD TXD ER DTR SG DR DSR RS RTS CS CTS RI CI Pin No 1 2 3 4 5 6 7 8 20 Abbreviation FG SD TXD RD RXD RS RT...

Page 235: ...d be set to K1 when one computer communicates with two or more FP Ms no two FP Ms can have same station number UNIT NO and one of the FP Ms in the network must be assigned as station number 1 UNIT NO 1 Modem initialization is performed only when the mode of the programmable controller set to RUN from PROG or when the power is turned ON in the RUN mode by an FP M whose UNIT NO system register 415 i...

Page 236: ...when the modem connection is selected 416 RS232C MODEM CONNECTION ENAB DISA Select ENAB Open the SYSTEM REGISTER COMPUTER LNK window by pressing together and the following is displayed 415 UNIT NO 1 Select K1 though K32 After setting save the status of the system registers by pressing Note Set the character length parity check and stop bit so that the total number of bits used to send a character ...

Page 237: ... 8 0 BIN K H System register 415 System register 416 The specifications for communication will be Character bits Parity Stop bits when 2 H is input 7 bit Odd parity 1 bit when 6 H is input 7 bit Even parity 1 bit when 8 H is input 7 bit None 2 bit when 1 H is input 8 bit None 1 bit ACLR OP 5 0 1 4 ENT 2 READ BIN K H 1 HELP CLR ACLR OP 5 0 1 4 ENT 3 READ BIN K H HELP CLR WRT 2 BIN K H WRT WRT 6 WRT...

Page 238: ...S CS CTS SG CD DCD ER DTR RI CI IBM PC AT 9 pins Pin No 1 2 3 4 5 6 7 8 9 Abbreviation CD DCD RD RXD SD TXD ER DTR SG DR DSR RS RTS CS CTS RI CI Modem 25 pins Pin No 1 2 3 4 5 6 7 8 20 Abbreviation FG SD TXD RD RXD RS RTS CS CTS DR DSR SG CD DCD ER DTR Personal computer 25 pins Pin No 8 3 2 20 7 6 4 5 22 Abbreviation CD DCD RD RXD SD TXD ER DTR SG DR DSR RS RTS CS CTS RI CI Pin No 1 2 3 4 5 6 7 8 ...

Page 239: ... 8 20 Abbreviation FG SD TXD RD RXD RS RTS CS CTS DR DSR SG CD DCD ER DTR Personal computer 25 pins Pin No 8 3 2 20 7 6 4 5 22 Abbreviation CD DCD RD RXD SD TXD ER DTR SG DR DSR RS RTS CS CTS RI CI Pin No 1 2 3 4 5 6 7 8 20 Abbreviation FG SD TXD RD RXD RS RTS CS CTS DR DSR SG CD DCD ER DTR Modem 25 pins Between IBM PC AT 9 pins and a modem 25 pins Between a personal computer 25 pins and a modem 2...

Page 240: ...hat take place in patterns unrelated over time See American Wire Gauge AWG A printed circuit board located in the back of a chassis that contains a data bus power bus and mating connectors for units For FP3 FP5 FP10S and FP10 programmable controllers two types of backplanes are available Master Backplane Expansion Backplane A device that is kept available to replace something that may fail during ...

Page 241: ... of 1 2 4 and 8 respectively starting with the least significant bit A thumbwheel switch is specified as a BCD device and when connected to a programmable controller each decimal digit requires four inputs BCD is usually expressed grouping four bits as one digit in the same way as the hexadecimal constant H When BCD is grouped in four bit units the BCD is expressed by adding the prefix H to the da...

Page 242: ...mmable controller A symbol such as a letter of the alphabet or decimal number An ASCII character is most commonly used to express characters using binary A logical operation that inverts a signal or bit The complement of 1 is 0 and the complement of 0 is 1 One of the communication methods between a computer and programmable controllers In a computer link the computer is the host and it can control...

Page 243: ...t a time The hexadecimal number system uses 16 as the base The allowable symbols are numbers 0 through 9 and letters A through F The letters are substituted for numbers 10 to 15 respectively to represent all 16 numbers in one digit The binary number system can easily be represented in hexadecimal with 4 bit groups In this manner a very large binary number can be represented by a hexadecimal number...

Page 244: ...he modem modulates digital signals and transmits them through a telephone line The bit which represents the greatest value in a byte word or double word The digit which represents the greatest value in a number A communication link in which one host can communicate with two or more stations Random unexpected electrical signals that are caused by radio waves or by electrical or magnetic fields The ...

Page 245: ...unication standard for data transmission media Term for a ladder program A rung refers to the programmed instructions that drive one output Time required to read all inputs execute the program and update local and remote information A function within the programmable controller which monitors operation and indicates any fault that is detected A communication style in which data is transmitted bit ...

Page 246: ...time of the programmable controller If the program does not time out the processor is assumed to be faulty A unit of bits which is usually executed at the same time A word is composed of 16 bits 238 8 13 Terminology watchdog timer word ...

Page 247: ...oard AFC22342C Case AFC18013 Control Board AFC22352C Case AFC18013 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC RAM 2 7 k steps RAM 5 k steps RAM 2 7 k steps RAM 5 k steps RAM 2 7 k steps RAM 5 k steps Total 20 Input 12 Output 8 Total 20 Input 12 Output 8 Total 20 Input 12 Output 8 Total 20 Input 12 Output 8 Total 20 Input 12 Output 8 Total 20 Input 12 Output 8 Total 32 Input 16 Output 16 Total...

Page 248: ...crews for control board 8 mm 2 screws for connector board 20 mm 2 screws Backup battery AFB8801 1 piece Jumper cable AFB8505 1 piece Spacers 8 mm AFB88032 4 pieces Power supply cable APL9511 1 piece Connector board This board is already connected in C20RC and C32TC types when shipped 1 Case for the control board 2 Screws 8 mm 3 Screws 20 mm 4 Connector P C B 5 Control board 6 Spacers 18 mm 7 Case ...

Page 249: ...20TC C32T C32TC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC RAM 2 7 k steps RAM 5 k steps RAM 2 7 k steps RAM 5 k steps RAM 2 7 k steps RAM 5 k steps Total 20 Input 12 Output 8 Total 20 Input 12 Output 8 Total 20 Input 12 Output 8 Total 32 Input 16 Output 16 Total 32 Input 16 Output 16 24 V DC Sink source 24 V DC Source 24 V DC Sink 24 V DC Source 24 V DC Sink 24 V DC Source 24 V DC Sink 24 V ...

Page 250: ... output channels 2 channels Output range 0 to 5 V 0 to 10 V and 0 to 20 mA Resolution 1 1000 10 bits Counter points 2 points channel 0 and 1 Max counting speed 1 phase mode 20 k Hz 2 phase mode 5 k Hz Part number AFB6480 AFB6400 AFB6410 AFB6420 Expansion I O Board E20R Expansion I O Board M1T E Expansion Input Board M1T EI Expansion Output Board M1T EO 24 V DC 24 V DC 24 V DC 24 V DC Total 20 Inpu...

Page 251: ...th another FP M at remote site Communication medium RS485 port twisted pair cable up to 32 inputs and 32 outputs can be controlled per board Operating voltage 24 V DC Input type Operating voltage 24 V DC Output type transistor NPN type 0 5 A Operating voltage 24 V DC Input type Operating voltage 24 V DC Output type transistor NPN type 0 5 A This board is an interface board for exchanging I O infor...

Page 252: ...apter Adapter needed for connection between the programming tool port of FP M personal computer cable for NPST GR and RS232C interface 9 or 25 pins of personal computer Refer to example of adapter specifications on page 245 Cable needed for connections between the RS232C port of C type control boards C20RC C20TC C32TC and RS232C interface 9 or 25 pins of your personal computer Type FP Programmer I...

Page 253: ...s male IBM PC AT RS232C interface 9 pins female RS232C interface adapter FP M personal computer cable for NPST GR to IBM PC AT 9 pins Type FP Panel Mounting Cord FP Data Access Unit Description Part number AFC8531 1 m 3 3 ft AFC8532 2 m 6 6 ft AFP1682 A cord that can be mounted on the panel to extend the programming tool connector of the FP M control board Refer to specifications for cord on page ...

Page 254: ...mer II Programming tool port of FP M control board to connector of FP data access unit Pin No 1 2 3 4 5 Abbreviation FG SG SD RD 5 V Pin No 2 3 11 4 1 5 6 7 8 9 10 12 13 14 15 Abbreviation FG SG RD SD 5 V SG FP M control board FP Programmer II or FP data access unit 5 3 4 2 1 1 9 8 15 FP M control board FP Programmer II or FP data access unit Length 1 m 3 3 ft AFC8521 3 m 9 8 ft AFC8523 ...

Page 255: ...232C interface adapter Pin No 1 2 3 4 5 Abbreviation FG SG SD RD 5 V Pin No 7 3 2 1 4 5 6 8 20 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 Abbreviation FG SG RD SD RS CS DR CD ER FP M control board RS232C interface adapter 5 3 4 2 1 14 1 25 13 247 8 14 Product Types FP M control board RS232C interface adapter Length 3 m 9 8 ft AFC8513 ...

Page 256: ...viation FG SD TXD RD RXD RS RTS CS CTS RI CI SG CD DCD ER DTR Pin No 1 2 3 4 5 6 7 8 20 Abbreviation FG SD TXD RD RXD RS RTS CS CTS DR DSR SG CD DCD ER DTR 1 5 9 6 1 13 25 14 Pin No 1 2 3 4 5 6 7 8 9 Abbreviation FG SD TXD RD RXD RS RTS CS CTS RI CI SG CD DCD ER DTR Pin No 1 2 3 4 5 6 7 8 9 Abbreviation CD DCD RD RXD SD TXD ER DTR SG DR DSR RS RTS CS CTS RI CI 1 5 9 6 1 5 9 6 248 8 14 Product Type...

Page 257: ...8 0 315 14 0 551 dia 12 0 472 dia 30 1 181 40 1 575 30 0 5 1 181 0 020 2 M3 Protection cap 14 0 551 9 5 0 374 11 0 433 Mounting hole dimensions 3 5 to 4 0 138 to 0 157 dia 13 0 512 dia 3 5 to 4 0 138 to 0 157 dia Length 1 m 3 3 ft AFC8531 2 m 6 6 ft AFC8532 unit mm in ...

Page 258: ...ctor 20 pin for C20T and C20TC types Input connector B 20 pin for M1T EI type Input connector 30 pin for C32T and C32TC types Output connector 34 pin for C32T C32TC and M1T E types Output connector A and B 34 pin for M1T EO type Input connector 40 pin for M1T E type Input connector A 40 pin for M1T EI type 2 m 6 6 ft AYT51165 AYT51205 AYT51305 AYT51345 AYT51405 Part number Board type C20T C20TC C3...

Page 259: ...1A AXW63401A AXW64001A AXW62001A AXW64001A AXW63401A Contact AXW7221 Part number Applicable I O connector number of pins 1 m 3 3 ft AY15723 AY25523 Output connector 16 pin for C20T and C20TC types Output connector 34 pin for C32T C32TC and M1T E types Output connector A and B 34 pin for M1T EO type 2 m 6 6 ft AY15725 AY25525 Part number Board type C20T C20TC C32T C32TC M1T E M1T EO Connector Outpu...

Page 260: ...or mounting hole dimensions DIN standard rail width 35 mm length 1 m To fix FP M on the DIN rail Applicable I O connector number of pins Part number AXM116415 AXM120415 AXM130415 AXM134415 AXM140415 Output connector 16 pin for C20T and C20TC types Input connector 20 pin for C20T and C20TC types Input connector B 20 pin for M1T EI type Input connector 30 pin for C32T and C32TC types Output connecto...

Page 261: ...umber AFB8801 APL9511 AFB8505 AFB88032 AFB8803 AFB88021 AFB8802 Replacement for backup battery BR2032 CR2032 or equivalent Available with control board Available with control board For case type For board type Shape Length 8 mm Shape Length 18 mm Shape Length 20 mm Shape Length 20 mm 253 8 14 Product Types ...

Page 262: ... layout 63 types 9 wiring 48 49 63 C20T and C20TC type control boards dimensions 33 I O allocation 38 internal circuit 64 65 parts terminology 24 25 pin layout 64 types 9 wiring 50 51 64 65 C32T and C32TC type control boards dimensions 33 I O allocation 38 internal circuit 66 67 parts terminology 26 27 pin layout 66 types 9 wiring 50 51 66 67 Case type structure 32 Clock calendar control function ...

Page 263: ...rts terminology 167 168 restriction of expansion 166 specifications 166 type 11 FP M transmitter master board MEWNET TR dimensions 162 parts terminology 163 164 restriction of expansion 162 specifications 162 type 11 G General communication 8 General specification 18 Grounding 47 H High speed counter board dimensions 150 I O allocation 153 154 internal circuit 156 parts terminology 151 152 pin lay...

Page 264: ... EPROM 15 106 107 MEWNET F system 7 165 MEWNET TR system 7 161 Modem communication 8 224 to 231 O Operating principles basic configuration 74 75 basic operation 76 making a ladder diagram 80 operation procedure 79 relays and timer counter contacts 81 82 scan time 77 Operation without backup battery enabled 104 Outline of system registers 187 188 Output wiring examples AC inductive load 54 capaciti...

Page 265: ...ial internal relays 198 to 200 Specifications control and expansion boards general 18 input 20 output 20 performance 18 Stacking board type 42 case type 43 System registers 189 to 197 T Total check error codes E1 syntax error 123 E2 duplicated output error 123 E3 not paired error 123 E4 system register parameter error 123 E5 program area error 123 E8 operand error 123 Troubleshooting 114 to 122 W ...

Page 266: ...258 RECORD OF CHANGES ACG No Date Description of Changes ACG M0045 1 DEC 1994 First edition RECORD OF CHANGES ...

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