Painless 60608, Installation Manual

Page: 3 / 52

2
July 2009 Copyright

By Perfect Performance Products, LLC
TABLE OF CONTENTS
SECTIONS
INTRODUCTION ….……………………………………………..……..……..……….. 3
SMALL PARTS
………………………………………………………………….……… 3
PCM BACKGROUND
…………………………………………..……..………… 3
TOOLS
NEEDED……………………………………………………….……..……….. 7
REQUIRED FUEL INJECTION PARTS…………………………………………….. 10
FUSEBLOCKMOUNTING
………..…….…………………………..……..……….… 11
MOUNTING THE PCM………………………………………………..……..………... 12
FUEL INJECTION HARNESS………………………..……..……………………….. 14
WIRING THE FRONT OF THE VEHICLE…………………………………………… 28
WIRING THE INTERIOR OF THE VEHICLE
……………..……………………….. 31
WIRING THE REAR OF THE VEHICLE
…………………………………………….. 42
TESTING THE SYSTE
M………….………………………………………………..….. 44
WIRE INDEX……………….………………………………………………………..….. 45
DIAGNOSTIC TROUBLE CODES……………………………………………………..49
ILLUSTRATIONS
FUSE BLOCK …………………………………………………………………………… 11
ENGINE GROUNDS…………………………………………………………………….. 15
BATTERY POWER ………….………………………………………………………….. 21
HEADLIGHT SECTION…………………………..…………………………………….. 29
INSTRUMENT PANEL SECTION…………….….………………………………..….. 31
HEADLIGHT SWITCH….……………………….……………………………..……….. 33
TURN SWITCH…..…….……………………………………………………………….. 34
COLUMN MOUNT IGNITION SWTICH….………………………………………..….. 35
DASH MOUNT IGNITION SWITCH……………………………………….………….. 36
A/C SWITCH CIRCUITS………………. ……………………………….….………….. 37
CRUISE SWITCH……………………………………………………………………….. 39
BRAKE SWITCH………………………..……………………………………………….. 39
COME/COURTESY LIGHT CIRCUITS………………………………………………. 40
INTERIOR GROUND SPLICE
………..……………………………………………….. 41
TAIL LIGHT SECTION………..……………………………………………………….. 43
TESTING THE SYSTE
M………….………………………………………………..….. 44