Painless Performance 60217, Installation Instructions Manual

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TABLE OF CONTENTS
1.0 INTRODUCTION..................................................................................................................................... ii
2.0 ABOUT THESE INSTRUCTIONS................................................................................................................ ii
3.0 TOOLS NEEDED...................................................................................................................................... 1
4.0 PRE-INSTALLATION AND HARNESS ROUTING GUIDELINES...................................................................... 1
4.1 TRANSMISSION FUNCTION...................................................................................................... 1
4.2 GET TO KNOW THE ENGINE THAT YOU ARE USING.................................................................. 2
5.0 GENERAL INSTALLATION INSTRUCTIONS................................................................................................ 3
5.1 GROUNDING THE VEHICLE...................................................................................................... 3
5.2 ROUGH INSTALLATION............................................................................................................ 4
5.3 HARNESS ATTACHMENT........................................................................................................... 4
5.4 TERMINAL INSTALLATION INSTRUCTIONS................................................................................ 4
6.0 GM 99-02 VORTEC SYSTEM WIRE HARNESS INSTALLATION..................................................................... 5
6.1 CONTENTS OF THE 60217 & 60218 WIRE HARNESS KIT............................................................ 5
6.2 DASH SECTION INSTALLATION................................................................................................ 5
6.3 ENGINE SECTION INSTALLATION............................................................................................. 9
6.4 TAIL SECTION INSTALLATION.................................................................................................. 14
7.0 TROUBLE-SHOOTING INSTRUCTIONS...................................................................................................... 16
7.1 THE "CHECK ENGINE" LIGHT.................................................................................................... 16
7.2 RETRIEVING TROUBLE CODES FROM THE COMPUTER............................................................... 16
7.3 IDLE LEARN PROCEDURE......................................................................................................... 17
LIST OF FIGURES
Figure 6.1 Diagnostic Link Connector (DLC) & Check Engine Light ............................................................. 7
Figure 6.2 Brake Switch Connection ......................................................................................................... 7
Figure 6.3 Brake Switch Relay.................................................................................................................. 8
Figure 6.4 Air Pump Relay ...................................................................................................................... 8
Figure 6.5 Canister Purge Solenoid .......................................................................................................... 8
Figure 6.6 Canister Vent Solenoid ............................................................................................................ 9
Figure 6.7 Air Pump Connections .............................................................................................................. 9
Figure 6.8 Air Bleed Solenoid.................................................................................................................... 9
Figure 6.9 Fuel Pump Relay Connector...................................................................................................... 9
Figure 6.10 EGR Valve............................................................................................................................... 12
Figure 6.11 Knock Sensor Connector.......................................................................................................... 12
Figure 6.12 Oxygen Sensors ..................................................................................................................... 12
Figure 6.13 MAP Sensor ........................................................................................................................... 12
Figure 6.14 CMP Sensor ........................................................................................................................... 12
Figure 6.15 CKP Sensor ............................................................................................................................ 12
Figure 6.16 Injectors 1, 3, 5, 7................................................................................................................... 13
Figure 6.17 Injectors 2, 4, 6, 8 .................................................................................................................. 13
Figure 6.18 TPS Sensor ............................................................................................................................ 13
Figure 6.19 IAC......................................................................................................................................... 13
Figure 6.20 MAF Sensor ........................................................................................................................... 13
Figure 6.21 Driver Side Coil Connector....................................................................................................... 13
Figure 6.22 Passenger Side Coil Connector................................................................................................. 14
Figure 6.23 ECT Sensor............................................................................................................................. 14
Figure 6.24 VSS Output............................................................................................................................. 15
Figure 6.25 Transmission Sensor ............................................................................................................... 15
Figure 6.26 Park Neutral Position Sensor.................................................................................................... 16
Figure 6.27 Transmission Connector……………………………………………………………………………………………………… 16
Figure 7.1 Fuse Identification................................................................................................................... 16
LIST OF TABLES
Table 4.1 Compatible Parts..................................................................................................................... 3
Table 6.1 Dash Section Connections........................................................................................................ 8
Table 6.2 Engine Section Connections..................................................................................................... 11
Table 6.3 Tail Section Connections.......................................................................................................... 15
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