Painless Performance 60217 Installation Instructions Manual Download Page 14

D. 

DRVR. & PASS COIL (mandatory) - The ignition system on this engine is a 

multiple coil configuration called coil per plug. The ignition coil mounting bracket 

is attached to the rocker cover. The secondary ignition wires are short compared 

to a distributor ignition system wire. See Figure 6.21 & 6.22 

E. 

ECT (mandatory) - The (PCM) supplies a 5.0 volt signal to the Engine Coolant 

Temperature (ECT) sensor through a resistor in the PCM and measures the 

voltage. The voltage is high when the engine is cold. The voltage is low when the 

engine is hot. The PCM calculates the engine coolant temperature by measuring 

the voltage. The engine coolant temperature affects most systems the PCM 

controls. See Figure 6.23 

F.  

EGR (optional) – An Exhaust Gas Recirculation (EGR), system is used to lower 

oxides of nitrogen (NOx) emission levels. The EGR system accomplishes this by 

feeding small amounts of exhaust gas back into the combustion chamber. High 

combustion temperatures cause NOx. Combustion temperatures are reduced 

when the air/fuel mixture is diluted with the exhaust gases. See Figure 6.10 

G. 

GROUND (mandatory) - These circuits are used to provide ground for the 

various devises. Connect these wires under a bolt in the engine block, 

transmission, or cylinder head. These are the grounds for the entire injection 

system. For best results from your EFI system, be certain your grounding 

surfaces are clean and your connections are secure. 

H.  

IAC (mandatory) - The purpose of the Idle Air Control Motor (IAC) is to control 

engine idle speed. The IAC valve, mounted in the throttle body, controls the 

amount of bypass air. See Figure 6.19 

I.  

INJ #1 - #8 (mandatory) – The Multec 2 fuel injector assembly is a solenoid 

operated device, controlled by the PCM that meters pressurized fuel to a single 

engine cylinder. An injector that has been sitting for more than 6 months will 

need to be cleaned/ replaced as the varnish residue in the fuel will cause the 

injector to stick closed. This will keep the injector from delivering fuel as needed 

by the injection system. See Figure 6.16 & 6.17 

J.  

KNOCK (mandatory) – To control spark knock, a Knock Sensor (KS) system is 

used. This system is designed to retard spark timing up to 20 degrees to reduce 

spark knock in the engine. This allows the engine to use maximum spark 

advance to improve drivability and fuel economy. See Figure 6.11 

K.  

LEFT & RIGHT O2 SEN. (mandatory) – The PCM uses the signal voltage from 

heated oxygen sensors in a Closed Loop to adjust the fuel injector pulse width. 

In Closed Loop, the PCM adjust fuel delivery to maintain an air to fuel ratio which 

allows the best combination of emission control and drivability. See Figure 6.12 

L.  

MAF-IAT (mandatory) – The Mass Air Flow (MAF) sensor measures the 

amount of air which passes through the sensor. The PCM uses this information to 

determine the operating condition of the engine in order to control the fuel 

delivery. A large quantity of air indicates acceleration. A small quantity of air 

indicates deceleration or idle. See Figure 6.20 

 

12 

Summary of Contents for 60217

Page 1: ...VORTEC FUEL INJECTION 4 8L 5 3L 6 0L WIRE HARNESS INSTALLATION INSTRUCTIONS Manual P N 90530 Third Edition July 2014 Copyright November 2004 PAINLESS PERFORMANCE PRODUCTS 2501 Ludelle Street Fort Wor...

Page 2: ...ke Switch Connection 7 Figure 6 3 Brake Switch Relay 8 Figure 6 4 Air Pump Relay 8 Figure 6 5 Canister Purge Solenoid 8 Figure 6 6 Canister Vent Solenoid 9 Figure 6 7 Air Pump Connections 9 Figure 6 8...

Page 3: ...f you wish to operate the fans automatically painless kit 30106 is available This kit will turn the fans on at 205 degrees and off at 195 This kit is also available in a weatherproof version part 3012...

Page 4: ...SENSOR WIRING OR YOU WILL DAMAGE THE COMPUTER Tech II or equivalent scanner for presetting and diagnostic purposes Electric drill 1 5 8 Hole saw for the rubber grommet in the firewall 4 0 PRE INSTALLA...

Page 5: ...G NOTE The 99 02 4 8L 5 3L 6 0L Vortec engines had four oxygen sensors from the factory but we have provisions for only two one on the driver side and one on the passenger side of the engine We remove...

Page 6: ...the computer NEVER FORCE ANY CONNECTOR USE EXTREME CARE The fuel pump you are using to make sure none of the pins in the computer are or become bent MUST maintain a constant pressure of 55 62 P S I po...

Page 7: ...is seated 5 2 4 Route the dash group over to the driver s side of the car 5 2 5 Route the fuse block and relays to the place they will be mounted 5 3 HARNESS ATTACHMENT Note Harness routing and shapi...

Page 8: ...nnection DO NOT OVER CRIMP 5 4 5 Crimp the terminal onto the wire 5 4 6 Connecting the wires and connectors throughout the harness is a simple process Make sure that each wire is properly routed and t...

Page 9: ...mp solenoid relay Battery voltage to the AIR pump is controlled by the AIR pump solenoid relay A vacuum operated shut off valve prevents air flow during OFF periods When the PCM provides a ground circ...

Page 10: ...light is mounted in allowing access to the front of the connector allowing you to see the light while driving See Figure 6 1 See table 4 1 for the recommended brake switch If you are using the recomm...

Page 11: ...FIGURE 6 1 DLC Connector Check Engine Light FIGURE 6 2 Brake Switch Connections FIGURE 6 3 Brake Switch Relay 9...

Page 12: ...Pump Air Pump Gray Green White Black Orange 4 Fuel Relay Fuel Pump Relay Green White VSS Output Speedometer White Tach Tachometer Pink Purple Brake Switch Brake Switch Pink Fuse Block Ignition Igniti...

Page 13: ...is used to excite turn on the voltage regulator When using the stock alternator equipped on the 4 8 5 3 or 6 0L Vortec engines this wire will connect to the L terminal in the voltage regulator plug Y...

Page 14: ...ions are secure H IAC mandatory The purpose of the Idle Air Control Motor IAC is to control engine idle speed The IAC valve mounted in the throttle body controls the amount of bypass air See Figure 6...

Page 15: ...14 Black Red Green Brown Lt Blue Purple Pink Black Red White Green White Brown White Lt Blue White Purple White Pink White Purple Brown Gray Red Black Tan Black White Pink Yellow Lt Green Black Lt Gre...

Page 16: ...FIGURE 6 10 EGR Valve FIGURE 6 11 Knock Sensor Connector FIGURE 6 12 Oxygen Sensor FIGURE 6 13 MAP Sensor FIGURE 6 14 CMP Sensor FIGURE 6 15 CKP Sensor 13...

Page 17: ...FIGURE 6 16 Injectors 1 3 5 7 FIGURE 6 17 Injectors 2 4 6 8 FIGURE 6 18 TPS Sensor FIGURE 6 19 IAC Sensor FIGURE 6 20 MAF IAT Sensor FIGURE 6 21 Driver Side Coil Connector 15...

Page 18: ...n Connect this wire to a circuit from the ignition switch start position This wire should only have power in the start position C FUEL PUMP mandatory This circuit provides power to the electric fuel p...

Page 19: ...UIT DIRECTLY TO THE STARTER SOLENOID You can substitute Painless part 30202 Hot Shot Relay if the stock starter relay is not available H TRANS optional These circuits are used by the PCM to determine...

Page 20: ...ission connector 1 With the terminal end of the connector and the arrow on top pointing towards you carefully remove the white retaining lock located in the center of the connector 2 Locate the white...

Page 21: ...e greatest number of problems with new cars is the same kinds of problems that older cars without computer controls have Begin all troubleshooting by checking the basics Certain basic faults may be un...

Page 22: ...nded and will not turn off the check engine light Once a DTC has been identified contact the Painless tech dept or a GM Service Manual for a procedure to identify why a particular code is being set Do...

Page 23: ...urate instructions possible and are always concerned about corrections or improvements that can be made If you have found any errors or omissions or if you simply have comments or suggestions concerni...

Page 24: ...original purchaser to be free from defects in material and workmanship under normal use Painless Performance will repair or replace defective products without charge during the first 12 months from t...

Reviews: