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Pacific energy TOFINO i30s, Installation Instructions Manual

The Pacific energy TOFINO i30s is a cutting-edge fireplace insert that combines style and performance. To ensure a hassle-free installation, kindly refer to the detailed Installation Instructions Manual. You can easily download the manual for free from our website manualshive.com. Get all the guidance you need for a seamless setup!

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 Table Of Contents 

 Important Note for the Commonwealth of Massachusetts  ....... 3
 Caution  ...................................................................................... 4
 Safety  ........................................................................................ 5

WHAT TO DO IF YOU SMELL GAS ................................... 5

 First Fire  ..................................................................................... 6
 Warnings and Cautions  ............................................................. 6
 Fireplace Dimensions  .................................................................7
 Tofino Insert Backing Plate Dimensions  .................................... 8
 Existing Fireplace Preparation  ................................................... 9
 Clearances to Combustibles  ................................................... 10

Horizontal Clearances ...................................................... 10
Objects in front of Appliance ........................................... 10
Mantel Clearances ........................................................... 10
Mantel Depth ................................................................... 10
Hearth Clearance ............................................................. 10
Under Appliance .............................................................. 10

 Adjustable Leveling Bolts  .........................................................11
 Removable Handles  .................................................................11
 Venting  ..................................................................................... 12

Installation Advisory ......................................................... 12
Installation Tip .................................................................. 12
Optional 4” to 3” exhaust adapter ................................... 12

 SIT Control Overview ............................................................... 14
 Maxitrol Control Overview  ....................................................... 14
 Door Installation/Removal  ....................................................... 15

Removal ........................................................................... 15
Installation ........................................................................ 15

 Panel Installation  ..................................................................... 16

Installation .........................................................................17

 Baffle  ....................................................................................... 18

Cleaning the ceramic glass baffle: ................................... 18
Installing the ceramic baffle: ............................................ 18

 Electrical Supply  ...................................................................... 19
 Gas Supply  .............................................................................. 19
 Gas Valve for SIT Configuration  .............................................. 20

SIT controller .................................................................... 20
SIT gas valve .................................................................... 20

 Gas valve for Maxitrol Configuration  ........................................21

Maxitrol controller .............................................................21
Maxitrol gas valve .............................................................21

 Gas Pressure Check / Output / Efficiency ................................ 22
 Gas Pressure Testing Procedure  ............................................. 23
 Damper Adjustment  ................................................................ 24

Damper Adjustment ......................................................... 24

 Venturi Adjustment  .................................................................. 25
 Glass Media Installation  .......................................................... 26
 Split Log Set Installation ...........................................................27

Log set Installation ........................................................... 28

 Manual Switch Installation for SIT Units .................................. 33

To install ON/OFF Switch ................................................. 33

 Manual Switch Installation for Maxitrol Units  .......................... 35

To install ON/OFF Switch ................................................. 35

 Surround Installation/Removal Instructions  .............................37

Installation .........................................................................37
Removal ............................................................................37

 Lighting Instructions  ................................................................ 38
 Maintenance  ............................................................................ 39

Glass Door: ...................................................................... 39
Periodically: ...................................................................... 39

 Wiring Diagram for SIT Proflame  ............................................. 40
 Wiring Diagram for Maxitrol  ......................................................41
 Tofino i30 Rating Label  ............................................................ 42

2

130717-44 5055.990-A

i30 TOFINO

Summary of Contents for TOFINO i30s

Page 1: ...gases unless a certified kit is used FOR YOUR SAFETY Donotstoreorusegasolineorother flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS t Do not try to light any appliance t Do not touch any electrical Switch t Do not use any phone in your building t Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions...

Page 2: ... 17 Baffle 18 Cleaning the ceramic glass baffle 18 Installing the ceramic baffle 18 Electrical Supply 19 Gas Supply 19 Gas Valve for SIT Configuration 20 SIT controller 20 SIT gas valve 20 Gas valve for Maxitrol Configuration 21 Maxitrol controller 21 Maxitrol gas valve 21 Gas Pressure Check Output Efficiency 22 Gas Pressure Testing Procedure 23 Damper Adjustment 24 Damper Adjustment 24 Venturi Adjustme...

Page 3: ... exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector obs...

Page 4: ...ig 3 5 kPa This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Note When lit for the first time the appliance will emit a slight odour for a couple of hours This is due to the curing of paints sealants and lubricants used ...

Page 5: ...d for servicing the unit must be replaced prior to operating r Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air p...

Page 6: ...sion and or contraction noises during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or cook stove oven Warnings and Cautions WARNING Fire Hazard Can cause severe injury or death The Receiver causes ignition of the appliance The appliance can turn on suddenly Keep away from the appliance burner when operating the remote system or activating manual bypass ...

Page 7: ...3 16 33 3 16 F 20 3 8 20 3 8 G 16 16 H 21 5 8 21 5 8 I 24 24 J 31 1 2 31 1 2 K 3 x 4 3 x 4 L 13 5 8 14 3 8 M 21 1 4 21 3 4 Fireplace Dimensions E I J F G H C D B A K L M Figure 1 Tofino Dimensions This unit ships with a 3 x 4 air intake and exhaust flue adapter 7 5055 990 A 130717 44 i30 TOFINO ...

Page 8: ...Tofino Insert Backing Plate Dimensions Tofino i30 B A Figure 2 Tofino Surround dimensions HEIGHT WIDTH A B REGULAR 26 38 OVERSIZED 28 42 8 130717 44 5055 990 A i30 TOFINO ...

Page 9: ...will compromise the integrity of the existing fireplace are not allowed To make way for the inserts venting the fireplace flue dampener may be blocked open or removed Refractory glass doors screen rails screen mesh and log grates can be removed from the fireplace before installing the insert Also smoke shelves shields and baf fles may be removed if attached by mechanical fasteners Cutting any sheet met...

Page 10: ... Mantel clearance i30 Horizontal clearance to adjacent sidewall combustibles Refer to Figure 5 18 From center of fireplace to nearest combustible or to backing plate whichever is furthest Side wall Side wall Figure 5 Horizontal clearance to combustibles Horizontal Clearances Clearances to Combustibles i30 Mantel Clearances i30 Mantel Depth 35 14 Hearth Clearance i30 0 Objects in front of Appliance ...

Page 11: ...e adjustments along with the bubble sight Figure 7 to level the Tofino fireplace Adjustable Leveling Bolts Side to side levelling adjustments Rear to front levelling adjustment Bubble sight Figure 6 Leveling adjustments Removable Handles The handles used to lift and maneuver the Tofino into position can be removed in order to accommodate a narrower horizontal fireplace opening By removing each of the ...

Page 12: ... 40 Use the 3x4 Configuration 10 to 28 Use the 3x4 and the 4 to 3 adapter Configuration The i30 comes from the factory with a 3 intake and a 4 exhaust configuration Whenever possible this configuration should be used However a 4 to 3 optional reducer Figure 11 can be used on the exhaust for venting lengths between 10 and 28 if necessary Be advised that using this optional adapter may have an impact on...

Page 13: ...ipe to the intake side of vent terminal Seal and secure with sealant and screws provided Attach the other pipe to the outlet side of vent terminal Seal and secure with sealant and screws provided 3 Insert both flex liners from top of the chimney down through the damper opening 4 Attach and seal according to vent terminal manufacturers instruc tions 5 For larger chimneys a flashing may be cut and fitt...

Page 14: ...kes 2 AAA batteries The SIT Proflame controller Figure 14 is used along with the SIT Proflame gas valve See Figure 38 on page 20 The use of the SIT Proflame controller requires a remote control device provided unique to the SIT Proflame configuration Instructions for using the SIT Proflame remote control device are found Tofino Operating Instructions manual The SIT module uses 4 AA batteries The SIT Profl...

Page 15: ...door and set aside Installation 1 Place the door over the opening of the fireplace 2 There are two hooks on the top of the handles and two hooks on the bottom of the handle and so the door must be placed squarely over the firebox opening 3 Once the glass door is seated close the door handles outward and inward until they stop 4 The handle will not close completely There will be an approximately 3 4 ...

Page 16: ...truding from the ceiling do not damage the panels Figure 22 Baffle and panel bracket Note The baffle and panel bracket Figure 22 has a perforated tab at each end Figure 23 This allows the tabs to be easily bent against the decorative side wall panels to hold them in place if necesarry Use only enough force to hold the panel in place and not so much as to damage the panel Push tab against panel Figur...

Page 17: ...top cor ner of the panel closest to the front of the fireplace makes as little contact with the opening edge of the firebox Figure 27 as this may damage the panel 3 The rear panel is stabilized once the side panels are in place Stabilize the side panels by installing the glass baffle and panel bracket Figure 22 and its bolts 4 Install the ceramic glass baffle as outlined in Installing the ceramic baffl...

Page 18: ...a halogen lamp Installing the ceramic baffle 1 With the door removed place one end of the baffle over one of the two upper corners so that the baffle is resting on a rear peg and a front support Figure 31 2 Raise the opposite end of the baffle so that it is raised above the supports on the other side of the fire box Figure 32 3 Slide the baffle over so that it is supported by all four supports Figure 3...

Page 19: ... intended as a guide for qualified technicians installing this appliance Consult local and or national building codes before proceeding r Gas supply line connection is located on the left rear side of the insert Figure 35 Gas connection accepts a 3 8 N P T fitting Correct gas line diameter must be used to assure proper operation and pres sure Do not use external threads for gas connections Use inter...

Page 20: ...ich is located on the left hand side of the fireplace for easy access Remove the surround to gain access to the controller SIT gas valve The SIT gas valve assembly is mounted onto a caddy which is located on the right hand side of the fireplace for easy access Remove the surround to gain access to the controller 20 130717 44 5055 990 A i30 TOFINO ...

Page 21: ...e the surround to gain access to the controller Maxitrol gas valve The Maxitrol gas valve assembly is mounted onto a caddy which is located on the right hand side of the fireplace for easy access Remove the surround to gain access to the controller Figure 39 Maxitrol electrical controller in its caddy Figure 40 Gas valve for Maxitrol configuration 21 5055 990 A 130717 44 i30 TOFINO ...

Page 22: ...requirements Input Pressure Natural Gas Propane Minimum 5 0 WC 12 5 WC Maximum 13 9 WC 13 9 WC Manifold Pressure High 3 8 WC 10 WC Low 1 7 WC 2 7 WC Tofino i30 SIT Version Gas Orifice Intput NG Front AB NG Rear BB LP Front CB LP Rear DB Tofino i30 Maxitrol Version Gas Orifice Intput NG Front AB NG Rear BB LP Front CB LP Rear DB 30 000 btu hr Max 9 000 btu hr Min 30 000 btu hr Max 10 500 btu hr Min 30 ...

Page 23: ...rts using a 3 16 Allan key 3 If necessary attach brass test extensions to the test ports Extensions are not included Figure 43 4 Attach one end of hoses to brass extensions and the other end to the pressure gauge 5 Turn gas supply back on and test pressures 6 After testing is finished turn off gas supply remove the pressure gauges apply thread sealant to cap ends and re tighten Figure 44 Gas valve ...

Page 24: ...n be closed partially to reduce the speed of the intake air and thus calm the flames to a more natural look Over closure of this damper could cause an insufficient air supply to the fire which would result in flames that cause soot Damper Adjustment To adjust the damper locate the bolt 10 mm or Phillips on top of the fireplace at the front Loosen it and adjust the lever directly below the bolt and guid...

Page 25: ...no venturi adjustments Venturi closed Figure 48 Venturi closed Venturi opened Figure 49 Venturi opened 25 5055 990 A 130717 44 i30 TOFINO Note The venturi settings on the Tofino i30 units come preset from the manufacturer Units that use natural gas come with the venturi adjustment set at the fully closed position while units that are configured for propane gas have their venturi adjustment set at th...

Page 26: ...h room around the pilot and rectifier flame so that it is not impeded Avoid dumping entire contents of bag onto the burner tray as fine glass particles at the bottom of the bag can block burner ports and hamper the function of the venturi mechanism 3 Keep the gap between the two burners free from all crushed glass Figure 53 This gap is required for air flow Screw Points Figure 50 Glass burner tray and...

Page 27: ...ide base piece Front base piece Figure 54 Log set base pieces Figure 55 Log number 1 Figure 56 Log number 2 Figure 57 Log number 3 Figure 58 Log number 4 Figure 59 Log number 5 Figure 60 Log number 6 Figure 61 Vermiculite 27 5055 990 A 130717 44 i30 TOFINO ...

Page 28: ... 64 This gap is required for air flow Also secure the rear vermiculite retainer Figure 62 along the back of the rear burner so that its lip faces toward the front of the fireplace Figure 64 This will help to keep the vermiculite from spilling over from the burner and down into the air gap 2 The number one log will rest on top of the air deflector However the bottom front edge of the number one log wi...

Page 29: ... Figure 67 along the front edge of the front burner Secure with supplied screws Fit the retainers gap around the pilot assembly Figure 68 5 Place the side vermiculite retainer Figure 69 on the right of the burners and secure with supplied screws Figure 70 Figure 67 Front retainer Figure 68 Front retainer in place Figure 69 Side retainer 29 5055 990 A 130717 44 i30 TOFINO ...

Page 30: ... glowing ember material pieces on top of the burners The two side pieces have one hole each to accept the posts protruding from the bottom of logs two and four 8 Place included metal spacer support over top of the left hand side post located on the front burner Figure 73 This spacer will support the front end of log number two Figure 70 Side retainer in place Figure 71 Front and side retainers in ...

Page 31: ...Keep the vermiculite from falling into the air gaps between the front and rear burners and the gap between the rear burner and the air deflector which supports the first log Figure 75 10 Place log number two Figure 56 so that the post protruding from the bottom of the log can be inserted into the hole of the left base piece Then position the front of the log so that it rests on top of the spacer Fig...

Page 32: ...er end of the 4th log so that it sits on the back edge of the front burner as shown in Figure 79 14 Place the 6th log Figure 60 so that the bottom end of the log rests against the right wall panel and right base piece Position the top end so that the longer branch is cradled in the crook of the 5th log Figure 80 15 Left over vermiculite can be used to hide the edges of the base pieces in addition ...

Page 33: ...re 82 All that is needed is to install the switch itself to the surround backing plate To install ON OFF Switch 1 Check that the ON OFF Switch cable is plugged into the SIT module jack X8 as shown in Figure 81 Connector X8 Figure 81 SIT manual switch connection at SIT module 33 5055 990 A 130717 44 i30 TOFINO ...

Page 34: ...ON OFF switch SIT assembly 2 With the surround backing plate positioned in front of the fireplace position the switch in behind the open slot in the backing plate and screw into place Figure 83 3 Install the surround backing plate and surround 34 130717 44 5055 990 A i30 TOFINO ...

Page 35: ...eck that the ON OFF Switch cable is plugged into the Maxitrol module as shown in Figure 85 2 Position the ON OFF switch against the open slot on the surround backing plate Be sure to orient the switch as shown in Figure 86 Figure 84 Pre installed ON OFF switch assembly Figure 85 Switch connector at control module Figure 86 Positioning the switch behind the backing plate opening slot 35 5055 990 A ...

Page 36: ... ON OFF Flame UP Down Figure 88 On Off switch location for Maxitrol units 3 Use a 2mm Allen key to fasten the switch to the backing plate Figure 87 4 Install the surround backing plate and sur round Figure 88 36 130717 44 5055 990 A i30 TOFINO ...

Page 37: ...e by inserting its four hooks into the four slots on the fireplace frame Figure 91 3 Install the decorative front by inserting its four hooks into the coresponding slots on the backing plate Figure 92 Removal Removal is the reverse of installation Figure 89 Decorative front Figure 90 Backing plate Figure 91 Mounting the backing plate Figure 92 Mounting the decorative front 37 5055 990 A 130717 44 i...

Page 38: ...must be allowed for air to escape from lines if the unit is being lit for the first time 4 Push the On Off switch to the fireplace Off 5 Allow sufficient length of time minimum 5 minutes for any gas in the combustion chamber to escape If you still smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to step 3 6 Set fireplace to desired setting by using ha...

Page 39: ...r soot buildup If excessive buildup of soot is present have a qualified service person inspect and adjust unit for proper combustion Clean logs and burner with a brush or vacuum cleaner paying close attention to burner ports b Check the pilot system for proper flame size and operation Clean pilot free of soot dust or any other deposits Figure 94 and Figure 95 Have a qualified service person adjust th...

Page 40: ...wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing LAMP COMFORT FAN PILOT BURNER ON OFF Figure 96 SIT wiring diagram 40 130717 44 5055 990 A i30 TOFINO ...

Page 41: ...ire Cable Thermocurrent Cable SW Thermocurrent Cable TC ON OFF Flame UP DOWN Antenna RESET Button Receiver Ignition Cable Main Burner Pilot Burner Figure 97 Maxitrol wiring diagram Wiring Diagram for Maxitrol 41 5055 990 A 130717 44 i30 TOFINO ...

Page 42: ...de wall 18 Hearth in front of appliance 0 Under appliance 0 Objects in front of appliance 36 WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or the gas supplier AVERTISSEMENT Une inst...

Page 43: ...43 5055 990 A 130717 44 i30 TOFINO ...

Page 44: ...s LTD Reproduction adaptation or translation without prior written permission is prohibited except as allowed under the copyright laws For technical support please contact your retailer Web site www pacificenergy net 2975 Allenby Rd Duncan BC V9L 6V8 ...

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