Pace PROGRAMMABLE THERMOFLO Operation & Maintenance Manual Download Page 87

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REPLACEMENT PARTS

PARTS/CONSUMABLES

Table 4. Parts/Consumables

Item

No.

Description

Part Number

①

Vacuum Cup

.625 Dia.

1121-0280-P2

.400 Dia.

1121-0281-P2

.312 Dia.

1121-0282-P2

.195 Dia.

1121-0382-P2

.300 Dia.

1121-0383-P2

.500 Dia.

1121-0384-P2

②

Cubby Kit

6019-0048

③

Hose Retention Kit

6019-0096

④

Angle Bracket Kit

6019-0097

⑤

Operation Manual

5050-0420

⑥

Accessory Manual

5050-0421

Summary of Contents for PROGRAMMABLE THERMOFLO

Page 1: ...OPERATION MAINTENANCE MANUAL PROGRAMMABLE THERMOFLO PRC 1500 PRC 1500E Systems TF 500 TF 500E Systems TF 200 TF 200E Units...

Page 2: ...i MANUAL NO 5050 0420 REV A...

Page 3: ...hermoFlo Cubby Kit 12 Hose Retention Kit 12 QuickFit Nozzle Adapter 14 Optional Accessories 14 Power Up 15 Quick Start 16 Introduction 16 Manual Mode Of Operation 16 Timed Mode Of Operation 18 Program...

Page 4: ...ode 72 Introduction 72 Entering Set Up Mode 72 Locks 72 Profile Deletion 76 Calibration 77 Corrective Maintenance 78 Digital Readout Message Codes 78 Unit 79 Replacement Parts 80 ThermoFlo Unit 80 Par...

Page 5: ...ST StripTweez SwaPlater ThermoBand Thermo Drive ThermoJet ThermoPart ThermoPik ThermoTweez Tip Evac VisiFilter The following are trademarks and or servicemarks of PACE Incorporated Laurel Maryland U S...

Page 6: ...ed PACE dealer or contact PACE Customer Support directly at Tel 301 490 9860 or FAX 301 604 8782 THERMOFLO QUICK START TheThermoFlo Unit is easy to operate and can be quickly set up for use in Manual...

Page 7: ...ut prevents unauthorized changes an audible countdown timer indicates end of cycle and a built in PC expansion interface RS 232 provides memory capabilities and process control beyond the Program Mode...

Page 8: ...System Utilizes PPS 95 Power Source 115VAC MBT 250A system tools and accessories PRC 1500E System Utilizes PPS 95E Power Source 230VAC MBT 250AE system tools and accessories Power Requirements PPS 95...

Page 9: ...er initiating the reflow cycle in Manual and Timed Modes and deactivates the air flow when pushed during a reflow cycle Also initiates selected rework Profile when in Program Mode 8 TEMPERATURE SCROLL...

Page 10: ...s the user to step through all stored profiles g BACK Key Backs the user up to the previous step in the programming sequence Also allows the user to step back through profiles stored in memory h ENTER...

Page 11: ...rom the workpiece or work surface as part of a static control program 21 GFI LIGHT Illuminates Green in color when unit is powered on Light goes off when a handpiece ground fault heater fault or blowe...

Page 12: ...ICK ASSEMBLY Provides a means to lift or place components 29 HEAT SHIELD Protects the operator from unintentional contact with the heater 30 VACUUM CUP Provides positive holding of components for posi...

Page 13: ...XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX NOTE Used to indicate a statement of company recommendation or policy The message may relate directly or indirectly to the safety of personnel or protection of p...

Page 14: ...th the heater 3 Utilize all standard electrical safety precautions when using this or any other electrical equipment 4 Always use this system in a well ventilated area A fume extraction system such as...

Page 15: ...e ThermoFlo from its shipping container s Store the shipping container s in a convenient location Reuse of these containers will prevent damage if you ship or store the system 2 Set the ThermoFlo unit...

Page 16: ...f the power source 3 Position Angle Bracket to the front of the power source and just behind the two 2 rubber feet on the power source case 4 Slide the 2 mounting slots in the Angle Bracket beneath th...

Page 17: ...e power source 3 Place the Cubby onto the side of the power source inserting the two 2 Mounting Screws through any two 2 opposing Mounting Holes in the Cubby Bracket The multiple mounting holes allow...

Page 18: ...Position Locking Collar over end of Slide Tube with beveled end of collar facing up and with Collar Access Hole in line with Tube Access Hole 7 Insert end of Slide Rod through top of Locking Collar an...

Page 19: ...of the handpiece heater as shown 2 Position the QuickFit Adapter so the Line on the heater is aligned with one of the 3 lines 1 long 2 short lines on the Locking Collar Tighten Collar Locking Screw t...

Page 20: ...AUTION To insure operator safety the AC supply receptacle must be checked for proper grounding before initial system operation 2 Plug the power cord into the AC supply receptacle 3 Turn the Power Swit...

Page 21: ...Mode sections of this manual MANUAL MODE OF OPERATION REMOVAL 1 Install proper Nozzle onto ThermoFlo Handpiece 2 Turn Power Switch ON Press MODE ESC Key until Manual Mode Light illuminates 3 Adjust Se...

Page 22: ...t Set Temperature and Blower Speed as desired using Scroll Keys See 4 Position replacement component on prepared land pattern See 5 Lower Nozzle to direct air flow to solder joints 6 Press and hold ha...

Page 23: ...cuum Cup adjust the cup using the Vacuum Pick Adjust Control to a point where the bottom of the cup is flush with the bottom edge of the nozzle See 5 Lower Nozzle over component slightly above compone...

Page 24: ...zle place component by hand and proceed to step 7 5 Position replacement component directly beneath square to nozzle 6 Lower Vacuum Cup to contact component Press Vacuum Switch to activate vacuum and...

Page 25: ...START PROGRAM MODE OF OPERATION The following is a simple basic flow chart of the Program Mode of Operation Use this as a quick reference when using a rework profile previously stored in unit memory F...

Page 26: ...21 QUICK START...

Page 27: ...Timed or Program Modes Once the Profile is entered into memory the program can be quickly initiated in Program Mode Up to 80 user defined profiles may be stored in microprocessor memory NOTE When deve...

Page 28: ...er Substrate PCB Type Reflow Cycle Outline Type Recommended Type Remove or Install Temperature and Blower Speed Low Mass Medium Mass High Mass Time sec PBGA Appropriate Size V A N Nozzle Remove Temper...

Page 29: ...p Start sec Blower Speed Soak Yes No Temp Time sec Blower Speed Reflow Yes No Temp Time Blower Speed Install Only Vacuum Release Lower Pump On Off Cool Down On Off Approved By Time sec Blower Speed Da...

Page 30: ...ignation Component Process Remove or Install Mode Profile Set Temperature Blower Speed Cycle Time sec Preheat Required PROFILE LOG Duplicate this page and complete the copied form DO NOT fill out the...

Page 31: ...ances e g fine pitch FlatPack placement however the user may prefer to position a component and solder tack it in place prior to final soldering The following procedure is extremely useful when instal...

Page 32: ...erature required The PCB preheat temperature normally used is 100 C 212 F for epoxy glass substrates and 120 C 248 F for ceramics and polyimides Although many different methods such as ovens and prehe...

Page 33: ...of the stored password Lock Mode Feature which prevents the changing of operating mode Manual Timed or Program without entry of the stored password Manual Mode Mode of operation in which the operator...

Page 34: ...et Up Mode Mode of operation in which the operator can quickly and easily enter change or delete system parameters e g password C F display profile deletion Soak The application of heated air from the...

Page 35: ...Are used for removal replacement of BGA components Box Nozzles Used for removal replacement of surface mount components having solder connections on 4 sides of the component e g QFPs PLCCs Pattern No...

Page 36: ...body size of the component Vacuum cups are consumable items which deteriorate over a period of time Refer to the Replacement Parts section of this manual when replacement is required Figure 20 TEMPLAT...

Page 37: ...the Nozzle Adapter use Rubber Pad if nozzle is hot Gently twist the nozzle as shown to lock nozzle in place NOZZLE CHANGEOUT REMOVAL WARNING Never remove a heated Nozzle using bare hands Use the Rubbe...

Page 38: ...ncing beyond this point Figure 24 2 Set unit POWER Switch on power source rear panel to the ON position Figure 23 3 Press and release MODE ESC Key as necessary until the MANUAL Mode Light is illuminat...

Page 39: ...where the bottom of the vacuum cup is flush with the bottom edge of the nozzle 8 Hold the handpiece vertical to the PCB 9 Lower the nozzle to a point 1mm 040 above the PCB when using a Box nozzle to a...

Page 40: ...particular application Figure 29 Handpiece 12 Press and hold the handpiece Cycle Switch to activate heat cycle the maximum cycle time is 999 seconds 13 When complete solder melt is observed gently lif...

Page 41: ...n Figure 31 3 Press and release MODE ESC Key as necessary until the MANUAL Mode Light is illuminated 4 Adjust the Set Temp as desired using the Temperature Scroll Up and Down keys Press and hold the k...

Page 42: ...tioning Figure 34 7 Position replacement component directly beneath and square to nozzle When using Box or V A N nozzles insert component body into the bottom of the nozzle BGA components will rest ag...

Page 43: ...on land pattern lower nozzle to desired height above PCB A height of 1 1 5mm 040 060 above the PCB when using Box or Pattern nozzles is recommended 12 Ensure that the handpiece is held vertical to the...

Page 44: ...being used to hold component depress and hold the Vacuum Pick Switch for 0 5 second minimum to stop vacuum and release the component Release the Vacuum Pick Switch 14 Press and hold the handpiece Cyc...

Page 45: ...NOTE TheThermoFlo SystemWork Platform PACE part number 6018 0099 is optionally available to assist in the installation removal process Figure 40 Figure 39 2 Set the unit POWER Switch on rear panel of...

Page 46: ...d to step 11 4 Adjust the Set Temp as desired using the Temperature Scroll Up and Down keys Press and hold the key observe the Digital Readout as the Set Temperature increases or decreases in 1 and th...

Page 47: ...to contact a BGA component Figure 45 12 Press and release the handpiece Cycle Switch or CYCLE Key on the power source to activate heat cycle or 11 For Single Jet nozzles hold the end of the nozzle tub...

Page 48: ...k Switch for 0 5 second minimum to deactivate vacuum and release component 13 The Digital Readout will display the actual air temperature as it exits the heater and the remaining cycle Reflo time coun...

Page 49: ...ss and hold the key observe the Digital Readout as the Set Temperature increase or decrease in 1 second and then 10 second increments as the key is held TIMED MODE COMPONENT INSTALLATION NOTE TheTherm...

Page 50: ...Template over the land pattern b Align the template until the perimeter of the land pattern is centered inside of the template c Lower the handpiece with nozzle until it is slightly above the PCB asse...

Page 51: ...the bottom of the cup is flush with the bottom edge of the nozzle 9 Press and release Vacuum Pick Switch to activate vacuum 10 Position the nozzle over the component with the component square to the n...

Page 52: ...required preheating operating should be completed before advancing beyond this point 11 Using the Vacuum Pick Adjust Control adjust the height of the component relative to the nozzle as desired PACE r...

Page 53: ...o the PCB 14 For Single Jet nozzles hold the end of the nozzle tube above the rework area at a height and angle which gives the best results in your particular application Figure 52 Figure 53 15 Press...

Page 54: ...17 The Digital Readout will display the actual air temperature as it exits the heater and the remaining cycle Reflow Reflo time counting down At 5 seconds before the end of cycle the vacuum if activa...

Page 55: ...removed directly beneath and squared to the nozzle NOTE If the HS 200 HeatWave system is being used for preheating ensure that the system is properly set up with a control cable connected between the...

Page 56: ...displays will step you through the save process Figure 58 Figure 59 6 Adjust the vacuum cup to a point where the bottom of the vacuum cup is flush with the bottom edge of the nozzle using the Vacuum P...

Page 57: ...ile If the Heat Wave is not at temperature Wait until the Heat Wave reaches set temperature then press and release the YES Key to activate the cycle or Press and release the NO Key then repeat steps 8...

Page 58: ...ed profile contains a Cool Down step it will occur immediately after the reflow step Allow the Cool Down step to time out 14 When cycle is complete lift the handpiece from the PCB Figure 62 15 Depress...

Page 59: ...properly set up with a control cable connected between the HeatWave Power source and the HeatWave Connector on the rear panel of theThermoFlopowersource andpreheaterisatthepropertemperature 2 Set the...

Page 60: ...BACK Key to advance to the next lower profile number NOTE a b will not work if Profile _ _ or a1 Press and release the RECALL Key b1 A Recall message will now be displayed c1 Enter the desired 2 digi...

Page 61: ...activate vacuum and grasp component Adjust component height as desired for best results 9 Lower the component to a point just off the PCB land pattern 11 Press and release the CYCLE Key or Cycle Swit...

Page 62: ...imply pressing the CYCLE Key or Cycle Switch on handpiece 13 The unit will now cycle through the programmed profile and display the step e g top preheat reflow soak cool down temperature and count dow...

Page 63: ...stem memory or to change a stored profile NOTE The illustrations used in the following procedure display messages with all temperaturereferencesshownin C componentsas PLCC andnumerical values as X use...

Page 64: ...e Cur Profile is displayed press and release the NO Key then press and release the EDIT Key Take note of the profile number displayed on the Digital Readout This number reference is important when per...

Page 65: ...t Lower Preheat On or Off If Lower Preheat is set to Off proceed to step 8 NOTE Profile parameters for lower preheat are entered at this point as a reference only The temperature of the lower preheat...

Page 66: ...eheat Temp is now displayed A number depicting the desired bottom preheat temperature in degrees C or F as selected in the Set Up Mode is now displayed on the bottom line of the Digital Readout Use th...

Page 67: ...at On or Off If Top Preheat is set to Off proceed to step 13 9 Top Preheat Time is now displayed A number depicting the amount of time in seconds is now displayed on the bottom line of the Digital Rea...

Page 68: ...is now displayed This is the time delay at the beginning of a preheat cycle the Lower Preheat if used is already on before the top preheat begins A number depicting the amount of delay Start Time in...

Page 69: ...displayed on the bottom line of the Digital Readout Use the numbered keys to enter the correct number 10 seconds minimum Always enter 3 numbers including any zeroes to obtain the desired time Press an...

Page 70: ...ow displayed A number depicting the desired Soak temperature is now displayed on the bottom line of the Digital Readout Use the numbered keys to enter the correct number Use the numbered keys to enter...

Page 71: ...19 If the Profile being entered changed is a Removal profile proceed to step 20 A Vacuum Release Time is now displayed if the Profile being entered or changed is an Installation profile A number depi...

Page 72: ...r F as selected in the Set Up Mode is shown on the bottom line of the Digital Readout Use the numbered keys to enter the desired Reflow temperature Always enter 3 numbers including any zeroes to obtai...

Page 73: ...Cool Down is set to Off proceed to step 26 Figure 94 24 Cool Down Time is now displayed A number depicting the amount of time in seconds is shown on the bottom line of the Digital Readout Use the num...

Page 74: ...ess and release the NO Key until the proper component description for the profile is displayed When the proper component is displayed press and release the YES Key If a proper description does not app...

Page 75: ...OTE If you save this profile by pressing the YES Key it will replace the profile that was displayed on the Digital Readout when you pressed and released theEDIT Key see NOTE following step 1 If you wi...

Page 76: ...careful to use an unused number If you enter a currently used number by mistake the display will ask you if you wish to replace the currently stored profile 32 Profile is now be displayed The user ca...

Page 77: ...anges ENTERING SET UP MODE NOTE If a password is currently stored in memory Enter Password will be displayed Enter the 4 key numerical password sequence to continue Figure 103 3 Release the ENTER key...

Page 78: ...d to step 10 c If you would like to install a new password press and release the YES Key Figure 107 Figure 106 NOTE As the first three selected number keys are entered anasteriskwillappearontheDigital...

Page 79: ...ire a password entry to edit profiles in Program Mode Press and release the NO Key if you want the operator to be able to edit profiles without entering a password 8 Lock Keys is now displayed If the...

Page 80: ...elease the YES Key if you want all temperature displays to read in that scale C or F Press and release the NO Key if you wish to change the temperature scale the display will change to the other scale...

Page 81: ...any stored profiles Proceed to step 14 Figure 114 Figure 112 Figure 113 12 Are You Sure is now displayed Press and release the YES Key if you want to delete this profile All information on this Profil...

Page 82: ...n Figure 116 Figure 115 14 Exit Setup is now displayed Press the YES Key to exit If you do not wish to exit press and release the NO Key and proceed to step 4 to change any parameter previously stored...

Page 83: ...uitry within the ThermoFlo prevents the handpiece from overheating If this message is displayed allow the handpiece to cool before resuming operation The handpiece heater assembly sensor is open Repla...

Page 84: ...al Readout Green GFI light is on Open Heater Contact PACE Service department for assistance Little or no air flow heater heats and blower is running Kinked air hose Change routing of air hose to remov...

Page 85: ...scription Part Number Power Switch 1157 0052 AC Power Receptacle 1207 0204 Fuse Holder 115 VAC System 1161 0013 230 VAC System 1161 0008 Fuse F1 7 Amp Fast Blow 115 VAC System 1159 0267 5 Amp Fast Blo...

Page 86: ...embly of power source or handpieceexposeslinevoltageparts ReplacementofheaterorThermoFlo handpiece assembly must be perfromed by qualified service personnel only Contact the PACE Service Department te...

Page 87: ...on Part Number Vacuum Cup 625 Dia 1121 0280 P2 400 Dia 1121 0281 P2 312 Dia 1121 0282 P2 195 Dia 1121 0382 P2 300 Dia 1121 0383 P2 500 Dia 1121 0384 P2 Cubby Kit 6019 0048 Hose Retention Kit 6019 0096...

Page 88: ...System 8017 0002 ThermoFlo System Work Platform 6018 0099 Fume Extraction Ready Attachment 6018 0105 Heat Wave Preheating System 115 VAC System 8007 0231 230 VAC System 8007 0232 Fiber Optic Lighting...

Page 89: ...Number Curved Round 3 0mm dia 0 1 dia 4028 1001 Curved Round 5 0mm dia 0 2 dia 4028 1002 Curved Round 8 0mm dia 0 3 dia 4028 1003 Straight Round 5 0mm dia 0 2 dia 4028 1012 Straight Round 8 0mm dia 0...

Page 90: ...mm x 18 0mm 0 71 x 0 71 4028 2005 PLCC 52 20 6mm x 20 6mm 0 81 x 0 81 4028 2006 PLCC 68 25 4mm x 25 4mm 1 0 x 1 0 4028 2007 PLCC 84 30 5mm x 30 5mm 1 2 x 1 2 4028 2008 PLCC 100 38 1mm x 38 1mm 1 5 x 1...

Page 91: ...Length B Part Number SOIC 8 JEDEC 3 8mm 0 15 5 1mm 0 20 4028 4001 SOIC 14 16 JEDEC 3 8mm 0 15 10 4mm 0 41 4028 4002 SOICL 16 JEDEC 7 6mm 0 3 10 4mm 0 41 4028 4003 SOICL 20 JEDEC 7 6mm 0 3 12 9mm 0 51...

Page 92: ...eering Fax 301 604 8782 9893 Brewers Court Laurel MD 20723 1990 U S A Document Nbr 5050 0420 Revision Level A Date of Submission Nature of Change Identify page and paragraph and include proposed rewri...

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