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Osmetech Opti 1, Service Manual

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Osmetech Opti 1 Service Manual Download Page 85

5  Troubleshooting 

5-24 

 

Service Manual – Osmetech OPTI™ Analyzer 

 

 

Osmetech OPTI Troubleshooting - 3 

 
 
 

Errors during

Calibration

(Meas. & Control)

'Misseat 2'

Message

'Misseat 1'

Message

'Check Pump'

Message

Check Home

Pos. visually

(Pins in 12 & 6

o'clock pos.)

Check top plate to

move freely.

Remove any

debris from SMC

Check DIAG

LEDs LT1 & LT2

toggle

Rerun meas.

using new

cassette

Rerun meas.

using new

Cassette

Was cass.

wiped before

insertion?

Clean Optics &

Upper Plate

(LG1, LG2 free)

Check DIAG

LED L1, L2, L3

with new cass:

1200 - 2800

Run Flowtest

DIAG-Flow

(use new cass.)

Rerun meas.

using new

cassette

Return

Instrument

(RA)

Replace Pump

cart, check for

leaks. Clean

Nipple in SMC

Rerun Flow test

DIAG-Flow

(use new cass.)

Flow Test fails?

NO

YES

Flow test fails?

ok

YES

NO

 
 
 

Summary of Contents for Opti 1

Page 1: ...13 Assemblies 2 14 Software Structure 2 15 3 TEST PROGRAMS AND DIAGNOSTICS Osmetech OPTI 1 Diagnostic 1 3 1 Barometer 3 1 Battery 3 1 Temperature 3 2 Gas Pressure 3 2 Cleaning 3 2 Flow Test 3 3 Optic...

Page 2: ...alve Test 3 18 Flow Test 3 18 Display Test 3 19 VDrive Test 3 19 Peristaltic Pump Test 3 19 Keypad Test 3 19 4 ADJUSTMENTS Osmetech OPTI 1 Summary 4 1 Barometric Pressure 4 1 Sample Measuring Chamber...

Page 3: ...zer Housing 6 19 Sample Measurement Chamber Cover 6 20 SMC Lower Module 6 20 Osmetech OPTI CCA Handle 6 20 Pump Nipples 6 20 Gas Manifold Module 6 20 Display Assembly 6 22 Keypad 6 23 Exhaust Fan 6 24...

Page 4: ...ILLUSTRATED PARTS LIST Spare Parts List 7 1 Main Upper Housing Outer View 7 2 Main Upper Housing Inner View 7 4 Lower Housing Assembly 7 6 Printer Assembly 7 8 Gas Module Assembly 7 10 Display Assemb...

Page 5: ...eserved Unless otherwise noted the contents of this document may not be reproduced transmitted transcribed translated stored in a retrieval system or translated into any language in any form without t...

Page 6: ...of observing these prerequisites Only accessories and supplies either delivered by or approved by Osmetech Inc are to be used with the instrument Due to this instrument s operating principle analytica...

Page 7: ...er size and is properly grounded Any breakage of the ground lead inside or outside the instrument or a loose ground connection can cause a hazardous condition when operating the instrument Intentional...

Page 8: ...ed to the right of this symbol This symbol is located on all products which are controlled via a lot number Do Not Re use Symbol Identifies products which are not to be used for more than the specifie...

Page 9: ...ture Symbol Products and or components which contain this symbol must be stored between the specified temperature range IVD For in vitro diagnostic use This product fulfils the requirements of Directi...

Page 10: ...ts and the proper order numbers are described in Chapters 7 and 8 Product warranties may vary by country Specific warranty terms and conditions are described in documents provided at the time of insta...

Page 11: ...y solution as necessary Avoid strong or harsh chemical cleaning agents that may damage the analyzer housing and surfaces Use proper tools and test equipment as described in this manual to complete tes...

Page 12: ...1 Osmetech OPTI CCA pH 6 6 7 8 0 01 0 001 pH units 9 9 PCO2 10 200 1 0 1 mmHg 9 9 PO2 10 700 1 0 1 mmHg 9 9 Na 100 180 1 0 1 mmol L 9 K 0 8 10 0 0 1 0 01 mmol L 9 Ca 0 2 3 0 0 01 mmol L 9 Cl 50 0 160...

Page 13: ...its max 9 SI units are also available 3 Accession Number Blank to 999999999999 3 Puncture Site LR RR LB RB LF RF Cord Scalp Where LR Left Radial RR Right Radial LB Left Brachial RB Right Brachial LF L...

Page 14: ...ne SIMV Synchronized Intermittent Mandatory Ventilation PSV Pressure Support Ventilation PCV Pressure Control Ventilation CMV AC Controlled Mechanical Ventilation Assist Control CPAP Continuous Positi...

Page 15: ...ss in vitro BE 40 40 0 1 mmol L 9 9 Base excess in vivo BEecf 40 40 0 1 mmol L 9 9 Base excess actual BEact 40 40 0 1 mmol L 9 Buffer base BB 0 100 0 1 mmol L 9 9 Actual bicarbonate HCO3 1 200 0 1 mmo...

Page 16: ...materials Sample input device syringe capillary microsampler Sample size Osmetech OPTI 1 80 L Osmetech OPTI CCA 125 L Sample input automatic aspiration Analysis time 2 minutes Type of measurement Opt...

Page 17: ...provals UL3101 1 CAN CSA C22 2 NO 1010 1 CE Mode of Operation Continuous operation Laser Classification This device is a Class 1 laser device according to IEC 60825 1 Explosion protection The device i...

Page 18: ...the unknown concentration of analyte The PO2 optode measurement principle is based upon luminescence first documented in the 1930 s and commercially utilized to measure blood PO2 in 1983 The relation...

Page 19: ...owever they do exhibit a small pH sensitivity that is automatically compensated in the Osmetech OPTI using the measured pH The glucose optode measurement is based on the enzymatic oxidation of glucose...

Page 20: ...f life of the cassette The distribution valve has 2 functions its hollow body serves as a waste container referred to as waste holding storage buffer and OPTI trol In addition the cassette valve incor...

Page 21: ...calibration verification the cassette valve turns to position 8 closing off all ports The instrument now waits for aspiration of sample fluid After pressing the J key the valve turns to position 2 whi...

Page 22: ...Analyzer 2 11 Fluidics Block Diagram Fig 2 1 Fluidics Block Diagram Calibration Gas 6 0 CO2 14 O2 140 psi Regulator 2 5 psi Gas Valve Gas Manifold Assembly Three Way Valve Peristaltic Pump and Cartrid...

Page 23: ...of Cassette Detect Sensor CDETECT Cassette Body Fill Port Location of Fluid Light Gate L1 pH Sensor O2 Sensor CO2 Sensor Location of Fluid Light Gate L2 Key Na Sensor K Sensor Cl Ca Glu BUN urea Sens...

Page 24: ...2 General Description Service Manual Osmetech OPTI Analyzer 2 13 Osmetech OPTI Cassette Valve Positions Fig 2 3 Osmetech OPTI Cassette Valve Positions...

Page 25: ...ement chamber SMC assembly provides thermostated heating control of the measuring chamber at 37 C 0 1 C 98 6 F 0 18 F The optics module is a microprocessor based assembly that houses the optics detect...

Page 26: ...tor may select a menu function by using the l and r keys to move to the desired menu selection The menu function to be selected will be blinking Pressing the J key will select the desired menu item Th...

Page 27: ...code RS232 Cover Diag 1 Diag 2 Diag Setup BP Patient Info Print Calc Param Security Misc Units Correlation Language Battery Patient Report of Copies Cal Report Password QC Lockout Data SRC Controls Ru...

Page 28: ...ta ENTER Calibration OK 599 Place Sample Now Please Remove Cassette Next Sample ESC Input Pat Data ENTER Please Wait MENU ENTER Measuring Sample 90 Input Pat Data ENTER pH PCO2 PO2 O2Sat 7 437 35 6 84...

Page 29: ...Run Controls Level 1 Lot xxxxxx ENTER Swipe Cassette Barcode to run Control Insert Cassette Calibrating 99 Please Remove Cassette Cassette Inserted Please Wait Checking Cassette Accept Results ENTER...

Page 30: ...Database deleted Data Controls Ranges Statistics Type Data Export Patient SRC Controls Data Control Ranges Control Level 1 2 3 Control Level x xxxxxx Change Lot No N Y Control Level x xxxxxx Print Ol...

Page 31: ...D OFF ON SETUP Defaults tHb 15 0 g dl SETUP Limits pH 7 350 7 450 SETUP ON OFF PatID Optional Required SETUP ON OFF Operator ID OFF ON SETUP ON OFF OpID Optional Required SETUP ON OFF Temp OFF ON SETU...

Page 32: ...Cover Closed DIAG3 Valve Valve ON OFF DIAG3 VDrive Position 0 DIAG3 Pump Pump Speed 75 DIAG3 LEDs LT1 0 LT2 0 L1 2614 L2 2988 CD 519 DIAG3 Memory Memory OK DIAG3 Version Version AOPX1 10 DIAG3 Report...

Page 33: ...Dec 95 Yes No Control Level 2 xxxxxx Change Lot N Y Control Level 2 xxxxxx pH 6 900 7 700 Control Level 2 xxxxxx PCO2 10 0 120 0 Control Level 2 xxxxxx PO2 20 0 500 0 Control Level 2 xxxxxx Print Old...

Page 34: ...e Printer Optics LEDs RS232 IR Fan Diag 1 Diag 2 Diag Setup BP HbCal Print Format Pat Info Misc Units Correlation Language Battery Patient Report of Copies Cal Report Data SRC Controls Run SRC Run Con...

Page 35: ...Sample Liter Flow 000 Lpm Patient Sample Rate f 000 bpm Patient Sample CPAP 00 Patient Sample BiLev Press 0 0 0 0 Patient Sample User Field 000000 Patient Sample Blanking Blank pH NO YES Patient Sampl...

Page 36: ...enu Open Cover Insert SRC Close Cover Printed Results Run Controls Op ID XXXXXXXXXXX Run Controls Level 1 2 3 Control Level x Lot To confirm press ENTER Rej Edit Run Controls Op ID XXXXXXXX Run Contro...

Page 37: ...ast 5 Prints last 5 SRC results Print Statistics for all levels Password ENTER SRC Database deleted Data Controls StatsReprt ALL L1 L2 L3 Data Export Patient SRC Controls Data Controls Lx or ALL Print...

Page 38: ...FF ON SETUP ON OFF Bypass OFF ON SETUP Defaults FIO2 0 21 SETUP Defaults RQ 0 84 SETUP Defaults P50 26 7 mmHg SETUP Limits pH 7 350 7 450 SETUP Limits PCO2 35 0 45 0 mmHg SETUP ON OFF Sample Type OFF...

Page 39: ...ition 0 DIAG3 Pump Pump Speed 800 RUN SRC Controls Data TimeDate Setup Diag DIAG1 Gas Purge ENTER or ESC DIAG1 Cleaning Place Syringe ENTER DIAG1 Cleaning Perform Wash ENTER DIAG1 Cleaning Reinsert Pu...

Page 40: ...ttery The Osmetech OPTI 1 may be powered by an internal battery pack or by an external battery charger which is supplied with the analyzer This test allows the user to determine the voltage of either...

Page 41: ...prox 50 psi for the switch to open high pressure This diagnostic test indicates HIGH PRESSURE or LOW PRESSURE depending on the remaining gas cylinder pressure When this diagnostic test is completed an...

Page 42: ...the gas bottle and check the output pressure of the gas module 2 5 psi 0 5 psi Next the system reverses the pump direction and measures the time of the buffer movement between LG1 and LG2 Since now th...

Page 43: ...cted each of the 24 characters in both rows of the display will be illuminated to indicate the function of the entire display module The test will repeat every several seconds until E is pressed to en...

Page 44: ...t is used to test the function of the SMC cover When the cover is closed the display will indicate Closed Open the SMC Cover and the display should indicate Open To exit this test press the E key and...

Page 45: ...sure is outside the specified limits replace the gas module Note that output pressure is factory set and cannot be adjusted Vdrive Test The valve drive test is used to test and determine the position...

Page 46: ...ion Selecting the Software Version menu displays the currently installed software revision level Pressing the right arrow key displays the software version for the optics module Reports With the Repor...

Page 47: ...be 0 3 for all parameters SEE 0 01 0 02 0 01 Noise must be 0 2 for all parameters Calibration Report Osmetech OPTI 1 Calibration Report 30 AUG 03 14 00 S N 1000 30 AUG 03 11 18 LOT 63407 Date Time of...

Page 48: ...ftware S N 1000 Version AOPX1 50 Current Software Version Baro Factor 0 648 Barometric Pressure Sensor factor Patient Info Pat ID ON Opt Patient Information parameters programming Op ID ON Opt Temp ON...

Page 49: ...ech OPTI CCA may be powered by an internal battery pack or by an external battery charger that is supplied with the analyzer This test allows the user to determine the voltage of either the battery or...

Page 50: ...s diagnostic test indicates HIGH PRESSURE or LOW PRESSURE depending on the remaining gas cylinder pressure Osmetech OPTI CCA serial numbers 4000 and up use a pressure transducer to measure the pressur...

Page 51: ...0 02 0 01 Noise must be 0 2 for all parameters Calibration Report Osmetech OPTI CCA Calibration Report 30 AUG 03 14 00 S N 1000 Version x xx Date Time of start of measurement 30 AUG 03 11 18 LOT 6340...

Page 52: ...fset 240 RQ ON tHb 12 8 15 8 g dL PHR Correction 160 P50 ON SO2 86 0 92 0 PCR Correction 75 Vent Mode ON QCLot 9269 Exp Jan03 K1 3 5711 F1 0 9717 TVol ON Lev 3 LimMin LimMax K2 3 2248 F2 1 0010 MVol O...

Page 53: ...e operating voltage of the internal LED s and allows for verification of operation and performance The LED 1 test will display the following LED s LT1 Cassette seat detect front SMC Top Cover L1 Front...

Page 54: ...ing either PASS or FAIL Fan Test The FAN test allows the cooling fan to be turned ON and OFF using the analyzer keypad Turn the FAN ON and check for proper airflow at the fan vents on the rear of the...

Page 55: ...replace the gas module Note that output pressure is factory set and cannot be adjusted Flow Test Performing a flow test requires the use of a new cassette The purpose of the flow test is to check pro...

Page 56: ...valve drive will move to the desired position To test the home position select position 0 and press J When the valve drive has reached home position insert a new cassette The cassette should fit over...

Page 57: ......

Page 58: ...y power and remove installed battery to avoid electrical damage Open the analyzer lower housing by removing seven screws on the bottom of the analyzer Set the analyzer upper housing on its side to acc...

Page 59: ...adjusts the difference between T1 and T2 which must be 0 15 C Osmetech OPTI CCA System The Osmetech OPTI CCA is designed to require only minimal adjustments by field service personnel The main board c...

Page 60: ...d entry Using the analyzer keypad select the Diagnostics Menu and then the barometer test to enable the barometric pressure Locate R67 and adjust for the correct barometric pressure on the analyzer di...

Page 61: ......

Page 62: ...SYSTEM STOP ALARMS These alarms indicate system conditions that must be resolved before system operation can be continued SYSTEM ERROR ALARMS These errors occur during sample analysis and are specifi...

Page 63: ...riods of use the battery charge may become depleted and normal operation can no longer be continued This message will be displayed when the battery voltage is less than 11 2 volts System operation is...

Page 64: ...or and halts routine operation This indication may occur if the system software becomes corrupted Generally cycling power OFF and then ON can restart the system The Osmetech OPTI will restart and comp...

Page 65: ...in its correct position and causes either of the SMC top light gates to sense this misseat condition Open the SMC cover and reposition the cassette If error persists insert a new Once a cassette has...

Page 66: ...res in 10 minutes After insertion of a new cassette an optics test is performed Each sensor must provide a reading of greater than 10 000 counts for an adequate sensor output If any sensor fails to me...

Page 67: ...RC or measurement cassette and discard the expired cassette Select an in date cassette to perform the measurement During sample aspiration the SMC light gates LG1 and LG2 LG3 for Osmetech OPTI CCA are...

Page 68: ...sage remaining for the gas tank The operator can continue normal operation by pressing J The Osmetech OPTI requires a minimum of 80 L Osmetech OPTI CCA 120 L of blood or a minimum of 110 L Osmetech OP...

Page 69: ...ER or ESC WARNING Bad Sensor Glu Continue ENTER or ESC These warning messages indicate a single sensor has an output of less than 7 000 counts The warning message may appear either during the calibrat...

Page 70: ...table Glu Check Cassette This warning may be displayed during a calibration or measurement sequence and indicates a single sensor failed to reach an acceptable endpoint The warning is displayed and in...

Page 71: ...a description of the aspiration cycle and bubble detect routine refer to the ERROR No Sample description During a cassette calibration cycle the peristaltic pump will pump calibration gas into the cas...

Page 72: ...s displayed message While the Osmetech OPTI internal thermal printer is printing a report the operator may press E to abort printing The analyzer will display this message until the current report is...

Page 73: ...w lot number the Osmetech OPTI will prompt the operator to print and then delete the old QC data As the QC records are deleted this message is displayed to confirm the deletion of the QC database has...

Page 74: ...k Charge LED is ON The charger will charge a depleted battery while connected to AC power in approximately 6 hours If the battery will no longer accept a charge replace the battery with a new battery...

Page 75: ...of Range Please Wait Menu Enter SMC top plate temperature T1 must be 37 00 C 0 05 and bottom plate T2 must be 37 15 C 0 05 Check fuse F2 Perform Temperature Diagnostic check to determine current tempe...

Page 76: ...test Perform system initialization Check barcode format is supported by the Osmetech OPTI Clean barcode lens Replace internal or external barcode assembly Replace main board ERROR Invalid Barcode Chec...

Page 77: ...gate LG2 fails to detect a transition from buffer to air If above error occurs repeatedly this message is displayed Open cover and reposition the cassette Retry Discard cassette and retry with a new...

Page 78: ...te ENTER Cassette date code has expired Use cassette with an in date expiration Check for current date and time ERROR Bad Cassette Discard Cassette ESC Cassette optics characteristics failed during ca...

Page 79: ...ER or ESC Patient ID is selected as a required entry for all measurements Press ENTER to continue and enter a Patient ID for the sample Results will be displayed and will not be printed until an ID ha...

Page 80: ...Sensor Ca WARNING Bad Sensor Cl WARNING Bad Sensor Glu Air bubbles in cassette or void over sensor Possible poor sample preparation or corrupt optics giving 7 000 counts Check for air bubbles in casse...

Page 81: ...Continue ENTER or ESC LG1 and LG2 detected improper movement of buffer within cassette Open SMC and reseat cassette Perform Flow Test in system diagnostics Replace Pump Cartridge and seals Check tubin...

Page 82: ...tem or SRC If Hb or SO2 fails perform Hb calibration then delete SRC data and rerun If only one SRC is failing run QC samples If QC is OK replace SRC If all SRCs are failing reset unit and repeat meas...

Page 83: ...Error Cycle Power Message Wait 5 minutes for temp to come into range Check for Room Temp to be 15 32 C Initialize Instrument Feed Cover Install Current Software version Return Instrument RA Connect t...

Page 84: ...eaks Change Gas Bottle Was Cass Pouch opened prematurely Inspect for poke through in cass pouch hole Replace bad Cassettes Clean Optics Re run Sample Run DIAG1 Optics Test with LOW SRC Values w in Lim...

Page 85: ...Remove any debris from SMC Check DIAG LEDs LT1 LT2 toggle Rerun meas using new cassette Rerun meas using new Cassette Was cass wiped before insertion Clean Optics Upper Plate LG1 LG2 free Check DIAG...

Page 86: ...e low Obtain Info QC Lot Assay Ranges QC Stats SW Version Check for Corr Factors off on header Check Time Date setting Check baro Frequent unstable pH Long cal blinking New cass fix problem Return Ins...

Page 87: ...are ok Use Results NO YES YES NO NO YES Rerun Meas w new cassette Check for Corr Fact off on header Do SRC s pass Cassettes wiped before insertion Rerun sample Use pH if w in 0 04 pH pCO2 pO2 Na K un...

Page 88: ...eshooting 6 SRC Test fails Return Instr Optics PCB humidity effect Instrument ok if Warm up acceptable Return Instrument Bad Optics PCB Leave Instrument on wait 15 minutes Rerun SRC Test Run Optics Te...

Page 89: ......

Page 90: ...ing any analyzer assemblies disconnect the analyzer from primary power and remove the installed battery to avoid electrical damage Pump Cartridge Removal The pump cartridge can be removed easily Open...

Page 91: ...the test In case of 3 subsequent failures replace the pump cartridge Figure 1 Peristaltic pump cartridge Printer Assembly Removal To remove the printer assembly first open the printer cover to gain a...

Page 92: ...Jumper JP1 on the printer board has no function In case a new printer mechanism is installed remove the white transport clip from the printer mechanism Then install the printer in reverse order of re...

Page 93: ...bris is removed from the gear tracks and paper advance lever Lightly grease the silver guide rod as well as the paper advance lever Use silicon grease only After completing these steps recheck the pri...

Page 94: ...urn the analyzer over to access the seven 7 screws securing the two housing sections together Remove the screws and separate the upper and lower housing sections by flipping the lower housing open on...

Page 95: ...four 4 self tapping screws which hold the handle in place Pump Nipples In case the pump nipples are damaged they need to be replaced Damage usually occurs during removal of the pump receptacles To rem...

Page 96: ...of these screws the module may be pulled out of the analyzer To replace the Lee valve desolder the wires from the old valve To remove the Aerodyne gas module remove the two 2 screws holding the gas m...

Page 97: ...o de activate the gas valves Remove the pump cartridge Press the left arrow key once and listen for gas coming out the rear pump port Press the left arrow key right away to deactivate the gas valve If...

Page 98: ...he analyzer housing Installation Before replacement with a new keypad the surface must be cleaned Use alcohol to remove any adhesive which may be on the surface The surface must be clean and dry befor...

Page 99: ...lsius or until the fan turns on Verify the proper fan operation by holding your hand over the rear vent covers The fan will pull air through the air vents located on the bottom cover across the main b...

Page 100: ...J9 from the main board Open the printer cover and remove the pump cartridge Open the printer cover and remove the four 4 pump motor mounting screws accessed from the top see Figure below Remove the p...

Page 101: ...of the analyzer Figure 10 Battery receptacle screws circled Installation Follow the reverse order to install the new battery receptacle Make sure the tape covering the bottom slots is in place See Fi...

Page 102: ...Main Board Assembly Important Note The main board can only be replaced by a trained service technician Important Note BT1 is a rechargeable lithium battery In case this battery needs replacement make...

Page 103: ...14 from the main board Pry out the window of the barcode reader with a screw driver and remove the assembly Figure 12 Barcode reader and screws circled Barcode reader guide on opposite side of barcode...

Page 104: ...rtridge and pull straight up to free it from the pump motor shaft The label on the pump cartridge contains the date of manufacture DOM WW 2 digit calendar week YY 2 digit year see Figure 13 The pump c...

Page 105: ...printer assembly first open the printer cover to gain access to the printer assembly Remove the pump cartridge to allow enough free space for removing the printer assembly without interference in the...

Page 106: ...Jumper JP1 on the printer board has no function In case a new printer mechanism is installed remove the white transport clip from the new printer mechanism Then install the printer in reverse order of...

Page 107: ...e all foreign debris is removed from the gear tracks and paper advance lever Lightly grease the silver guide rod as well as the paper advance lever Use silicon grease only After completing these steps...

Page 108: ...rn the analyzer over to access the seven 7 screws securing the two housing sections together Remove the screws and separate the upper and lower housing sections by flipping the lower housing open on t...

Page 109: ...rtment See the respective sections for removal instructions Next remove the four 4 self tapping screws which hold the handle in place Pump Nipples In case the pump nipples are damaged they need to be...

Page 110: ...flow of gas when required for cassette calibration To remove the module first open the lower portion of the analyzer Disconnect the Tygon tubes which connect to the peristaltic pump and clean out por...

Page 111: ...ill activate the gas valves and pressurize the entire gas system including the pump cartridge Toggle the GValve on off and listen for a click sound from the activating valve To test the Aerodyne modul...

Page 112: ...ift off the keypad from the analyzer housing Installation Before replacement with a new keypad the surface must be cleaned Use alcohol to remove any adhesive which may be on the surface The surface mu...

Page 113: ...proper fan operation by holding your hand over the rear vent covers The fan will pull air through the air vents located on the bottom cover across the main board circuitry and through the cooling fan...

Page 114: ...tor cable J7 from the main board Open the printer cover and remove the pump cartridge Open the printer cover and remove the four 4 pump motor mounting screws accessed from the top see Figure below Rem...

Page 115: ...of the analyzer Figure 22 Battery receptacle screws circled Installation Follow the reverse order to install the new battery receptacle Make sure the tape covering the bottom slots is in place See Fi...

Page 116: ...make sure to replace with the same type Panasonic VL3032 Barcode Reader Removal The internal barcode reader assembly is used to read the barcode data supplied with each cassette and Standard Referenc...

Page 117: ...verse order Make sure the replacement barcode reader has the copper foil around the black barrel as well as a cable tie to serve as a strain relief Otherwise transfer these items form the old barcode...

Page 118: ...idge Removal The pump cartridge can be removed easily Open the printer compartment cover to access the pump cartridge Grasp the pump cartridge and pull straight up to free it from the pump motor shaft...

Page 119: ...the pump cartridge Figure 25 Peristaltic pump cartridge Printer Assembly Removal To remove the printer assembly first open the printer cover to gain access to the printer assembly Remove the pump car...

Page 120: ...the printer is Then Missing dots or not printing properly the printer mechanism needs to be replaced Cleaning the print head will not resolve the situation Paper feed is not advancing paper Remove the...

Page 121: ...n access to these assemblies the analyzer housings must be separated To open the analyzer housing first remove the battery on the left side of the analyzer Turn the analyzer over to access the seven 7...

Page 122: ...SMC cover cannot be replaced due to the necessary tHb and SO2 calibration which can only be performed by the manufacturer SMC Lower Module Important Note The SMC module can only be replaced by a train...

Page 123: ...ump nipples are damaged they need to be replaced Damage usually occurs during removal of the pump receptacles To remove damaged nipples remove the pump cartridge and the pump receptacles open up the i...

Page 124: ...lace by two screws After removal of these screws the module may be pulled out of the analyzer To replace the Lee valve desolder the wires from the old valve To remove the Aerodyne gas module remove th...

Page 125: ...ides If available replace the Lee gas valve Repeat the test above using a different gas bottle In case of a repeat failure the entire gas module needs to be replaced To test the Aerodyne module output...

Page 126: ...lift off the keypad from the analyzer housing Installation Before replacement with a new keypad the surface must be cleaned Use alcohol to remove any adhesive which may be on the surface The surface...

Page 127: ...he proper fan operation by holding your hand over the rear vent covers The fan will pull air through the air vents located on the bottom cover across the main board circuitry and through the cooling f...

Page 128: ...tor cable J7 from the main board Open the printer cover and remove the pump cartridge Open the printer cover and remove the four 4 pump motor mounting screws accessed from the top see Figure below Rem...

Page 129: ...out of the analyzer Figure 33 Battery Receptacle screws Installation Follow the reverse order to install the new battery receptacle Make sure the tape covering the bottom slots is in place See Figure...

Page 130: ...ake sure to replace with the same type Panasonic VL3032 Barcode Reader Removal The internal barcode reader assembly is used to read the barcode data supplied with each cassette and Standard Reference...

Page 131: ...cement barcode reader has the copper foil around the black barrel as well as a cable tie to serve as a strain relief Otherwise transfer these items form the old barcode reader before installation Veri...

Page 132: ...echanism with transport clip 6 17 Figure 16 Printer assembly 6 18 Figure 17 Opened Osmetech OPTI CCA Analyzer 6 19 Figure 18 Peristaltic pump nipple connectors 6 21 Figure 19 Gas manifold module 6 21...

Page 133: ......

Page 134: ...OPTI 1 OPTI CCA S N 4000 BP7016 ASSEMBLY DISPLAY OPTI 1 BP7017 ASSEMBLY RECEPTACLE BATTERY OPTI 1 OPTI CCA BP7022 ASSEMBLY COVER SMC OPTI 1 BP7027 ASSEMBLY MOTOR PERI PUMP OPTI 1 OPTI CCA BP7030 ASSEM...

Page 135: ...OWER OPTI 1 OPTI CCA RE7014 HOUSING GAS MODULE OPTI 1 OPTI CCA RE7018 GUIDE BAR CODE OPTI 1 OPTI CCA RE7023 COMPARTMENT STORAGE OPTI 1 OPTI CCA RE7024 DOOR COMPARTMENT STORAGE OPTI 1 OPTI CCA RE7025 L...

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