Oshkosh JLG ES1932 Operation And Safety Manual Download Page 55

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SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION

31215918

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OAD01640

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Summary of Contents for JLG ES1932

Page 1: ...ty Manual Original Instructions Keep this manual with the machine at all times ANSI AS NZS Models ES1932i ES1932 PVC 1910 2004 31215918 April 22 2020 Rev B T o o r d e r g o t o D i s c o u n t E q u...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...alifornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a we...

Page 4: ...times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating proce dures essential for the safe and proper machine operation for its int...

Page 5: ...KGROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND NOTICE IND...

Page 6: ...REVISION LOG d 31215918 REVISION LOG Original Issue A February 24 2020 Revised B April 22 2020 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 7: ...ction and Maintenance Table 2 3 2 3 PRE START INSPECTION 2 4 2 4 WALK AROUND INSPECTION 2 6 2 5 FUNCTION CHECK 2 8 SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 1 GENERAL 3 1 3 2 DESCRIPTION 3...

Page 8: ...19 Platform with Dual Rail Extension Deck 3 21 3 14 MACHINE LIFTING AND TIE DOWN 3 23 Lifting 3 23 Tie Down 3 24 3 15 TOWING 3 26 SECTION 4 EMERGENCY PROCEDURES 4 1 GENERAL INFORMATION 4 1 4 2 EMERGE...

Page 9: ...ATIONS 6 2 Operating Specifications 6 2 Platform Capacities 6 4 Machine Dimensions 6 5 Tires 6 5 Batteries 6 5 6 3 BATTERY CHARGER 6 6 Delta Q 6 7 Green Power China Only 6 7 Eagle Performance 6 8 6 4...

Page 10: ...18 LIST OFTABLES 1 1 Minimum Approach Distances M A D 1 6 1 2 Beaufort Scale For Reference Only 1 7 2 1 High Drive Cutout Height 2 9 2 2 Tilt Activation Setting 2 9 T o o r d e r g o t o D i s c o u n...

Page 11: ...tion If there are any questions with regard to safety training inspection mainte nance application and operation please contact JLG Industries Inc JLG FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LIS...

Page 12: ...ous environments unless approved for that pur pose by JLG Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjac...

Page 13: ...except in an emergency Do not carry materials directly on platform railing unless approved by JLG When two or more persons are in the platform the operator shall be responsible for all machine operat...

Page 14: ...rd per lanyard anchorage point Enter and exit only through gate area Use extreme caution when entering or leaving platform Ensure that the platform assembly is fully lowered Face the machine when ente...

Page 15: ...onal clearance is required for every additional 30 000 volts or less The minimum approach distance may be reduced if insulating barriers are installed to prevent contact and the barriers are rated for...

Page 16: ...Do not operate the machine when wind conditions exceed specifi cations shown in Section 6 2 or as shown on the capacity placard on the platform billboard Factors affecting wind speed are plat form ele...

Page 17: ...tbreeze Windfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0...

Page 18: ...wire cable or any similar items to platform If the scissor arm assembly or platform is caught so that one or more wheels are off the ground all persons must be removed before attempting to free the m...

Page 19: ...f personnel and other factors Be aware of stopping distances in all drive speeds When driving in high speed reduce drive speed before stopping Travel grades in low speed only Do not use high speed dri...

Page 20: ...d at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid possible...

Page 21: ...cation Do not modify unit in any way to affect stability Reference the Service and Maintenance Manual for the weights of critical stability items MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONL...

Page 22: ...obstructions other moving equipment and obstacles depressions holes and drop offs exist 8 Means to avoid the hazards of unprotected electrical con ductors 9 Selection of the appropriate MEWPs and ava...

Page 23: ...shall ensure the operator is familiarized on the follow ing 1 Location of the manual storage compartment and the requirement to ensure the required manual s are present on the MEWP 2 Purpose and funct...

Page 24: ...wner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManualandapplica bleJLGinspectionform AnnualMachine Inspection seenotebelow Annually nolaterthan13monthsfromthedateofprior inspection Owner...

Page 25: ...the hydraulic oil level in the pump reservoir add as required refer to Section 6 5 8 Accessories Attachments Refer tothe Accessories section in this manual or the accessory installed upon the machine...

Page 26: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31215918 2 5 Lanyard Attach Point Self Closing Swing Gate OAD01291 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 27: ...operly Control markings legible 3 Hydraulic Pump Motor Control Valve Installation No unsupported wires or hoses no damaged or broken wires Refer to Inspection Note 4 FrontWheels Tires Drive Motor Stee...

Page 28: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31215918 2 7 2 3 4 6 9 10 12 1 OAD02100 1 5 7 8 11 1 1 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 29: ...ion system bars are fully low ered when the platform is raised 2 From the Platform Control Console a Ensure that the control console is firmly secured in the proper location b Ensure that all guards p...

Page 30: ...the tilt indicator warning is activated drive and lift up functions are disabled and the platform must be fully lowered stowed to drive NOTE ES1932i is not available in AUS market Table 2 1 High Drive...

Page 31: ...PTION This machine is a Mobile Elevating Work Platform MEWP used to posi tion personnel along with their necessary tools and materials at work locations The machine can be used to reach work areas loc...

Page 32: ...systems are functioning properly Stability This machine as originally manufactured by JLG and operated within its rated capacity on a smooth firm surface within the limits of the maximum operating slo...

Page 33: ...Platform Control Station 3 Platform Manual DescentControl T Handle 4 AC Plug AtFrontof Machine For Platform AC Receptacle Outlet Box 5 AC Plug Battery Charger Input 6 SideCompartmentDoors Both Sides...

Page 34: ...OW BEEN DROPPED OROTHERWISEDAMAGED IN ANYWAY ALWAYS DISCONNECT THE CHARGER AC SUPPLY BEFORE MAKING OR BREAKING THE POSITIVE NEGATIVE CONNECTIONSTO THE BATTERY DO NOT OPEN OR DISASSEMBLECHARGER 2 After...

Page 35: ...STATION 1 Ground Platform OFFKey Selector Switch 2 Platform Lift Lower Switch 3 Inverter ON OFF Switch IfEquipped 4 Ground Emergency Stop Button 5 Hourmeter 6 Overload Indicator LSS 7 MDI Indicator I...

Page 36: ...he OFF position 3 when not using machine or parking the machine overnight Platform Lift Lower Switch A three position momentary contact switch con trols raising and lowering of the platform from the G...

Page 37: ...eter indicates the number of hours the machine has been operated Overload Indicator LSS The Overload Indicator indicates when the platform has been overloaded An audible alarm will also signal when th...

Page 38: ...st active DTC is displayed the display will recycle indefinitely until they are corrected Also located on the MDI are Battery Discharge Indicators BDI 3 4 5 The three green LEDs indicate the level of...

Page 39: ...Switch andDirection Decal 5 Joystick Controller 6 Trigger Enable Switch 7 Overload Indicator LSS 8 TiltIndicator 9 VariableTilt Platform Restricted HeightIndicator 10 Horn Button 11 BatteryDischargeI...

Page 40: ...Lift and Drive functions the joystick control must be returned to the neutral position for approxi mately 1 2 second before the function change is operable This toggle switch is used to select operati...

Page 41: ...ndle Depressing the switch to the right will steer the wheels to the right Depressing the switch to the left will steer the wheels to the left Joystick Controller The control handle controls two funct...

Page 42: ...dditional drive speed push the joystick further from the neutral posi tion in the direction of travel Releasing the trigger switch or returning the joystick to center will stop machine movement NOTE T...

Page 43: ...n the plat form to not exceed the rated workload indicated on the capacity decal NOTE When ambient temperatures are below freezing the LSS will have a reduction in available capacity This will trigger...

Page 44: ...m This alarm mounted on the front of the platform control station will sound for various machine conditions or warnings such as system ready chirp or if the machine tilt warning is activated Indoor Ou...

Page 45: ...e just below the platform ladder Look for the instruction decal located beside the T handle 1 Locate the manual descent control red T handle KEEP HANDS AND ARMS OUT OF THE PATH OF THE SCISSOR ARMS AND...

Page 46: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 16 31215918 3 10 GRADE AND SIDESLOPE DEFINITION 0 7 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 47: ...SION IS RETRACTED To extend the deck 1 Press foot down on locking mechanism lever 1 until it clears the rear platform extension lock 3 2 While holding the lever grasp the top handrails 2 and push forw...

Page 48: ...on the platform control station can be secured to its mounting plate Additionally the side compartment doors can be secured by placing a padlock through the holes provided just below the door latch on...

Page 49: ...top side rails slid towards rear of machine before low ering side rails Place pins in the lower holes of the extension side top rails before folding main platform side rails down 2 Fully open the swin...

Page 50: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 20 31215918 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 51: ...the platform floor Remove rail pin at top rear rail and fold in against the right side top rail 4 Fold down outer platform rails towards the platform floor To raise rails back to the upright position...

Page 52: ...2 lower rails To raise the rails back to the upright position grab the left and right side rails and pull back and upward until the latches lock into place Move to the front of the rail system and sec...

Page 53: ...lifted using a spreader bar and four equal length straps or chains capable of supporting the full gross weight of the machine Lift only using the lifting lugs provided at the four corners of the machi...

Page 54: ...e stowed position with the machine securely tied down to the truck or trailer deck There are two tie down and one lift lugs located at the front and two tie down lift lugs on the rear of the machine 1...

Page 55: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 31215918 3 25 OAD01640 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 56: ...ok for the yellow button at the left rear of the machine 1 Chock wheels or secure machine with tow vehicle 2 Pull out the emergency stop switch and position the key switch to ground mode 3 Press and h...

Page 57: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 58: ...he chassis with a crane or other suit able lifting equipment used to lift the platform while the chassis is low ered by the forklift or other equipment Platform Caught Overhead If the platform becomes...

Page 59: ...Look for the instruction decal located beside the release handle The lowering procedure is as follows 1 Locate the manual descent control T handle KEEP HANDS AND ARMS OUT OF THE PATH OF THE SCISSOR A...

Page 60: ...mail productsafety jlg com Failure to notify the manufacturer of an incident involving a JLG Indus tries product within 48 hours of such an occurrence may void any war ranty consideration on that par...

Page 61: ...ORIES ACCESSORY Market ANSI USA Only ANSI CSA CE AUS Japan China Korea DC ACPowerInverter MagneticGateLatch Anti VandalismPackage PlatformExtensionHandles PipeRacks Footswitch PanelCarrier JLGMobileCo...

Page 62: ...FireExtinguisher Inverter Footswitch MagneticGateLatch DualRails PanelCarrier PipeRacks Inverter Anti VandalismPackage FireExtinguisher PlatformExtensionHandles Footswitch DualRails MagneticGateLatch...

Page 63: ...K OR ELECTROCUTION IF USED IMPROPERLY TREAT INVERTER OUTPUT THE SAME AS COMMERCIAL AC POWER 0 1 1 Inverter Module DESCRIPTION SPECIFICATION ElectricalSystemVoltage DC 24V PowerInverter DCInput DCInput...

Page 64: ...able materials or in any locations that may accumulate flammable fumes or gases This is an electrical device that can briefly spark when electrical connections are made or broken Operation 1 Set the i...

Page 65: ...latform and Ground Control Stations that prevent unauthorized use of the machine Locks are not provided with this kit 0 1 LockPosition CoversClosed 2 Covers Open Platform Control Station 1 2 Ground Co...

Page 66: ...rm out from its stowed position Operation 1 Swing both extension handles up 90 to the extend position 2 While standing on the main platform release the extension platform lock mechanism with one foot...

Page 67: ...utility The accessory consists of two racks attached to the lower platform handrail with adjustable straps that secure the load in place NOTE This accessory is available for ES1932 only OAD00100 1 Pip...

Page 68: ...Ensure both racks are mounted and securely fastened to inside of platform rails Check for missing or damaged components Replace if necessary Operation 1 To prepare racks for loading remove locking pin...

Page 69: ...operation of machine functions when using the platform controls Power is removed from the platform controls when the footswitch is released NOTE This accessory is only available in Japanese and Korean...

Page 70: ...a carrier tray that runs parallel to the length of the platform and an adjustable bracket mounted to the handrail to hold material in place The panels can measure up to 4 ft x 8 ft 1 22 m x 2 4 m or a...

Page 71: ...platform over the rails or stand on the rails Remove the tray when not in use PreparationandInspection Ensure all components are secured to the platform Check for any missing or damaged components Rep...

Page 72: ...lication This pairs the Mobile Control module on the machine with the mobile device to allow remote operation NOTE The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG In...

Page 73: ...E STANDING IN THE PLATFORM OR WITHOUT CLEAR LINE OF SIGHT BETWEEN THE MACHINE AND ITS TRAVEL PATH AS SERIOUS INJURY COULD OCCUR TO OPERATOR OR BYSTANDER Document Resources Access to application relate...

Page 74: ...NS ON MACHINE PLACARDS AND IN THIS MANUAL THE OPERATOR MUST NOT RELY ON SKYSENSE AS A SUBSTITUTE FOR FOLLOWING THE INSTRUCTIONS AND WARNINGS ON MACHINE PLACARDS AND IN THIS MANUAL READ AND UNDERSTAND...

Page 75: ...ft the platform The platform should lift the LED indicator should be red and the alarm should sound If the alarm is muted the mute button light should be red 6 Remove hand or object from the sensor zo...

Page 76: ...LED Flashing Yellow Machine is in SkySense warning zone and will reduce to elevated drive height speed Flash frequency correlates to closeness of the object LED Red Machine is in SkySense stop zone a...

Page 77: ...udible alarm will sound indicating activation of the SoftTouch system Reset the system by releasing the trigger switch Audible SkySense alarms can be muted although LEDs will con tinue to light Overri...

Page 78: ...SECTION 5 ACCESSORIES 5 18 31215918 SkySense Coverage Areas Level One NOTE Sensor Cones shown are approximations for reference only T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 79: ...portion of this section is intended as information to assist the machine operator to perform daily maintenance tasks only and does not replace the more thorough Preventive Maintenance and Inspection S...

Page 80: ...econds ElectronicArmGuardsPauseHeight CE GBOnly 54in 54in DRIVING MaximumAllowableOperatingSlope PlatformElevated FronttoBack SidetoSide 2 75 2 75 3 75 1 75 indoor 1 50 outdoor 3 25 1 5 MaximumStowedT...

Page 81: ...BearingPressure 103psi 7 24kg cm2 114psi 8 01kg cm2 103psi 7 24kg cm2 GroundClearance PHPRetracted PHPDeployed 2 76in 7cm 0 65in 2 76in 7cm 0 65in 1 65cm 2 76in 7cm 0 65in 1 65cm BreakoverAngle Grade...

Page 82: ...0N 0mph 0m s ES1932 All Other Markets 507lb 230kg 265lb 120kg Outdoor 1Person Indoor 2Persons Outdoor 45lb 200N Indoor 90lb 400N 28mph 12 5m s ES1932 Japan 507lb 230kg 265lb 120kg 2Persons 90lb 400N 2...

Page 83: ...ick FoldRails OverallHeight RailsFolded 63 3in 160 8cm FixedRails 64 27in 163 2cm FoldingRails 69 4in 176 3cm DualRails 78 2in Quick FoldRails OverallMachineWidth 32in 81 3cm OverallMachineLength 68 7...

Page 84: ...tReversePolarity OutputShortCircuit ACOverload DCOverload 85 270VAC 100VAC 240VACRMS 50 60Hz 7 5A IP66NEMA4Type4 40 F 40 C to149 F 65 C 24V 36V 27 1A 1A 24V ElectronicProtection AutoReset CurrentLimit...

Page 85: ...Green LED on Fault Indicator Red LED on External Error Condition Caution Amber LED flashing GreenPower China Only Battery Charging Yellow LED AGM flashes quickly Flooded remains on AGM flooded flashe...

Page 86: ...ICATION Lubrication Specifications 1 ACVoltage Input Cable 2 Charge Indicator LEDs 1 KEY SPECIFICATIONS MPG MultipurposeGreasehavingaminimumdrippingpointof350 F Excellentwater resistanceandadhesivequa...

Page 87: ...10 F 18 C to 99 C 10W 20 10W 30 50 Fto210 F 10 C to 99 C 20W 20 COMPONENT ES1932i ES1932 HydraulicReservoir atFullmark 1 003gal 3 8L HydraulicSystem IncludingReservoir 1 85gal 7L SPECIFICATION MOBIL M...

Page 88: ...SECTION 6 GENERAL SPECIFICATIONS AND MAINTENANCE 6 10 31215918 HydraulicOilOperating Chart 00 2 9909 E T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 89: ...prop 1 From the Ground Control Station raise the platform far enough to allow the safety prop to be engaged 2 Rotate the prop assembly clockwise until it hangs vertically on the side of the scissor ar...

Page 90: ...tween the two lines 3 If the level of oil in the reservoir is below the minimum level 2 more oil is needed Wipe all dirt and debris from the filler cap 4 and surrounding area 4 Remove filler cap and a...

Page 91: ...GAS WHILE CHARGING ALLOW NO OPEN FLAMES SPARKS OR LIGHTED TOBACCO PRODUCTS IN THE AREA WHILE CHARGING BATTERIES CHARGE BATTERIES ONLY IN A WELL VENTILATED AREA ADD ONLY DISTILLED WATER TO BATTERIES W...

Page 92: ...t each operator change during a shift and at each shift change WheelandTire Replacement JLG recommends that any replacement tire be the same size and brand as originally installed on the machine or of...

Page 93: ...to prevent wheels from coming loose Use a torque wrench to tighten 1 Install wheel 1 onto hub 2 2 Start mounting bolts 3 by hand to prevent cross threading DO NOT use a lubricant on threads 3 Tighten...

Page 94: ...less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based on test...

Page 95: ...SECTION 6 GENERAL SPECIFICATIONS AND MAINTENANCE 31215918 6 17 6 7 DECAL INSTALLATION 1 33 OAD01720 34 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 96: ...ICATIONS AND MAINTENANCE 6 18 31215918 1 ANSI 2 CE AUS 3 Dual Side Rails 4 Folding Rails 31 29 12 2 26 31 20 2 12 35 1 2 3 4 12 2 26 31 26 35 2 12 31 29 OAD01730 T o o r d e r g o t o D i s c o u n t...

Page 97: ...ES1932 1001258320 ES1932i 1001257177 ES1932 1001258320 ES1932i 1001257177 ES1932 1001258320 ES1932i 1001257177 ES1932 1001258320 ES1932i 1001257177 ES1932 1001258320 ES1932i 1001257177 ES1932 10 11 1...

Page 98: ...2 1001212292 24 1001212293 1001212293 1001212293 1001212293 1001212293 1001212293 1001212293 1001212293 1001212293 25 1001146794 1001146794 1001146794 1001146794 1001146794 1001146794 1001146795 10011...

Page 99: ...n a fault occurs The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated on a JLG handheld diagnostic analyzer connected to the machine or on th...

Page 100: ...ot possible sincetheplatform is elevatedand thechassis isnotlevel 006 LIFTUPPREVENTED MAXHEIGHTZONEA None None LiftUpState PREVENTED Thevehiclehasreached themaximum heightallowedbytheIndoor Outdoor se...

Page 101: ...ent 212 KEYSWITCHFAULTY None 2_1 ForcetoGroundMode Both the Ground Select and Platform Select signals are energized which means there is an issue with the keyswitch or one of the lines areshorted to b...

Page 102: ...2 DriveState PREVENTED LiftUpState PREVENTED LiftDownState PREVENTED Selected function Drive or Lift is not allowed because the joystick accelerator was notcentered at power up Return joystick to cent...

Page 103: ...verestrictions 256 DRIVEPREVENTED POTHOLENOT ENGAGED PF 500msOn 500msOff GND 500msOn 500msOff 2_5 DriveState PREVENTED While elevated driving is not possible since the control system detected that the...

Page 104: ...RMODULETOOCOLD MODULESHUT DOWN None 4_2 DriveState PREVENTED LiftUpState PREVENTED Heatsink temperature below 40 F 40 C Possible Cause Controller is operating in an extreme environment 426 MASTERMODUL...

Page 105: ...LiftUpState PREVENTED Severe B Undervoltage Set Capacitor bank voltage dropped below Severe Undervoltagelimitwith FET bridge enabled Effect Reduced DriveTorque Possible Cause Battery menu parametersar...

Page 106: ...D LiftUp PREVENTED Drive PREVENTED The Ground Module momentarily measured excessively high battery voltage VBAT 32 0V and entered SafeMode This may be due to improper battery charging or incorrectvolt...

Page 107: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 108: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

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