Optimum Optimum 3292385, Operating Instructions Manual, Page: 2 / 80

Version 1.0.4 - 2020-10-13 2 Translation of original instruction
SD500AV
EN
SD500A
V_G
B
IV
Z.f
m
Table of contents
1 Safety
1.1 Glossary of symbols ...................................................................................................................................... 5
1.2 Rating plate.................................................................................................................................................... 5
1.3 Hazards Classification ................................................................................................................................... 6
1.3.1
Other pictograms.............................................................................................................................. 6
1.4 Intended use .................................................................................................................................................. 7
1.5 Reasonably foreseeable misuses.................................................................................................................. 8
1.5.1
Avoiding misuse ............................................................................................................................... 8
1.6 Possible dangers caused by the metal band saw.......................................................................................... 9
1.7 Qualification of personnel .............................................................................................................................. 9
1.7.1
Target group..................................................................................................................................... 9
1.7.2 Authorized persons ........................................................................................................................ 10
1.8 User positions .............................................................................................................................................. 11
1.9 Safety devices ............................................................................................................................................. 11
1.9.1
Lockable master switch.................................................................................................................. 11
1.9.2 Emergency stop switch .................................................................................................................. 12
1.9.3 Saw bow......................................................................................................................................... 12
1.9.4 Saw band guide ............................................................................................................................. 12
1.9.5 Prohibition, warning and mandatory signs ..................................................................................... 12
1.10 Safety check ................................................................................................................................................ 12
1.11 Personal protective equipment .................................................................................................................... 13
1.12 Safety during operation................................................................................................................................ 14
1.13 Safety during maintenance .......................................................................................................................... 14
1.13.1
Disconnecting and securing the metal belt saw ............................................................................. 14
1.13.2 Using lifting equipment................................................................................................................... 15
1.13.3 Mechanical maintenance work....................................................................................................... 15
1.14 Accident report............................................................................................................................................. 15
1.15 Electrical system.......................................................................................................................................... 15
1.16 Hydraulic system ......................................................................................................................................... 16
1.17 Inspection deadlines .................................................................................................................................... 16
2 Technical specification
2.1 Electrical connection.................................................................................................................................... 17
2.2 General ........................................................................................................................................................ 17
2.3 Weight.......................................................................................................................................................... 17
2.4 Speed of saw band ...................................................................................................................................... 17
2.5 Operating material ....................................................................................................................................... 17
2.6 Environmental conditions............................................................................................................................. 17
2.7 Emissions .................................................................................................................................................... 18
2.8 Dimensions .................................................................................................................................................. 18
3 Delivery, interdepartmental transport, assembly and commissioning
3.1 Notes on transport, installation, commissioning .......................................................................................... 19
3.1.1
General risks during internal transport ........................................................................................... 19
3.1.2 Load suspension point ................................................................................................................... 20
3.2 Set-up and assembly ................................................................................................................................... 20
3.2.1
Scope of delivery............................................................................................................................ 20
3.2.2 Requirements regarding the installation site .................................................................................. 20
3.2.3 Assembly........................................................................................................................................ 21
3.2.4 Assembly of the hydraulic unit and the metal band saw ................................................................ 21
3.2.5 Roller support assembly................................................................................................................. 23
3.2.6 Material stop................................................................................................................................... 24
3.2.7 Cleaning and lubricating................................................................................................................. 24
3.2.8 Top up hydraulic oil ........................................................................................................................ 24
3.2.9 Fill with coolant............................................................................................................................... 25
3.2.10 Checks ........................................................................................................................................... 25
3.3 First commissioning ..................................................................................................................................... 26
3.3.1
Running-in process ........................................................................................................................ 26
3.4 Electrical connection.................................................................................................................................... 26
3.4.1
Direct current on the PE conductor ................................................................................................ 27
3.4.2 Regulated drives in connection with residual current devices........................................................ 28
3.4.3 Protection from Dangerous Shock Currents, use of ELCBs .......................................................... 28
3.4.4 Current in the protective earth conductor - Leakage current.......................................................... 28
3.4.5 When the ELCB triggers ................................................................................................................ 29
4 Operation
4.1 Safety........................................................................................................................................................... 30